Surface metallization of glass fiber(GF)/polyetheretherketone(PEEK)[GF/PEEK] is conducted by coating copper using electroplating and magnetron sputtering and the properties are determined by X-ray diffraction(XRD), sc...Surface metallization of glass fiber(GF)/polyetheretherketone(PEEK)[GF/PEEK] is conducted by coating copper using electroplating and magnetron sputtering and the properties are determined by X-ray diffraction(XRD), scanning electron microscopy(SEM), and electron backscatter diffraction(EBSD).The coating bonding strength is assessed by pull-out tests and scribing in accordance with GB/T 9286-1998.The results show that the Cu coating with a thickness of 30 μm deposited on GF/PEEK by magnetron sputtering has lower roughness, finer grain size, higher crystallinity, as well as better macroscopic compressive stress,bonding strength, and electrical conductivity than the Cu coating deposited by electroplating.展开更多
Pollution in recent times has become prevalent due to industrial expansion,hence,releasing pollutants into the environ-ment.Thus,this study aimed at investigating the effects of effluents from electroplating companies...Pollution in recent times has become prevalent due to industrial expansion,hence,releasing pollutants into the environ-ment.Thus,this study aimed at investigating the effects of effluents from electroplating companies on growth,heavy metals accumulation and concentrations in Amaranthus viridis.Seeds of A.viridis were obtained from the National Institute of Hor-ticulture,Ibadan.Loam soils were collected from Lagos State University and two samples of electroplating effluents were obtained from Oregun,Lagos.Seeds were sown,nursed,and transplanted in a uniform bucket filled with 5 kg loam soil and transplanted seedlings were treated with Effluent A(5 and 10%conc.)and Effluent B(5 and 10%conc.)and control respec-tively.Growth parameters such as plant height and so on were measured and plant samples harvested were analyzed for heavy metal concentrations using Atomic Absorption Spectrophotometer.Data collected were subjected to a one-way analysis of variance.Results revealed that Effluents A and B are highly acidic and above discharge limits.Also,the result revealed that 5%conc.of Effluents A and B had more effects on growth(p<0.05)of A.viridis across the harvests than 10%conc.in relation to control.This result showed that the effluent samples affect the growth rhythms of plants.Results further revealed vigorous–1–1 accumulation of the heavy metals:Zn(241.66µg kg±0.10 at third harvest in Effluent A:10%),Cu(68.25µg kg±0.23 at–1–1 first harvest in Effluent B:5%),Cr(500µg kg±0.90 in harvests at all concentrations.)and Ni(500µg kg±0.90 at third harvest in Effluent B:5%)and all these metals are far above the control and permissible limits of WHO/FAO recommenda-tions.From this study,it could be concluded that electroplating effluents had adverse effects on growth and increased metals’bioaccumulation in A.viridis.Therefore,the treatment of effluents to enhance an eco-friendly environment should be done.展开更多
A coordinative disposal process for treatment of electroplating sludge and stainless steel pickle waste liquid containing Cu, Ni, Zn, Cr and Fe etc., has been developed to recover valuable metals and to eliminate poll...A coordinative disposal process for treatment of electroplating sludge and stainless steel pickle waste liquid containing Cu, Ni, Zn, Cr and Fe etc., has been developed to recover valuable metals and to eliminate pollution. The recovery of Cu, Ni, Zn and Cr is 94%, 91%, 90% and 95%, respectively. The ammonia was recycled by the simplified process of CaO caustic distillation. The precipitated product of Cu, Ni and Zn obtained from caustic distillation of ammonia was separated by extraction or high\|pressure hydrogen reduction in an autoclave. The qualified metal salt products were obtained through extraction. The rich chromium residue from coordinative disposal was subjected to recover Cr by hydrothermal oxidation in NaOH medium and Fe\-3O\-4 was synthesized by wet methods from the residue produced by extracting Cr. Cr was a stable chemical fixed in Fe\-3O\-4 and harmless. The recovery process has been used in a pilot plant with sludge production capacity of 2000 t/a.展开更多
The present paper aims to investigate the influence of the current density in the electroplating process on the microstructure, crystal texture transformations, and corrosion behavior of Ni/Co pumice multilayer nanoco...The present paper aims to investigate the influence of the current density in the electroplating process on the microstructure, crystal texture transformations, and corrosion behavior of Ni/Co pumice multilayer nanocomposite coatings. The Ni/Co pumice composite coatings were prepared by deposition of Ni, followed by the simultaneous deposition of pumice nanoparticles (NPs) in a Co matrix via an electroplating process at various current densities. Afterward, the morphology, size, topography, and crystal texture of the obtained samples were investigated. Furthermore, electrochemical methods were used to investigate the corrosion behavior of the produced coatings in a solution of 3.5wt% NaCl. The results indicated that increasing the plating current density changed the mechanism of coating growth from the cell state to the column state, in- creased the coating thickness, roughness, and texture coefficient (TC) of the Co (203) plane, and reduced the amount of pumice NPs incorporated into the Ni/Co pumice composite. The electrochemical results also indicated that increasing the current density enhanced the corrosion resistance of the Ni/Co pumice composite.展开更多
This research aims to use several kind of rare earth oxides, such as Nd2O3, Yb2O3, Ce2O3 and La2O3, to improve the electroless plating and electroplating processes for surface metallization of quartz optical fiber (si...This research aims to use several kind of rare earth oxides, such as Nd2O3, Yb2O3, Ce2O3 and La2O3, to improve the electroless plating and electroplating processes for surface metallization of quartz optical fiber (silicon fiber) for its practical uses. The effects of the rare earth oxides on the deposition rate of Ni-P-B, the stability of the plating solution and the surface property of the film were investigated and the comparisons of their behaviours were made. The effects of rare earth oxide of La2O3 on the hardness and surface property of the Ni film prepared by electroplating process were studied. The surface morphonogies, compositions and hardness of the Ni-P-B and Ni films were characterized and analyzed by SEM, MSM, ICP and DIMHM, respectively. The experimental results showed that Ce2O3 with the concentration of 4 mg·L-1 was the best one among the four rare earth oxides with suitable concentrations in increasing the deposition rate, enhancing the stability of the electroless plating solution and improving the surface property of the Ni-P-B film. The improvements of the hardness and surface property of the Ni film prepared by electroplating with adding La2O3 were discovered. No obvious influences of Ce2O3 and La2O3 on the compositions of Ni-P-B and Ce free in the Ni-P-B film were found because of its much more nagative deposition potential than those of the used reducing agents in this experiment. The total diameter of the quartz optical fiber with deposited Ni-P-B film and Ni film was about 1.7 mm, which could be satisfactorily for the practical uses of quartz optical fiber in many fields.展开更多
A novel process of electroplating amorphous Fe Cr Ni alloy in chloride aqueous solution with Fe(Ⅱ), Ni(Ⅱ) and Cr(Ⅲ) was reported. Couple plasma atomic emission spectrometry (ICP AES), X ray diffractometry(XRD), sca...A novel process of electroplating amorphous Fe Cr Ni alloy in chloride aqueous solution with Fe(Ⅱ), Ni(Ⅱ) and Cr(Ⅲ) was reported. Couple plasma atomic emission spectrometry (ICP AES), X ray diffractometry(XRD), scanning electronic microscopy(SEM), microhardness test and rapid heating cooling method were adopted to detect the properties of the amorphous Fe Ni Cr deposit, such as composition, crystalline structure, micrograph, hardness, and adherence between deposit and substrate. The effects of the operating parameters on the electrodeposit of the amorphous Fe Ni Cr alloy were discussed in detail. The results show that a 8.7?μm thick mirror like amorphous Fe Ni Cr alloy deposit, with Vicker’s hardness of 530 and composition of 45%～55% Fe, 33%～37% Ni, 9%～23% Cr was obtained by electroplating for 20?min at room temperature(10～30?℃), cathode current 10～16?A/dm 2, pH=1.0～3.0. The XRD patterns show that there only appears a broad hump around 2 θ of 41?°～47?°for the amorphous Fe Ni Cr alloy deposit, while the SEM micrographs show that the deposit contains only a few fine cracks but no pinholes.展开更多
The TiB2 coatings deposited over nickel substrate by electroplating was investigated, which is in molten salt of a fluoride mixture involving KF, NaF, K2 TiF6 and KBF4. Effects of temperature, cathodic current density...The TiB2 coatings deposited over nickel substrate by electroplating was investigated, which is in molten salt of a fluoride mixture involving KF, NaF, K2 TiF6 and KBF4. Effects of temperature, cathodic current density (Jc) and duration on the coating's formation were examined. The composition, morphology and structure of the coatings were characterized by scanning electron microscopy (SEM), energy dispersive X-ray detector (EDS) and X-ray diffraction (XRD). The results show that the coatings, with black, smooth and uniform appearance, are composed of predominating TiB2 and small amounts of nickel titanium oxide (Ni0.75 Ti0.125 O). The coatings show a nodular morphology and the grain size is dependent on the Jc and ranges about 1 - 10 μm. There is a linear relationship between the coating's thickness and the time of electrolysis within certain duration range. The reduction of the potassium can take place simultaneously with the electrochemical synthesis of TiB2 as the Jc is in excess of certain level. The hardness of the TiB2 coatings is likely to be deteriorated due to the presence of potassium and Ni0.75Ti0.125 O in the coatings.展开更多
Lithium(Li)metal batteries have long been deemed as the representative high-energy-density energy storage systems due to the ultrahigh theoretical capacity and lowest electrochemical potential of Li metal anode.Unfort...Lithium(Li)metal batteries have long been deemed as the representative high-energy-density energy storage systems due to the ultrahigh theoretical capacity and lowest electrochemical potential of Li metal anode.Unfortunately,the intractable dendritic Li deposition during cycling greatly restrains the large-scale applications of Li metal anodes.Recent advances have been explored to address this issue,among which a specific class of electrolyte additives for electroplating is deeply impressive,as they are economic and pragmatic.Different from the conventional additives that construct solid electrolyte interphase(SEI)layer on anodes,they make dendrite-free Li metal anodes feasible through altering Li plating behavior.In this research news article,the interlinked principles between industrial electroplating and Li deposition are firstly illustrated.The featured effects of electroplating additives on regulating Li plating morphology are also summarized and mainly divided into three categories:co-deposition with Li cation,coordination with Li cation,and leveling effect of Li films.Furthermore,the mechanism exploration or derivative use of electroplating additive for dendrite suppression and potential research directions are proposed,with emphasizing that industrial electroplating might enable Li metal anode to scalable battery techniques and spread to metal battery systems beyond Li.展开更多
In electroplating lines,many conductor rolls are installed in electroplating bath.Typical electroplatings are tin plating(ETL) and zinc plating(EGL),and from required product qualities,a vertical cell for the former a...In electroplating lines,many conductor rolls are installed in electroplating bath.Typical electroplatings are tin plating(ETL) and zinc plating(EGL),and from required product qualities,a vertical cell for the former and a horizontal cell for the latter is often used.Generally,chrome plating or WC cermet thermal spray coating is applied to stainless steel conductor roll in ETL for prolonging service life by improvement of wear resistance and corrosion resistance.On the other hand,Hastelloy type alloy substrate is used for conductor rolls in EGL due to severe corrosion environment of electro plating solution.Thermal spray coating is effective for reducing wear,but there are many cases where the coating cannot complete expected service life when corrosion becomes an issue.In this study,thermal spray coating for ETL conductor roll and development of the coating for EGL conductor roll to meet expected service life are described.展开更多
In a hard chromium electroplating process, a heat exchanger is employed to remove the heat produced from the high current intensity in an electroplating bath.Normally, a conventional U shape heat exchanger is installe...In a hard chromium electroplating process, a heat exchanger is employed to remove the heat produced from the high current intensity in an electroplating bath.Normally, a conventional U shape heat exchanger is installed in the bath, but it provides low heat removal.Thus, this study designs a novel W serpentine shape heat exchanger with identical heat transfer area to the conventional one for increasing heat removal performance.The performance of the heat exchange is tested with various flow velocities in a cross-section in range of 1.6 to 2.4 m·s^(-1).Mathematical models of this process have been formulated in order to simulate and evaluate the heat exchanger performance.The results show that the developed models give a good prediction of the plating solution and cooling water temperature, and the novel heat exchanger provides better results at any flow velocity.In addition, the W serpentine shape heat exchanger has been implemented in a real hard chromium electroplating plant.Actual data collected have shown that the new design gives higher heat removal performance compared with the U shape heat exchanger with identical heat transfer area; it removes more heat out of the process than the conventional one of about 23%.展开更多
Iron-plating technology used for restoration of axis parts was applied to the manufacture of diamond bits in this paper.The technology for electroplating diamond bit of iron matrix was mastered through repeated experi...Iron-plating technology used for restoration of axis parts was applied to the manufacture of diamond bits in this paper.The technology for electroplating diamond bit of iron matrix was mastered through repeated experiments and research.The productive practice indicated that the DC-electroplated iron matrix of diamond bit has high hardness and good diamond exposure ability;the drilling rate of electroplated iron-based diamond bit was 2 m/h when drilling in grade 9 granite and bit life can reach 44 m,which can satisfy the drilling production requirements.展开更多
Several Ni-W-P-TiO_(2) nanocomposite coatings were developed by the sol-enhanced electroplating method. The phase and elemental compositions of coatings were determined, and the surface and cross-section morphology we...Several Ni-W-P-TiO_(2) nanocomposite coatings were developed by the sol-enhanced electroplating method. The phase and elemental compositions of coatings were determined, and the surface and cross-section morphology were characterized. The mechanical and corrosion performance were systematically tested. The results revealed the addition of 5 ml·L^(-1) TiO_(2) sol caused a compact coating surface,while higher concentrations of TiO_(2) reduced the coating thickness and led to the inferior surface microstructure. The comparison in physiochemical properties of prepared coatings confirmed the superior performance of the Ni-W-P-TiO_(2) nanocomposite coating at 5 ml·L^(-1) TiO_(2) sol addition. Under this condition, the best mechanical properties were achieved when abrasive wear was the dominating wearresistance mechanism, and the best corrosion resistance was obtained due to its smooth and compact surface microstructure.展开更多
A metal electrode is a significant component of a zinc–air battery(ZAB),but the metal material is usually not elastic,which severely restricts the application of flexible and stretchable ZABs in the field of wearable...A metal electrode is a significant component of a zinc–air battery(ZAB),but the metal material is usually not elastic,which severely restricts the application of flexible and stretchable ZABs in the field of wearable electronic devices.Herein,we report a flexible and stretchable metal-coated textile prepared by a dynamic stretching–electroplating based on a wavy spandex textile substrate.Benefiting from the unique woven and wavy structure,the metal-coated textile shows a high stretchability of 100%and stable conductivity.In situ scanning electron microscope observation during stretching showed that the tensile strain of the metal-coated textile is mainly attributed to the deformation of the microfiber network at the bottom position of the wave structure.In addition,a sodium carboxymethyl cellulose–polyacrylic acid–potassium hydroxide composite hydrogel has been used as the electrolyte.This hydrogel shows excellent ionic conductivity,mechanical properties,and water retention properties,which makes it suitable for the semi-open system of ZAB.Furthermore,a flexible and stretchable sandwich-structure ZAB,assembled using the above-mentioned electrodes and electrolyte,operates stably even under rapid stretching/releasing cycle deformation.Because of its facile preparation and low cost,this flexible and stretchable ZAB is suitable for fabrication of large-area batteries to obtain higher output current and power to drive wearable electronic devices.展开更多
Electroplating is a process using electric current to deposit a layer of metal(s),which is an indispensable technique in the manufacture of integrated circuits and micro-nano electronic devices.Electroplating for mode...Electroplating is a process using electric current to deposit a layer of metal(s),which is an indispensable technique in the manufacture of integrated circuits and micro-nano electronic devices.Electroplating for modern electronics is much smaller in scale than the ordinary electroplating processes and relies heavily on foreign technique,such as proprietary materials and equipment.As the competition in the field of chip manufacture intensifies,we realize that there is no choice but to become self-sufficient in such technology,including,but not limited to electroplating technology.展开更多
Electroplating is a process using electric current to deposit a layer of metal(s),which is an indispensable technique in the manufacture of integrated circuits and micro-nano electronic devices.Electroplating for mode...Electroplating is a process using electric current to deposit a layer of metal(s),which is an indispensable technique in the manufacture of integrated circuits and micro-nano electronic devices.Electroplating for modern electronics is much smaller in scale than the ordinary electroplating processes and relies heavily on foreign technique,such as proprietary materials and equipment.As the competition in the field of chip manufacture intensifies,we realize that there is no choice but to become self-sufficient in such technology,including,but not limited to electroplating technology.展开更多
0 Introduction Economy and the protection of the environment are important topics.We are competent to talk about these topics.Due to the expanding areas of application for highprecision and electroplated diamond tools...0 Introduction Economy and the protection of the environment are important topics.We are competent to talk about these topics.Due to the expanding areas of application for highprecision and electroplated diamond tools with reproducible quality and long life,of course the aspects of economy and environmental protection gain increasing significance.In this lecture we will explain and show that economical aspects and environmental aspects in diamond electro-plating do not contradict,but rather complement each other.展开更多
The advantages and disadvantages of chemical leaching,phytoremediation,in-situ/ex-situ solidification and stabilization,cement kiln co-disposal and safe landfill remediation are analyzed.In addition,the application of...The advantages and disadvantages of chemical leaching,phytoremediation,in-situ/ex-situ solidification and stabilization,cement kiln co-disposal and safe landfill remediation are analyzed.In addition,the application of chemical leaching and in-situ/ex-situ solidification and stabilization technology in the treatment of heavy metal-contaminated soil in electroplating enterprises in China is introduced in detail to provide reference for the remediation of heavy metal-contaminated soil around electroplating enterprises in China.展开更多
基金Funded by Shenzhen-Hong Kong Innovative Collaborative Research and Development Program (Nos.SGLH20181109 110802117, CityU 9240014)Innovation Project of Southwestern Institute of Physics (Nos.202001XWCXYD002, 202301XWCX003)CNNC Young Talent Program (No.2023JZYF-01)。
文摘Surface metallization of glass fiber(GF)/polyetheretherketone(PEEK)[GF/PEEK] is conducted by coating copper using electroplating and magnetron sputtering and the properties are determined by X-ray diffraction(XRD), scanning electron microscopy(SEM), and electron backscatter diffraction(EBSD).The coating bonding strength is assessed by pull-out tests and scribing in accordance with GB/T 9286-1998.The results show that the Cu coating with a thickness of 30 μm deposited on GF/PEEK by magnetron sputtering has lower roughness, finer grain size, higher crystallinity, as well as better macroscopic compressive stress,bonding strength, and electrical conductivity than the Cu coating deposited by electroplating.
文摘Pollution in recent times has become prevalent due to industrial expansion,hence,releasing pollutants into the environ-ment.Thus,this study aimed at investigating the effects of effluents from electroplating companies on growth,heavy metals accumulation and concentrations in Amaranthus viridis.Seeds of A.viridis were obtained from the National Institute of Hor-ticulture,Ibadan.Loam soils were collected from Lagos State University and two samples of electroplating effluents were obtained from Oregun,Lagos.Seeds were sown,nursed,and transplanted in a uniform bucket filled with 5 kg loam soil and transplanted seedlings were treated with Effluent A(5 and 10%conc.)and Effluent B(5 and 10%conc.)and control respec-tively.Growth parameters such as plant height and so on were measured and plant samples harvested were analyzed for heavy metal concentrations using Atomic Absorption Spectrophotometer.Data collected were subjected to a one-way analysis of variance.Results revealed that Effluents A and B are highly acidic and above discharge limits.Also,the result revealed that 5%conc.of Effluents A and B had more effects on growth(p<0.05)of A.viridis across the harvests than 10%conc.in relation to control.This result showed that the effluent samples affect the growth rhythms of plants.Results further revealed vigorous–1–1 accumulation of the heavy metals:Zn(241.66µg kg±0.10 at third harvest in Effluent A:10%),Cu(68.25µg kg±0.23 at–1–1 first harvest in Effluent B:5%),Cr(500µg kg±0.90 in harvests at all concentrations.)and Ni(500µg kg±0.90 at third harvest in Effluent B:5%)and all these metals are far above the control and permissible limits of WHO/FAO recommenda-tions.From this study,it could be concluded that electroplating effluents had adverse effects on growth and increased metals’bioaccumulation in A.viridis.Therefore,the treatment of effluents to enhance an eco-friendly environment should be done.
文摘A coordinative disposal process for treatment of electroplating sludge and stainless steel pickle waste liquid containing Cu, Ni, Zn, Cr and Fe etc., has been developed to recover valuable metals and to eliminate pollution. The recovery of Cu, Ni, Zn and Cr is 94%, 91%, 90% and 95%, respectively. The ammonia was recycled by the simplified process of CaO caustic distillation. The precipitated product of Cu, Ni and Zn obtained from caustic distillation of ammonia was separated by extraction or high\|pressure hydrogen reduction in an autoclave. The qualified metal salt products were obtained through extraction. The rich chromium residue from coordinative disposal was subjected to recover Cr by hydrothermal oxidation in NaOH medium and Fe\-3O\-4 was synthesized by wet methods from the residue produced by extracting Cr. Cr was a stable chemical fixed in Fe\-3O\-4 and harmless. The recovery process has been used in a pilot plant with sludge production capacity of 2000 t/a.
文摘The present paper aims to investigate the influence of the current density in the electroplating process on the microstructure, crystal texture transformations, and corrosion behavior of Ni/Co pumice multilayer nanocomposite coatings. The Ni/Co pumice composite coatings were prepared by deposition of Ni, followed by the simultaneous deposition of pumice nanoparticles (NPs) in a Co matrix via an electroplating process at various current densities. Afterward, the morphology, size, topography, and crystal texture of the obtained samples were investigated. Furthermore, electrochemical methods were used to investigate the corrosion behavior of the produced coatings in a solution of 3.5wt% NaCl. The results indicated that increasing the plating current density changed the mechanism of coating growth from the cell state to the column state, in- creased the coating thickness, roughness, and texture coefficient (TC) of the Co (203) plane, and reduced the amount of pumice NPs incorporated into the Ni/Co pumice composite. The electrochemical results also indicated that increasing the current density enhanced the corrosion resistance of the Ni/Co pumice composite.
基金the State Special Programs for 973 Key Foundamental Pre-Research (2005cca04300)
文摘This research aims to use several kind of rare earth oxides, such as Nd2O3, Yb2O3, Ce2O3 and La2O3, to improve the electroless plating and electroplating processes for surface metallization of quartz optical fiber (silicon fiber) for its practical uses. The effects of the rare earth oxides on the deposition rate of Ni-P-B, the stability of the plating solution and the surface property of the film were investigated and the comparisons of their behaviours were made. The effects of rare earth oxide of La2O3 on the hardness and surface property of the Ni film prepared by electroplating process were studied. The surface morphonogies, compositions and hardness of the Ni-P-B and Ni films were characterized and analyzed by SEM, MSM, ICP and DIMHM, respectively. The experimental results showed that Ce2O3 with the concentration of 4 mg·L-1 was the best one among the four rare earth oxides with suitable concentrations in increasing the deposition rate, enhancing the stability of the electroless plating solution and improving the surface property of the Ni-P-B film. The improvements of the hardness and surface property of the Ni film prepared by electroplating with adding La2O3 were discovered. No obvious influences of Ce2O3 and La2O3 on the compositions of Ni-P-B and Ce free in the Ni-P-B film were found because of its much more nagative deposition potential than those of the used reducing agents in this experiment. The total diameter of the quartz optical fiber with deposited Ni-P-B film and Ni film was about 1.7 mm, which could be satisfactorily for the practical uses of quartz optical fiber in many fields.
文摘A novel process of electroplating amorphous Fe Cr Ni alloy in chloride aqueous solution with Fe(Ⅱ), Ni(Ⅱ) and Cr(Ⅲ) was reported. Couple plasma atomic emission spectrometry (ICP AES), X ray diffractometry(XRD), scanning electronic microscopy(SEM), microhardness test and rapid heating cooling method were adopted to detect the properties of the amorphous Fe Ni Cr deposit, such as composition, crystalline structure, micrograph, hardness, and adherence between deposit and substrate. The effects of the operating parameters on the electrodeposit of the amorphous Fe Ni Cr alloy were discussed in detail. The results show that a 8.7?μm thick mirror like amorphous Fe Ni Cr alloy deposit, with Vicker’s hardness of 530 and composition of 45%～55% Fe, 33%～37% Ni, 9%～23% Cr was obtained by electroplating for 20?min at room temperature(10～30?℃), cathode current 10～16?A/dm 2, pH=1.0～3.0. The XRD patterns show that there only appears a broad hump around 2 θ of 41?°～47?°for the amorphous Fe Ni Cr alloy deposit, while the SEM micrographs show that the deposit contains only a few fine cracks but no pinholes.
文摘The TiB2 coatings deposited over nickel substrate by electroplating was investigated, which is in molten salt of a fluoride mixture involving KF, NaF, K2 TiF6 and KBF4. Effects of temperature, cathodic current density (Jc) and duration on the coating's formation were examined. The composition, morphology and structure of the coatings were characterized by scanning electron microscopy (SEM), energy dispersive X-ray detector (EDS) and X-ray diffraction (XRD). The results show that the coatings, with black, smooth and uniform appearance, are composed of predominating TiB2 and small amounts of nickel titanium oxide (Ni0.75 Ti0.125 O). The coatings show a nodular morphology and the grain size is dependent on the Jc and ranges about 1 - 10 μm. There is a linear relationship between the coating's thickness and the time of electrolysis within certain duration range. The reduction of the potassium can take place simultaneously with the electrochemical synthesis of TiB2 as the Jc is in excess of certain level. The hardness of the TiB2 coatings is likely to be deteriorated due to the presence of potassium and Ni0.75Ti0.125 O in the coatings.
基金support from National Nature Science Foundation of China(Grant No.51872157)Shenzhen Technical Plan Project(Grant Nos.JCYJ20170412170911187 and JCYJ20170817161753629)+1 种基金Local Innovative and Research Teams Project of Guangdong Pearl River Talents Program(Grant No.2017BT01N111)Guangdong Technical Plan Project(Grant No.2017B090907005)
文摘Lithium(Li)metal batteries have long been deemed as the representative high-energy-density energy storage systems due to the ultrahigh theoretical capacity and lowest electrochemical potential of Li metal anode.Unfortunately,the intractable dendritic Li deposition during cycling greatly restrains the large-scale applications of Li metal anodes.Recent advances have been explored to address this issue,among which a specific class of electrolyte additives for electroplating is deeply impressive,as they are economic and pragmatic.Different from the conventional additives that construct solid electrolyte interphase(SEI)layer on anodes,they make dendrite-free Li metal anodes feasible through altering Li plating behavior.In this research news article,the interlinked principles between industrial electroplating and Li deposition are firstly illustrated.The featured effects of electroplating additives on regulating Li plating morphology are also summarized and mainly divided into three categories:co-deposition with Li cation,coordination with Li cation,and leveling effect of Li films.Furthermore,the mechanism exploration or derivative use of electroplating additive for dendrite suppression and potential research directions are proposed,with emphasizing that industrial electroplating might enable Li metal anode to scalable battery techniques and spread to metal battery systems beyond Li.
文摘In electroplating lines,many conductor rolls are installed in electroplating bath.Typical electroplatings are tin plating(ETL) and zinc plating(EGL),and from required product qualities,a vertical cell for the former and a horizontal cell for the latter is often used.Generally,chrome plating or WC cermet thermal spray coating is applied to stainless steel conductor roll in ETL for prolonging service life by improvement of wear resistance and corrosion resistance.On the other hand,Hastelloy type alloy substrate is used for conductor rolls in EGL due to severe corrosion environment of electro plating solution.Thermal spray coating is effective for reducing wear,but there are many cases where the coating cannot complete expected service life when corrosion becomes an issue.In this study,thermal spray coating for ETL conductor roll and development of the coating for EGL conductor roll to meet expected service life are described.
基金Supported by Thailand Research Fund(TRF)under The Royal Golden Jubilee Ph.D.Program(PHD/0158/2550)Chulalongkorn University(Contract No.RES_57_411_21_076)Chulalongkorn Academic Advancement into its 2nd Century Project
文摘In a hard chromium electroplating process, a heat exchanger is employed to remove the heat produced from the high current intensity in an electroplating bath.Normally, a conventional U shape heat exchanger is installed in the bath, but it provides low heat removal.Thus, this study designs a novel W serpentine shape heat exchanger with identical heat transfer area to the conventional one for increasing heat removal performance.The performance of the heat exchange is tested with various flow velocities in a cross-section in range of 1.6 to 2.4 m·s^(-1).Mathematical models of this process have been formulated in order to simulate and evaluate the heat exchanger performance.The results show that the developed models give a good prediction of the plating solution and cooling water temperature, and the novel heat exchanger provides better results at any flow velocity.In addition, the W serpentine shape heat exchanger has been implemented in a real hard chromium electroplating plant.Actual data collected have shown that the new design gives higher heat removal performance compared with the U shape heat exchanger with identical heat transfer area; it removes more heat out of the process than the conventional one of about 23%.
文摘Iron-plating technology used for restoration of axis parts was applied to the manufacture of diamond bits in this paper.The technology for electroplating diamond bit of iron matrix was mastered through repeated experiments and research.The productive practice indicated that the DC-electroplated iron matrix of diamond bit has high hardness and good diamond exposure ability;the drilling rate of electroplated iron-based diamond bit was 2 m/h when drilling in grade 9 granite and bit life can reach 44 m,which can satisfy the drilling production requirements.
基金funded by Natural Science Foundation of Jiangsu Province (BK20201008)Key Research and Development Project of Zhenjiang (GJ2020014)National Natural Science Foundation of China (51701087)。
文摘Several Ni-W-P-TiO_(2) nanocomposite coatings were developed by the sol-enhanced electroplating method. The phase and elemental compositions of coatings were determined, and the surface and cross-section morphology were characterized. The mechanical and corrosion performance were systematically tested. The results revealed the addition of 5 ml·L^(-1) TiO_(2) sol caused a compact coating surface,while higher concentrations of TiO_(2) reduced the coating thickness and led to the inferior surface microstructure. The comparison in physiochemical properties of prepared coatings confirmed the superior performance of the Ni-W-P-TiO_(2) nanocomposite coating at 5 ml·L^(-1) TiO_(2) sol addition. Under this condition, the best mechanical properties were achieved when abrasive wear was the dominating wearresistance mechanism, and the best corrosion resistance was obtained due to its smooth and compact surface microstructure.
基金National Natural Science Foundation of China and Guangdong Province,Grant/Award Number:U1601216National Natural Science Foundation for Excellent Young Scholar,Grant/Award Number:51722403+3 种基金National Youth Talent Support Program“131”First Level Innovative Talents Training Project in TianjinNational Natural Science Foundation for Distinguished Young Scholar,Grant/Award Number:52125404Tianjin Natural Science Foundation for Distinguished Young Scholar,Grant/Award Number:18JCJQJC46500。
文摘A metal electrode is a significant component of a zinc–air battery(ZAB),but the metal material is usually not elastic,which severely restricts the application of flexible and stretchable ZABs in the field of wearable electronic devices.Herein,we report a flexible and stretchable metal-coated textile prepared by a dynamic stretching–electroplating based on a wavy spandex textile substrate.Benefiting from the unique woven and wavy structure,the metal-coated textile shows a high stretchability of 100%and stable conductivity.In situ scanning electron microscope observation during stretching showed that the tensile strain of the metal-coated textile is mainly attributed to the deformation of the microfiber network at the bottom position of the wave structure.In addition,a sodium carboxymethyl cellulose–polyacrylic acid–potassium hydroxide composite hydrogel has been used as the electrolyte.This hydrogel shows excellent ionic conductivity,mechanical properties,and water retention properties,which makes it suitable for the semi-open system of ZAB.Furthermore,a flexible and stretchable sandwich-structure ZAB,assembled using the above-mentioned electrodes and electrolyte,operates stably even under rapid stretching/releasing cycle deformation.Because of its facile preparation and low cost,this flexible and stretchable ZAB is suitable for fabrication of large-area batteries to obtain higher output current and power to drive wearable electronic devices.
文摘Electroplating is a process using electric current to deposit a layer of metal(s),which is an indispensable technique in the manufacture of integrated circuits and micro-nano electronic devices.Electroplating for modern electronics is much smaller in scale than the ordinary electroplating processes and relies heavily on foreign technique,such as proprietary materials and equipment.As the competition in the field of chip manufacture intensifies,we realize that there is no choice but to become self-sufficient in such technology,including,but not limited to electroplating technology.
文摘Electroplating is a process using electric current to deposit a layer of metal(s),which is an indispensable technique in the manufacture of integrated circuits and micro-nano electronic devices.Electroplating for modern electronics is much smaller in scale than the ordinary electroplating processes and relies heavily on foreign technique,such as proprietary materials and equipment.As the competition in the field of chip manufacture intensifies,we realize that there is no choice but to become self-sufficient in such technology,including,but not limited to electroplating technology.
文摘0 Introduction Economy and the protection of the environment are important topics.We are competent to talk about these topics.Due to the expanding areas of application for highprecision and electroplated diamond tools with reproducible quality and long life,of course the aspects of economy and environmental protection gain increasing significance.In this lecture we will explain and show that economical aspects and environmental aspects in diamond electro-plating do not contradict,but rather complement each other.
文摘The advantages and disadvantages of chemical leaching,phytoremediation,in-situ/ex-situ solidification and stabilization,cement kiln co-disposal and safe landfill remediation are analyzed.In addition,the application of chemical leaching and in-situ/ex-situ solidification and stabilization technology in the treatment of heavy metal-contaminated soil in electroplating enterprises in China is introduced in detail to provide reference for the remediation of heavy metal-contaminated soil around electroplating enterprises in China.
