A new process for the fabrication of sharkskin bionic structures on metal surfaces is proposed.The sharkskin bionic surface was successfully machined on the surface of IN718 by laser sequencing of the abrasive belt su...A new process for the fabrication of sharkskin bionic structures on metal surfaces is proposed.The sharkskin bionic surface was successfully machined on the surface of IN718 by laser sequencing of the abrasive belt surface,laser processing of the layered scale-like structure,and ribbed texture grinding.The flexible contact properties of belt grinding allow ribbed structures to be machined uniformly on a hierarchical,scale-like microstructure.Sharkskin bionic microstructures with radii greater than 75µm were prepared after parameter optimisation.The influence of processing parameters on the geometrical accuracy of the microstructure was investigated,the microstructure microform and elemental distribution were analyzed,and the relationship between the ribbed microstructure and chemical properties of the surface of the bionic sharkskin on wettability was revealed.The results indicate that reducing the laser power and increasing the laser scan rate can reduce the laser thermal effect and improve the microstructure processing accuracy.The laser ablation process is accompanied by a violent chemical reaction that introduces a large amount of oxygen and carbon elements and infiltrates them at a certain depth.The wettability of the surface undergoes a transition from hydrophilic(contact angle 69.72°)to hydrophobic(contact angle 131.56°)due to the adsorption of C-C/C-H and the reduction of C=O/O=C-O during the placement process.The ribbed microstructure changes the solid-liquid contact on the surface into a solid-liquid-gas contact,which has an enhanced effect on hydrophobicity.This study is a valuable guide to the processing of hydrophobic layered bionic microstructures.展开更多
Bursts of GHz repetition rate pulses involve more ablation mechanisms than single femtosecond pulses.Efficient ablation by GHz laser pulses is a multi-step process,consisting of a first thermal incubation phase,follow...Bursts of GHz repetition rate pulses involve more ablation mechanisms than single femtosecond pulses.Efficient ablation by GHz laser pulses is a multi-step process,consisting of a first thermal incubation phase,followed by a highly efficient ablation phase.GHz ablation therefore combines thermal and non-thermal ablation mechanisms.With an optimal choice of the burst duration,the ablation efficiency can be highly enhanced.Long bursts,comprising tens of pulses to hundreds of pulses,are needed to take full advantage of the increase in ablation efficiency.展开更多
Laser multiple processing, i.e. laser surface texturing and then Laser Shock Processing (LSP), is a new surface processingtechnology for the preparation of bionic non-smooth surfaces. Based on engineering bionics, sam...Laser multiple processing, i.e. laser surface texturing and then Laser Shock Processing (LSP), is a new surface processingtechnology for the preparation of bionic non-smooth surfaces. Based on engineering bionics, samples of bionic non-smoothsurfaces of stainless steel 0Crl 8Ni9 were manufactured in the form of reseau structure by laser multiple processing. The mechanicalproperties (including microhardness, residual stress, surface roughness) and microstructure of the samples treated bylaser multiple processing were compared with those of the samples without LSP The results show that the mechanical propertiesof these samples by laser multiple processing were clearly improved in comparison with those of the samples without LSP Themechanisms underlying the improved surface microhardness and surface residual stress were analyzed, and the relations betweenhardness, comnressive residual stress and roughness were also presented.展开更多
Ultra-short laser pulses possess many advantages for materials processing.Ultrafast laser has a significantly low thermal effect on the areas surrounding the focal point;therefore,it is a promising tool for micro-and ...Ultra-short laser pulses possess many advantages for materials processing.Ultrafast laser has a significantly low thermal effect on the areas surrounding the focal point;therefore,it is a promising tool for micro-and submicro-sized precision processing.In addition,the nonlinear multiphoton absorption phenomenon of focused ultra-short pulses provides a promising method for the fabrication of various structures on transparent material,such as glass and transparent polymers.A laser direct writing process was applied in the fabrication of high-performance three-dimensional(3D)structured multilayer microsupercapacitors(MSCs)on polymer substrates exhibiting a peak specific capacitance of 42.6 mF·cm^-2 at a current density of 0.1 mA·cm^-12.Furthermore,a flexible smart sensor array on a polymer substrate was fabricated for multi-flavor detection.Different surface treatments such as gold plating,reducedgraphene oxide(rGO)coating,and polyaniline(PANI)coating were accomplished for different measurement units.By applying principal component analysis(PCA),this sensing system showed a promising result for flavor detection.In addition,two-dimensional(2D)periodic metal nanostructures inside 3D glass microfluidic channels were developed by all-femtosecond-laser processing for real-time surfaceenhanced Raman spectroscopy(SERS).The processing mechanisms included laser ablation,laser reduction,and laser-induced surface nano-engineering.These works demonstrate the attractive potential of ultra-short pulsed laser for surface precision manufacturing.展开更多
As a simple, reproducible, and pollution-free technique with the potential of integration and automation, laser processing has attracted increasing attention. Laser processing, which includes laser polishing, laser cl...As a simple, reproducible, and pollution-free technique with the potential of integration and automation, laser processing has attracted increasing attention. Laser processing, which includes laser polishing, laser cleaning,and fabrication of laser-induced micro-/nano-structures, has been demonstrated to yield smooth, clean, functional surfaces and effective joining. Laser polishing is an advanced, highly efficient, and ecofriendly polishing technology. This study demonstrated the laser polishing of a selective laser-melted Inconel 718(IN718) superalloy and a titanium alloy sample. The surface roughnesses Raand Rzof the IN718 superalloy were respectively reduced from 8 and 33 μm to 0.2 and 0.8 μm, and the Raof the titanium alloy was reduced from 9.8 μm to 0.2 μm.Moreover, the wear resistance and corrosion resistance of the IN718 were apparently improved. As another surface-related processing method, laser cleaning was used to clean terminal blocks. Almost all the contaminants were removed, as verified by the absence of their chemical compositions and the decreased surface roughness. In addition, a superhydrophobic surface with a contact angle of over 160° and sliding angle of b8° on stainless steel was obtained by laser texturing treatment. These results demonstrate the high potential of laser processing in the scientific, technological, and industrial fields.展开更多
We report the femtosecond(fs)laser fabrication of biomimetic omnidirectional iridescent metallic surfaces exhibiting efficient diffraction for practically any angle of light incidence.Such diffractive behavior is real...We report the femtosecond(fs)laser fabrication of biomimetic omnidirectional iridescent metallic surfaces exhibiting efficient diffraction for practically any angle of light incidence.Such diffractive behavior is realized by means of multi-directional low-spatial-frequency,laser-induced periodic surface structures(LSFL)formed upon exploiting the cylindrical symmetry of a cylindrical vector(CV)fs field.We particularly demonstrate that the multi-directional gratings formed on stainless steel surface by a radially polarized fs beam,could mimic the omnidirectional structural coloration properties found in some natural species.Accordingly,the fabricated grating structures can spatially disperse the incident light into individual wavelength with high efficiency,exhibiting structural iridescence at all viewing angles.Analytical calculations using the grating equation reproduced the characteristic variation of the vivid colors observed as a function of incident angle.We envisage that our results will significantly contribute to the development of new photonic and light sensing devices.展开更多
In order to enhance the strength of sustainable walnut shell/Co-PES(WSPC)sintered parts,wax-filtrated posttreatment was carried out.The effects of treating fluid temperature,preheating time and immersion time on the b...In order to enhance the strength of sustainable walnut shell/Co-PES(WSPC)sintered parts,wax-filtrated posttreatment was carried out.The effects of treating fluid temperature,preheating time and immersion time on the bending strength of WSPC wax-filtrated parts were analyzed by single factor analysis method.To obtain an accurate model for predicting the bending strength of the WSPC wax-filtrated part,the experiments were involved by using Box-Behnken design(BBD).Main parameters,such as treating fluid temperature,preheating time and immersion time,and their interactive effects were analyzed through analysis of variance(ANOVA)and graphical contours.The results demonstrated that all parameters’direct effects were significant to bending strength of the WSPC wax-filtrated part.Its optimum value was 5.0 MPa when the treating fluid temperature of 70°C,preheating time of 50 min,and immersion time of 20 s.The predicted models effectively validated had good predicting accuracy.The WSPC wax-filtrated part using optimal processing parameters was processed by investment casting,and then the metal casting of dimensional stability and smooth surface was obtained.Investment casting was done using WSPC wax-filtrated parts under optimal process parameters and then metal parts with stable structure size and smooth surface can be obtained,which indicates that WSPC material can be used for investment casting.展开更多
The extremely high peak intensity associated with ultrashort pulse width of femtosecond(fs)lasers enabled inducing nonlinear multiphoton absorption in materials that are transparent to the laser wavelength.More import...The extremely high peak intensity associated with ultrashort pulse width of femtosecond(fs)lasers enabled inducing nonlinear multiphoton absorption in materials that are transparent to the laser wavelength.More importantly,focusing the fs laser beam inside the transparent materials confined the nonlinear interaction to within the focal volume only,realizing three-dimensional(3D)micro/nanofabrication.This 3D capability offers three different processing schemes for use in fabrication:undeformative,subtractive,and additive.Furthermore,a hybrid approach of different schemes can create much more complex 3D structures and thereby promises to enhance the functionality of the structures created.Thus,hybrid fs laser 3D microprocessing opens a new door for material processing.This paper comprehensively reviews different types of hybrid fs laser 3D micro/nanoprocessing for diverse applications including fabrication of functional micro/nanodevices.展开更多
With the rapid development of engineering component with integration,high-speed and multi-parameter,traditional techniques haven't met practical needs in extreme service environment.Laser welding,a new welding tec...With the rapid development of engineering component with integration,high-speed and multi-parameter,traditional techniques haven't met practical needs in extreme service environment.Laser welding,a new welding technology,has been widely used.However,it would generate the drop of mechanical properties for laser welded joint due to its thermal effect.Laser shock processing(LSP) is one of the most effective methods to improve the mechanical properties of laser welded ANSI 304 stainless steel joint.In this paper,the effects of LSP on the mechanical properties of laser welded ANSI 304 stainless steel joint have been investigated.The welded joint on the front of the tensile samples is treated by LSP impacts,and the overlapping rate of the laser spot is 50%.The tensile test of the laser welded joint with and without LSP impacts is carried out,and the fracture morphology of the tensile samples is analyzed by scanning electron microscope(SEM).Compared with the yield strength of 11.70 kN,the tensile strength of 37.66 kN,the yield-to-tensile strength ratio of 0.310 7,the elongation of 25.20%,the area reduction of 32.68% and the elastic modulus of 13 063.876 MPa,the corresponding values after LSP impacts are 14.25 kN,38.74 kN,0.367 8,26.58%,42.29% and 14 754.394 MPa,respectively.Through LSP impacts,the increasing ratio of the yield strength and tensile strength are 121.79% and 102.87%,respectively;the elongation and area reduction are improved by 5.48% and 29.38%,respectively.By comparing with coarse fracture surface of the welded joint,the delamination splitting with some cracks in the sharp corner of the welded joint and asymmetric dimples,LSP can cause brighter fracture surface,and finer and more uniform dimples.Finally,the schematic illustration of dimple formation with LSP is clearly described.The proposed research ensures that the LSP technology can clearly improve the yield strength,tensile strength,yield-to-tensile strength ratio,elongation,area reduction and elastic modulus of the welded joint.The enhancement mechanism of LSP on laser welded ANSI 304 stainless steel joint is mainly due to the fact that the refined and uniform dimples effectively delay the fracture of laser welded joints.展开更多
We present an improved digital image processing(DIP)method to calculate the widths of single slits.Different from the traditional laser Fraunhofer diffraction experiment in college physical experiments,by performing f...We present an improved digital image processing(DIP)method to calculate the widths of single slits.Different from the traditional laser Fraunhofer diffraction experiment in college physical experiments,by performing fast Fourier transform,inverse fast Fourier transform and the nonlinear leastsquare fitting on the diffraction pattern taken by a camera,the DIP method can quickly return an analytic expression,whose period is used to calculate widths of single slits.By comparing the measured results by the DIP method and the successional difference(SD)method,we find that for a single slit whose width is 60372μm,the DIP method is more accurate.Experimental results show that for single slits with widths between 40μm and 160μm,the relative error of the DIP method is less than 2.78%.Also,the DIP method can be used to measure the diameter of filament and fibres online in real time.展开更多
In order to overcome the limitations of manual post-weld visual inspection approach,an automated inspection system is developed which uses three-dimensional laser vision system based on the principle of optical triang...In order to overcome the limitations of manual post-weld visual inspection approach,an automated inspection system is developed which uses three-dimensional laser vision system based on the principle of optical triangulation.The system hardware consists of a modular development kit(MDK),a computer,an actuating mechanism and so on.In image processing algorithms,extraction accuracy of centric line of laser stripe is the critical factor that determines the system performance.So according to the features of laser stripe image,a novel algorithm is developed to detect the central line of laser stripe fast and accurately.Experiments have demonstrated that this system can be used in various weld features inspection of both butt and fillet types of weld.Compared with traditional manual inspection method,this method has obvious dominance.The three-dimensional reconstruction result shows that this system has high accuracy and reliability.展开更多
The mechanical properties of Ti-23Al-17Nb (mole fraction,%) laser beam welding alloy joint at room temperature are comparable to that of the base materials.However,the strength and ductility of the as-welded joint det...The mechanical properties of Ti-23Al-17Nb (mole fraction,%) laser beam welding alloy joint at room temperature are comparable to that of the base materials.However,the strength and ductility of the as-welded joint deteriorate seriously after high temperature circulation.The effect of post-welded heat treatment on the microstructure and mechanical properties of the joint was investigated.The heat treatment was taken at 980 ℃ for 1.5 h,then furnace cooling and air cooling were performed separately.The results indicate that proper post-welded heat treatment improves the ductility of the joint at high temperature.展开更多
The microstructure of the laser hardened layer on the HT20-40 gray cast iron after lasermelting processing’was examined by optical microscopy,transmission electron microscopy（TEM）and scanning electron microscopy（...The microstructure of the laser hardened layer on the HT20-40 gray cast iron after lasermelting processing’was examined by optical microscopy,transmission electron microscopy（TEM）and scanning electron microscopy（SEM）.Experimental results showed that a struc-ture with dendritic（M+A’）and interdendriticly laminal transformed ledeburite（M+A’+Fe<sub>3</sub>C）was produced after laser melting processing.The martensite is a mixture of dis-location martensite and twin martensite.Dislocation pile-ups and twins were found in theresidual austenite.Microsegregation of composition and heterogeneity of microstructure werealso apparent after laser melting processing.展开更多
In order to carry out numerical simulation using geologic structural data obtained from Landmark(seismic interpretation system), underground geological structures are abstracted into mechanical models which can reflec...In order to carry out numerical simulation using geologic structural data obtained from Landmark(seismic interpretation system), underground geological structures are abstracted into mechanical models which can reflect actual situations and facilitate their computation and analyses.Given the importance of model building, further processing methods about traditional seismic interpretation results from Landmark should be studied and the processed result can then be directly used in numerical simulation computations.Through this data conversion procedure, Landmark and FLAC(the international general stress software) are seamlessly connected.Thus, the format conversion between the two systems and the pre-and post-processing in simulation computation is realized.A practical application indicates that this method has many advantages such as simple operation, high accuracy of the element subdivision and high speed, which may definitely satisfy the actual needs of floor grid cutting.展开更多
Low-cycle fatigue behavior of Ni-based superalloy GH586 with laser shock processing(LSP) was investigated. The residual stress of the specimens treated with LSP was assessed by X-ray diffraction method. The microstruc...Low-cycle fatigue behavior of Ni-based superalloy GH586 with laser shock processing(LSP) was investigated. The residual stress of the specimens treated with LSP was assessed by X-ray diffraction method. The microstructure and fracture morphology were characterized by using an optical microscope(OM), a scanning electron microscope(SEM), and a transmission electron microscope(TEM). The results indicated that the maximum residual compressive stress was at about 1 mm from the shocking spot center, where the residual compressive stress was slightly lower. High density tangling dislocations, dislocation walls, and dislocation cells in the microstructure of the specimens treated with LSP effectively prevented fatigue cracks propagation. The fatigue life was roughly twice as long as that of the specimens without LSP. The fatigue crack initiation(FCI) in specimens treated with LSP was observed in the lateral section and the subsurface simultaneously. The fatigue striation in the fracture treated with LSP was narrower than that in the untreated specimens. Moreover, dimples with tear ridges were found in the fatigued zones of the LSP treated specimens, which would be caused by severe plastic deformation.展开更多
It was found that the free Fe in the melted zoneof the as—cast Nd<sub>2</sub>Fe<sub>14</sub>B alloy could be dissolved byIaser/electron beam.The growth direction ofNd<sub>2</sub>Fe...It was found that the free Fe in the melted zoneof the as—cast Nd<sub>2</sub>Fe<sub>14</sub>B alloy could be dissolved byIaser/electron beam.The growth direction ofNd<sub>2</sub>Fe<sub>14</sub>B grains is nearly perpendicular to the sur-face of the samples.EDX examination showed thatFe element was homogeneously distributed in themelted zone.Results presented in this paper have giv-en hint to remove free Fe in as—cast Nd<sub>2</sub>Fe<sub>14</sub>B alloy.展开更多
Laser shock processing(LSP),also known as laser peening,is a novel surface treatment technique in the past few years.Compressive residual stresses which imparted by LSP are very important for improving fatigue,corrosi...Laser shock processing(LSP),also known as laser peening,is a novel surface treatment technique in the past few years.Compressive residual stresses which imparted by LSP are very important for improving fatigue,corrosion and wea rresistance of metals.Finite element analysis(FEA) simulation using ABAQUS software has been applied to predict residualstresses induced by LSP on Ti-6Al-4V titanium alloy with laser pulse duration 30 ns and water confined ablation mode.The residual stress field generated by different shape laser spots was studied,and the square laser spot is shown the most suitability for avoiding stress lack phenomenon and overlapping LSP.Surface residual stresses and plastically affected depth within single square spot both increased with the increase of laser intensity and laser shock times.Furthermore,compared with circle and ellipse spot,the residual stress distribution in overlapping square spots is very uniform only with small overlapping ratio.LSP with square spot can process advantageous residual stress field,and this technique will be used widely.展开更多
基金supported by the National Natural Science Foundation of China[Grant No.52175377]the National Science and Technology Major Project[Grant No.2017-VII-0002-0095]the Graduate Scientific Research and Innovation Foundation of Chongqing[Grant No.CYB22009].
文摘A new process for the fabrication of sharkskin bionic structures on metal surfaces is proposed.The sharkskin bionic surface was successfully machined on the surface of IN718 by laser sequencing of the abrasive belt surface,laser processing of the layered scale-like structure,and ribbed texture grinding.The flexible contact properties of belt grinding allow ribbed structures to be machined uniformly on a hierarchical,scale-like microstructure.Sharkskin bionic microstructures with radii greater than 75µm were prepared after parameter optimisation.The influence of processing parameters on the geometrical accuracy of the microstructure was investigated,the microstructure microform and elemental distribution were analyzed,and the relationship between the ribbed microstructure and chemical properties of the surface of the bionic sharkskin on wettability was revealed.The results indicate that reducing the laser power and increasing the laser scan rate can reduce the laser thermal effect and improve the microstructure processing accuracy.The laser ablation process is accompanied by a violent chemical reaction that introduces a large amount of oxygen and carbon elements and infiltrates them at a certain depth.The wettability of the surface undergoes a transition from hydrophilic(contact angle 69.72°)to hydrophobic(contact angle 131.56°)due to the adsorption of C-C/C-H and the reduction of C=O/O=C-O during the placement process.The ribbed microstructure changes the solid-liquid contact on the surface into a solid-liquid-gas contact,which has an enhanced effect on hydrophobicity.This study is a valuable guide to the processing of hydrophobic layered bionic microstructures.
文摘Bursts of GHz repetition rate pulses involve more ablation mechanisms than single femtosecond pulses.Efficient ablation by GHz laser pulses is a multi-step process,consisting of a first thermal incubation phase,followed by a highly efficient ablation phase.GHz ablation therefore combines thermal and non-thermal ablation mechanisms.With an optimal choice of the burst duration,the ablation efficiency can be highly enhanced.Long bursts,comprising tens of pulses to hundreds of pulses,are needed to take full advantage of the increase in ablation efficiency.
基金supported by the National Natural Science Foundation of China (Grant No.50705038,50735001 and 10804037)the Foundation of Jiangsu Province (Grant No.06-D-023,BK2007512 and BG2007033)+2 种基金The 8th Student Research Train Program of Jiangsu University (Grant No.08A172)the Innovation Program of Graduated Student of Jiangsu Province (Grant No.XM2006-45)the Open Foundation of Jiangsu Key Laboratory of Advanced Numerical Control Technology (Grant No.KXJ07126)
文摘Laser multiple processing, i.e. laser surface texturing and then Laser Shock Processing (LSP), is a new surface processingtechnology for the preparation of bionic non-smooth surfaces. Based on engineering bionics, samples of bionic non-smoothsurfaces of stainless steel 0Crl 8Ni9 were manufactured in the form of reseau structure by laser multiple processing. The mechanicalproperties (including microhardness, residual stress, surface roughness) and microstructure of the samples treated bylaser multiple processing were compared with those of the samples without LSP The results show that the mechanical propertiesof these samples by laser multiple processing were clearly improved in comparison with those of the samples without LSP Themechanisms underlying the improved surface microhardness and surface residual stress were analyzed, and the relations betweenhardness, comnressive residual stress and roughness were also presented.
基金the University of Tennessee Research Foundation and a grant from the National Natural Science Foundation of China(51575016).
文摘Ultra-short laser pulses possess many advantages for materials processing.Ultrafast laser has a significantly low thermal effect on the areas surrounding the focal point;therefore,it is a promising tool for micro-and submicro-sized precision processing.In addition,the nonlinear multiphoton absorption phenomenon of focused ultra-short pulses provides a promising method for the fabrication of various structures on transparent material,such as glass and transparent polymers.A laser direct writing process was applied in the fabrication of high-performance three-dimensional(3D)structured multilayer microsupercapacitors(MSCs)on polymer substrates exhibiting a peak specific capacitance of 42.6 mF·cm^-2 at a current density of 0.1 mA·cm^-12.Furthermore,a flexible smart sensor array on a polymer substrate was fabricated for multi-flavor detection.Different surface treatments such as gold plating,reducedgraphene oxide(rGO)coating,and polyaniline(PANI)coating were accomplished for different measurement units.By applying principal component analysis(PCA),this sensing system showed a promising result for flavor detection.In addition,two-dimensional(2D)periodic metal nanostructures inside 3D glass microfluidic channels were developed by all-femtosecond-laser processing for real-time surfaceenhanced Raman spectroscopy(SERS).The processing mechanisms included laser ablation,laser reduction,and laser-induced surface nano-engineering.These works demonstrate the attractive potential of ultra-short pulsed laser for surface precision manufacturing.
基金National Key Research and Development Program of China under Grant 2018YFB1107700, 2018YFB1107400, and 2016YFB1102503National Key Basic Research Program of China under Grant 2015CB059900+1 种基金National Natural Science Foundation of China under Grant 51705013Beijing Natural Science Foundation under Grant J170002
文摘As a simple, reproducible, and pollution-free technique with the potential of integration and automation, laser processing has attracted increasing attention. Laser processing, which includes laser polishing, laser cleaning,and fabrication of laser-induced micro-/nano-structures, has been demonstrated to yield smooth, clean, functional surfaces and effective joining. Laser polishing is an advanced, highly efficient, and ecofriendly polishing technology. This study demonstrated the laser polishing of a selective laser-melted Inconel 718(IN718) superalloy and a titanium alloy sample. The surface roughnesses Raand Rzof the IN718 superalloy were respectively reduced from 8 and 33 μm to 0.2 and 0.8 μm, and the Raof the titanium alloy was reduced from 9.8 μm to 0.2 μm.Moreover, the wear resistance and corrosion resistance of the IN718 were apparently improved. As another surface-related processing method, laser cleaning was used to clean terminal blocks. Almost all the contaminants were removed, as verified by the absence of their chemical compositions and the decreased surface roughness. In addition, a superhydrophobic surface with a contact angle of over 160° and sliding angle of b8° on stainless steel was obtained by laser texturing treatment. These results demonstrate the high potential of laser processing in the scientific, technological, and industrial fields.
文摘We report the femtosecond(fs)laser fabrication of biomimetic omnidirectional iridescent metallic surfaces exhibiting efficient diffraction for practically any angle of light incidence.Such diffractive behavior is realized by means of multi-directional low-spatial-frequency,laser-induced periodic surface structures(LSFL)formed upon exploiting the cylindrical symmetry of a cylindrical vector(CV)fs field.We particularly demonstrate that the multi-directional gratings formed on stainless steel surface by a radially polarized fs beam,could mimic the omnidirectional structural coloration properties found in some natural species.Accordingly,the fabricated grating structures can spatially disperse the incident light into individual wavelength with high efficiency,exhibiting structural iridescence at all viewing angles.Analytical calculations using the grating equation reproduced the characteristic variation of the vivid colors observed as a function of incident angle.We envisage that our results will significantly contribute to the development of new photonic and light sensing devices.
基金This study was supported by Scientific Research Staring Foundation of Northeast Petroleum University(1305021868)the National Natural Science Foundation of China(51475089)+3 种基金the National Key R&D Program of China(2017YFD0601004)the Natural Science Foundation of Heilongjiang Province(ZD2017009)Fundamental Research Funds for the Central Universities(2572017PZ06)the Special Project of Scientific and Technological Development of Central Guidance for Local(ZY16C03).
文摘In order to enhance the strength of sustainable walnut shell/Co-PES(WSPC)sintered parts,wax-filtrated posttreatment was carried out.The effects of treating fluid temperature,preheating time and immersion time on the bending strength of WSPC wax-filtrated parts were analyzed by single factor analysis method.To obtain an accurate model for predicting the bending strength of the WSPC wax-filtrated part,the experiments were involved by using Box-Behnken design(BBD).Main parameters,such as treating fluid temperature,preheating time and immersion time,and their interactive effects were analyzed through analysis of variance(ANOVA)and graphical contours.The results demonstrated that all parameters’direct effects were significant to bending strength of the WSPC wax-filtrated part.Its optimum value was 5.0 MPa when the treating fluid temperature of 70°C,preheating time of 50 min,and immersion time of 20 s.The predicted models effectively validated had good predicting accuracy.The WSPC wax-filtrated part using optimal processing parameters was processed by investment casting,and then the metal casting of dimensional stability and smooth surface was obtained.Investment casting was done using WSPC wax-filtrated parts under optimal process parameters and then metal parts with stable structure size and smooth surface can be obtained,which indicates that WSPC material can be used for investment casting.
文摘The extremely high peak intensity associated with ultrashort pulse width of femtosecond(fs)lasers enabled inducing nonlinear multiphoton absorption in materials that are transparent to the laser wavelength.More importantly,focusing the fs laser beam inside the transparent materials confined the nonlinear interaction to within the focal volume only,realizing three-dimensional(3D)micro/nanofabrication.This 3D capability offers three different processing schemes for use in fabrication:undeformative,subtractive,and additive.Furthermore,a hybrid approach of different schemes can create much more complex 3D structures and thereby promises to enhance the functionality of the structures created.Thus,hybrid fs laser 3D microprocessing opens a new door for material processing.This paper comprehensively reviews different types of hybrid fs laser 3D micro/nanoprocessing for diverse applications including fabrication of functional micro/nanodevices.
基金supported by National Natural Science Foundation of China (Grant No. 50735001 and Grant No. 51105179)Jiangsu Provincial Natural Science Foundation of China (Grant No. BK2010352 and GrantNo. BK2011478)+1 种基金Natural Science Foundation of Jiangsu Higher Education Institutions,China (Grant No. 10KJB460001)Jiangsu Provincial Innovation Program of Graduated Student of China (Grant No.CXZZ11_0546 and Grant No. CX10B_250Z)
文摘With the rapid development of engineering component with integration,high-speed and multi-parameter,traditional techniques haven't met practical needs in extreme service environment.Laser welding,a new welding technology,has been widely used.However,it would generate the drop of mechanical properties for laser welded joint due to its thermal effect.Laser shock processing(LSP) is one of the most effective methods to improve the mechanical properties of laser welded ANSI 304 stainless steel joint.In this paper,the effects of LSP on the mechanical properties of laser welded ANSI 304 stainless steel joint have been investigated.The welded joint on the front of the tensile samples is treated by LSP impacts,and the overlapping rate of the laser spot is 50%.The tensile test of the laser welded joint with and without LSP impacts is carried out,and the fracture morphology of the tensile samples is analyzed by scanning electron microscope(SEM).Compared with the yield strength of 11.70 kN,the tensile strength of 37.66 kN,the yield-to-tensile strength ratio of 0.310 7,the elongation of 25.20%,the area reduction of 32.68% and the elastic modulus of 13 063.876 MPa,the corresponding values after LSP impacts are 14.25 kN,38.74 kN,0.367 8,26.58%,42.29% and 14 754.394 MPa,respectively.Through LSP impacts,the increasing ratio of the yield strength and tensile strength are 121.79% and 102.87%,respectively;the elongation and area reduction are improved by 5.48% and 29.38%,respectively.By comparing with coarse fracture surface of the welded joint,the delamination splitting with some cracks in the sharp corner of the welded joint and asymmetric dimples,LSP can cause brighter fracture surface,and finer and more uniform dimples.Finally,the schematic illustration of dimple formation with LSP is clearly described.The proposed research ensures that the LSP technology can clearly improve the yield strength,tensile strength,yield-to-tensile strength ratio,elongation,area reduction and elastic modulus of the welded joint.The enhancement mechanism of LSP on laser welded ANSI 304 stainless steel joint is mainly due to the fact that the refined and uniform dimples effectively delay the fracture of laser welded joints.
基金National Natural Science Foundtion of China(No.11435011)Young Teachers Fund of Nanjing Institute of Technology,China(Nos.QKJ201907 and QKJ201908)+2 种基金China Scholarship Council(No.201708320319)Postgraduate Research and Practice Innovation Program of Jiangsu Province,China(No.KYZZ16-0349)Qing Lan Project of Jiangsu Province,China。
文摘We present an improved digital image processing(DIP)method to calculate the widths of single slits.Different from the traditional laser Fraunhofer diffraction experiment in college physical experiments,by performing fast Fourier transform,inverse fast Fourier transform and the nonlinear leastsquare fitting on the diffraction pattern taken by a camera,the DIP method can quickly return an analytic expression,whose period is used to calculate widths of single slits.By comparing the measured results by the DIP method and the successional difference(SD)method,we find that for a single slit whose width is 60372μm,the DIP method is more accurate.Experimental results show that for single slits with widths between 40μm and 160μm,the relative error of the DIP method is less than 2.78%.Also,the DIP method can be used to measure the diameter of filament and fibres online in real time.
文摘In order to overcome the limitations of manual post-weld visual inspection approach,an automated inspection system is developed which uses three-dimensional laser vision system based on the principle of optical triangulation.The system hardware consists of a modular development kit(MDK),a computer,an actuating mechanism and so on.In image processing algorithms,extraction accuracy of centric line of laser stripe is the critical factor that determines the system performance.So according to the features of laser stripe image,a novel algorithm is developed to detect the central line of laser stripe fast and accurately.Experiments have demonstrated that this system can be used in various weld features inspection of both butt and fillet types of weld.Compared with traditional manual inspection method,this method has obvious dominance.The three-dimensional reconstruction result shows that this system has high accuracy and reliability.
文摘The mechanical properties of Ti-23Al-17Nb (mole fraction,%) laser beam welding alloy joint at room temperature are comparable to that of the base materials.However,the strength and ductility of the as-welded joint deteriorate seriously after high temperature circulation.The effect of post-welded heat treatment on the microstructure and mechanical properties of the joint was investigated.The heat treatment was taken at 980 ℃ for 1.5 h,then furnace cooling and air cooling were performed separately.The results indicate that proper post-welded heat treatment improves the ductility of the joint at high temperature.
文摘The microstructure of the laser hardened layer on the HT20-40 gray cast iron after lasermelting processing’was examined by optical microscopy,transmission electron microscopy（TEM）and scanning electron microscopy（SEM）.Experimental results showed that a struc-ture with dendritic（M+A’）and interdendriticly laminal transformed ledeburite（M+A’+Fe<sub>3</sub>C）was produced after laser melting processing.The martensite is a mixture of dis-location martensite and twin martensite.Dislocation pile-ups and twins were found in theresidual austenite.Microsegregation of composition and heterogeneity of microstructure werealso apparent after laser melting processing.
基金Projects 50221402, 50490271 and 50025413 supported by the National Natural Science Foundation of Chinathe National Basic Research Program of China (2009CB219603, 2009 CB724601, 2006CB202209 and 2005CB221500)+1 种基金the Key Project of the Ministry of Education (306002)the Program for Changjiang Scholars and Innovative Research Teams in Universities of MOE (IRT0408)
文摘In order to carry out numerical simulation using geologic structural data obtained from Landmark(seismic interpretation system), underground geological structures are abstracted into mechanical models which can reflect actual situations and facilitate their computation and analyses.Given the importance of model building, further processing methods about traditional seismic interpretation results from Landmark should be studied and the processed result can then be directly used in numerical simulation computations.Through this data conversion procedure, Landmark and FLAC(the international general stress software) are seamlessly connected.Thus, the format conversion between the two systems and the pre-and post-processing in simulation computation is realized.A practical application indicates that this method has many advantages such as simple operation, high accuracy of the element subdivision and high speed, which may definitely satisfy the actual needs of floor grid cutting.
基金Funded by the Key Program Project of National Natural Science Foundation of China(NSFC)(No.51641102)Natural Science Foundation of Jiangsu Province(No.16KJB430035)+1 种基金Qing Lan Project of Jiangsu Province in ChinaNational Key Laboratory of Science and Technology on Power Beam Processes of Beijing Aeronautical Manufacturing Technology Research Institute
文摘Low-cycle fatigue behavior of Ni-based superalloy GH586 with laser shock processing(LSP) was investigated. The residual stress of the specimens treated with LSP was assessed by X-ray diffraction method. The microstructure and fracture morphology were characterized by using an optical microscope(OM), a scanning electron microscope(SEM), and a transmission electron microscope(TEM). The results indicated that the maximum residual compressive stress was at about 1 mm from the shocking spot center, where the residual compressive stress was slightly lower. High density tangling dislocations, dislocation walls, and dislocation cells in the microstructure of the specimens treated with LSP effectively prevented fatigue cracks propagation. The fatigue life was roughly twice as long as that of the specimens without LSP. The fatigue crack initiation(FCI) in specimens treated with LSP was observed in the lateral section and the subsurface simultaneously. The fatigue striation in the fracture treated with LSP was narrower than that in the untreated specimens. Moreover, dimples with tear ridges were found in the fatigued zones of the LSP treated specimens, which would be caused by severe plastic deformation.
文摘It was found that the free Fe in the melted zoneof the as—cast Nd<sub>2</sub>Fe<sub>14</sub>B alloy could be dissolved byIaser/electron beam.The growth direction ofNd<sub>2</sub>Fe<sub>14</sub>B grains is nearly perpendicular to the sur-face of the samples.EDX examination showed thatFe element was homogeneously distributed in themelted zone.Results presented in this paper have giv-en hint to remove free Fe in as—cast Nd<sub>2</sub>Fe<sub>14</sub>B alloy.
基金Project supported by the Foundation of National Key Laboratory of Science and Technology on Power Beam Processing(Grant No.9140C4505020705)
文摘Laser shock processing(LSP),also known as laser peening,is a novel surface treatment technique in the past few years.Compressive residual stresses which imparted by LSP are very important for improving fatigue,corrosion and wea rresistance of metals.Finite element analysis(FEA) simulation using ABAQUS software has been applied to predict residualstresses induced by LSP on Ti-6Al-4V titanium alloy with laser pulse duration 30 ns and water confined ablation mode.The residual stress field generated by different shape laser spots was studied,and the square laser spot is shown the most suitability for avoiding stress lack phenomenon and overlapping LSP.Surface residual stresses and plastically affected depth within single square spot both increased with the increase of laser intensity and laser shock times.Furthermore,compared with circle and ellipse spot,the residual stress distribution in overlapping square spots is very uniform only with small overlapping ratio.LSP with square spot can process advantageous residual stress field,and this technique will be used widely.
