Consistent mechanical and machining properties are essential in many applications where ductile irons offer the most cost-effective way to produce structural parts.In the production of hydraulic rotators,dimensional t...Consistent mechanical and machining properties are essential in many applications where ductile irons offer the most cost-effective way to produce structural parts.In the production of hydraulic rotators,dimensional tolerances are typically 20μm to obtain designated performance.For castings where intermediate strength and ductility is required,it is common knowledge that conventional ferritic-pearlitic ductile irons such as ISO 1083/500-7 show large hardness variations.These are mainly caused by the notoriously varying pearlite content,both at different locations within a part and between parts in the same or different batches.Cooling rate variations due to different wall thickness and position in the molding box,as well as varying amounts of pearlite-stabilizing elements,all contribute to detrimental hardness variations.The obvious remedy is to avoid pearlite formation,and instead obtain the necessary mechanical properties by solution strengthening of the ferritic matrix by increasing silicon content to 3.7wt%-3.8wt%.The Swedish development in this field 1998 resulted in a national standardization as SS 140725,followed in 2004 by ISO 1083/ JS/500-10.Indexator AB decided 2005 to specify JS/500-10 for all new ductile iron parts and to convert all existing parts.Improvements include reduction by 75%in hardness variations and increase by 30%in cutting tool life,combined with consistently better mechanical properties.展开更多
Casting defects could largely affect the mechanical properties of casting products. A number of test pieces made of ductile iron (EN-GJS-400-18-LT) with different levels of shrinkage porosity were prepared and then te...Casting defects could largely affect the mechanical properties of casting products. A number of test pieces made of ductile iron (EN-GJS-400-18-LT) with different levels of shrinkage porosity were prepared and then tensile and fatigue tests were performed to investigate the impact of shrinkage porosity on their mechanical properties. The results showed that the tensile strength decreases linearly with increasing of the shrinkage porosity. The tensile elongation decreases sharply with the increase of the shrinkage porosity mainly due to the non-uniform plastic deformation. The fatigue life also dramatically declines with increasing of the porosity and follows a power law relationship with the area percentage of porosity. The existence of the shrinkage porosity made the fatigue fracture complex. The shrinkage pores, especially those close to the surface usually became the crack initiation sites. For test pieces with less porosity, the fatigue fracture was clearly composed of crack initiation, propagation, and overloading. While for samples with high level of porosity, multiple crack initiation sites were observed.展开更多
A foundry research project has been recently initiated at RTIT in order to better understand the fabrication of as-cast heavy section DI parts meeting high impact energy requirements at low temperatures.The experiment...A foundry research project has been recently initiated at RTIT in order to better understand the fabrication of as-cast heavy section DI parts meeting high impact energy requirements at low temperatures.The experimental castings have the following dimensions 180 mm x 180 mm x 190 mm.The achieved as-cast Charpy impact strengths were as follows:17 J (RT),16 J (-20℃) and 11 J (-40℃).The foundry process,the chemical composition and the microstructure of this experimental casting are compared to the ones of various examples in order to show the detrimental effects of residual elements,microshrinkage and microcarbide on the impact properties.Finally,quality index empirical models (based on casting chemical compositions) are used to analyse the impact tests results.This paper illustrates that an adequate nodule count can contribute to reducing the detrimental effects of the residual elements and microsegregation.展开更多
The weldability of a ferritic ductile cast iron was investigated as a function of different consumables and welding conditions. A 23 full factorial experimental design was used to analyze the effect of factors and the...The weldability of a ferritic ductile cast iron was investigated as a function of different consumables and welding conditions. A 23 full factorial experimental design was used to analyze the effect of factors and their interac- tions on ultimate tensile strength of weldments. The shielded metal arc welding （SMAW） process was used with two types of consumables （E7018 and ENi-CI） under eight different conditions using as-cast samples. The microstructur- al evolution and fracture mechanisms were investigated by optical microscopy and scanning electron microscopy （SEM）, respectively. The hardness, tensile and impact tests were also performed to determine the weld quality. Based on experiment design, preheat, consumable, cooling condition, preheat cooling and preheat-consumable inter- actions were significant factors. Preheat is the most effective factor and in the case of E7018, preheat and cooling conditions were the most sensible factors. It was found that buttering was the most appropriate welding method for ferritic ductile cast iron.展开更多
文摘Consistent mechanical and machining properties are essential in many applications where ductile irons offer the most cost-effective way to produce structural parts.In the production of hydraulic rotators,dimensional tolerances are typically 20μm to obtain designated performance.For castings where intermediate strength and ductility is required,it is common knowledge that conventional ferritic-pearlitic ductile irons such as ISO 1083/500-7 show large hardness variations.These are mainly caused by the notoriously varying pearlite content,both at different locations within a part and between parts in the same or different batches.Cooling rate variations due to different wall thickness and position in the molding box,as well as varying amounts of pearlite-stabilizing elements,all contribute to detrimental hardness variations.The obvious remedy is to avoid pearlite formation,and instead obtain the necessary mechanical properties by solution strengthening of the ferritic matrix by increasing silicon content to 3.7wt%-3.8wt%.The Swedish development in this field 1998 resulted in a national standardization as SS 140725,followed in 2004 by ISO 1083/ JS/500-10.Indexator AB decided 2005 to specify JS/500-10 for all new ductile iron parts and to convert all existing parts.Improvements include reduction by 75%in hardness variations and increase by 30%in cutting tool life,combined with consistently better mechanical properties.
基金supported by the Fund Project for Transformation of Science&Technology Achievements from Jiangsu Province(No.BA2009022)the National Innovation Fund for Small and Medium Technology Based Firms(No.10C26213204040)
文摘Casting defects could largely affect the mechanical properties of casting products. A number of test pieces made of ductile iron (EN-GJS-400-18-LT) with different levels of shrinkage porosity were prepared and then tensile and fatigue tests were performed to investigate the impact of shrinkage porosity on their mechanical properties. The results showed that the tensile strength decreases linearly with increasing of the shrinkage porosity. The tensile elongation decreases sharply with the increase of the shrinkage porosity mainly due to the non-uniform plastic deformation. The fatigue life also dramatically declines with increasing of the porosity and follows a power law relationship with the area percentage of porosity. The existence of the shrinkage porosity made the fatigue fracture complex. The shrinkage pores, especially those close to the surface usually became the crack initiation sites. For test pieces with less porosity, the fatigue fracture was clearly composed of crack initiation, propagation, and overloading. While for samples with high level of porosity, multiple crack initiation sites were observed.
文摘A foundry research project has been recently initiated at RTIT in order to better understand the fabrication of as-cast heavy section DI parts meeting high impact energy requirements at low temperatures.The experimental castings have the following dimensions 180 mm x 180 mm x 190 mm.The achieved as-cast Charpy impact strengths were as follows:17 J (RT),16 J (-20℃) and 11 J (-40℃).The foundry process,the chemical composition and the microstructure of this experimental casting are compared to the ones of various examples in order to show the detrimental effects of residual elements,microshrinkage and microcarbide on the impact properties.Finally,quality index empirical models (based on casting chemical compositions) are used to analyse the impact tests results.This paper illustrates that an adequate nodule count can contribute to reducing the detrimental effects of the residual elements and microsegregation.
文摘The weldability of a ferritic ductile cast iron was investigated as a function of different consumables and welding conditions. A 23 full factorial experimental design was used to analyze the effect of factors and their interac- tions on ultimate tensile strength of weldments. The shielded metal arc welding （SMAW） process was used with two types of consumables （E7018 and ENi-CI） under eight different conditions using as-cast samples. The microstructur- al evolution and fracture mechanisms were investigated by optical microscopy and scanning electron microscopy （SEM）, respectively. The hardness, tensile and impact tests were also performed to determine the weld quality. Based on experiment design, preheat, consumable, cooling condition, preheat cooling and preheat-consumable inter- actions were significant factors. Preheat is the most effective factor and in the case of E7018, preheat and cooling conditions were the most sensible factors. It was found that buttering was the most appropriate welding method for ferritic ductile cast iron.
