In this study,the phase transformations,crystallization kinetics and dissolution mechanism ofβphase(Mg_(17)Al_(12))in magnesium alloy AZ91 were investigated by optical microscopy,X-ray diffraction,differential scanni...In this study,the phase transformations,crystallization kinetics and dissolution mechanism ofβphase(Mg_(17)Al_(12))in magnesium alloy AZ91 were investigated by optical microscopy,X-ray diffraction,differential scanning calorimetry and differential dilatometry.The results indicate that this AZ91 alloy undergoes a phase transformation during aging,a discontinuous precipitation of theβphase(Mg_(17)Al_(12))at 150℃at the grain boundaries and another continuous at 350℃within the grains.The activation energy of the dissolution reaction of theβphase(Mg_(17)Al_(12))under non-isothermal conditions is 116.781 kJ/mol,while it is 129.7383 kJ/mol under isothermal conditions.The Avrami coefficient,n,relevant for the dissolution kinetics of theβphase(Mg_(17)Al_(12))is 1.152 and 1.211 in the non-isothermal and isothermal conditions respectively.The numerical coefficients m and Avrami n are 0.993 and 1.152.展开更多
The Mg_(17)Al_(12)-phase,which is common and important in Mg-Al alloy,has long been regarded as a brittle phase in experiments but theoretical calculations report controversial results.To unravel why theoretical calcu...The Mg_(17)Al_(12)-phase,which is common and important in Mg-Al alloy,has long been regarded as a brittle phase in experiments but theoretical calculations report controversial results.To unravel why theoretical calculations report controversial results and determine whether Mg_(17)Al_(12)is brittle or ductile,density functional theory calculations on atomic level are performed to investigate mechanic properties of Mg_(17)Al_(12)without containing alloying elements and without taking the size effect.The results showed that the parameter k-point played critical role in the DFT-based elastic calculations.The convergent G/B ratio of Mg_(17)Al_(12)was about 0.52,suggesting that the Mg_(17)Al_(12)-phase was theoretically ductile although its ductility was poor.The chemical bonding in Mg_(17)Al_(12)was the mixture of metallic Mg-Mg bond and covalent Al-Al bond.The advantage of metallic bonding over covalent bonding provided a possible explanation for the ductility of Mg_(17)Al_(12).Possible reasons for the brittleness of Mg_(17)Al_(12)in experiments are also discussed.展开更多
It is well known that precipitation hardening in magnesium(Mg)alloys is far less effective than in aluminum alloys.Thus,it is important to understand the surface and interfacial structure and energetics between precip...It is well known that precipitation hardening in magnesium(Mg)alloys is far less effective than in aluminum alloys.Thus,it is important to understand the surface and interfacial structure and energetics between precipitates and matrix.In upscale modeling of magnesium alloys,these energy data are of great significance.In this work,we calculated the surface and interfacial energies of Mg_(17)Al_(12)-Mg system by carefully selecting the surface or interface termination,using atomistic simulations.The results show that,the higher fraction of Mg atoms on the surface,the lower the surface energy of Mg_(17)Al_(12).The interfacial energy of Mg/Mg_(17)Al_(12)was calculated in which the Burgers orientation relationship(OR)was satisfied.It was found that the(011)P|(0002)Mg interface has the lowest interfacial energy(248 mJ/m 2).Because the Burgers OR breaks when{10¯12}twin occurs,which reorients the matrix,the interfacial energy for Mg_(17)Al_(12)and a{10¯12}twin was also calculated.The results show that after twinning,the lowest interfacial energy increases by 244 mJ/m^(2),and the interface becomes highly incoherent due to the change in orientation relationship between Mg_(17)Al_(12)and the matrix.展开更多
The alloy AZ91 containing calcium was prepared under protection of a mixed gas atmosphere of SF6 （1%, volume fraction） and CO2. The added calcium mainly dissolves into the Mg17Al12 phase in the alloy and increases i...The alloy AZ91 containing calcium was prepared under protection of a mixed gas atmosphere of SF6 （1%, volume fraction） and CO2. The added calcium mainly dissolves into the Mg17Al12 phase in the alloy and increases its melting point and the thermal stability. The empirical electron theory （EET） of solid and molecules was used to calculate the valence electron structures （VES） of Mg17Al12 phase with different amounts of calcium additions. The theoretical calculations indicate that calcium dissolved in Mg17Al12 phase increases the strengths of atomic bonds that control the thermal stability of Mg17Al12 phase, and also makes the distribution of valence electrons on the dominant bond network as well as in the whole unit cell of Mg17Al12 more uniform, which are consistent with the experimental results.展开更多
Constrained Friction Processing(CFP)is a novel solid-state processing technique suitable for lightweight materials,such Mg-and Al-alloys.The technique enables grain size refinement to fine or even ultrafine scale.In t...Constrained Friction Processing(CFP)is a novel solid-state processing technique suitable for lightweight materials,such Mg-and Al-alloys.The technique enables grain size refinement to fine or even ultrafine scale.In this study,the effect of CFP on the microstructural refinement of AM50 rods is investigated in terms of particle size and morphology of the eutectic and secondary phases originally present in the base material,in particular the eutecticβ-Mg_(17)Al_(12)and Al-Mn phases.For that purpose,as-cast and solution heat-treated base material and processed samples were analyzed.The Al_(8)Mn_(5) intermetallic phase was identified as the main secondary phase present in all samples before and after the processing.A notorious refinement of these particles was observed,starting from particles with an average equivalent length of a few micrometers to around 560 nm after the processing.The refinement of the secondary phase refinement is attributed to a mechanism analogous to the attrition comminution,where the combination of temperature increase and shearing of the material enables the continuous breaking of the brittle intermetallic particles into smaller pieces.As for the eutectic phase,the results indicate the presence of the partially divorcedβ-Mg_(17)Al_(12)particles exclusively in the as-cast base material,indicating that no further phase transformations regarding the eutectic phase,such as dynamic precipitation,occurred after the CFP.In the case of the processed as-cast material analyzed after the CFP,the thermal energy generated during the processing led to temperature values above the solvus limit of the eutectic phase,which associated with the mechanical breakage of the particles,enabled the complete dissolution of this phase.Therefore,CFP was successfully demonstrated to promote an extensive microstructure refinement in multiple aspects,in terms of grain sizes of theα-Mg phase and presence and morphology of the Al-Mn and eutecticβ-Mg_(17)Al_(12).展开更多
Compared to other structural alloys,magnesium alloys have a relatively poor corrosion resistance and low mechanical strength,which can be further deteriorated when these alloys are subjected to joining processes using...Compared to other structural alloys,magnesium alloys have a relatively poor corrosion resistance and low mechanical strength,which can be further deteriorated when these alloys are subjected to joining processes using the existing joining methods.Herein,we propose for the first time an additive friction stir-welding(AFSW)using fine Al powder as an additive to improve the mechanical strength as well as corrosion resistance of AZ31B weld joints.AFSW is a solid-state welding method of forming a high-Al AZ31B joint via an in-situ reaction between pure Al powders filled in a machined groove and the AZ31B matrix.To optimize the process parameters,AFSW was performed under different rotational and transverse speeds,and number of passes,using tools with a square or screw pin.In particular,to fabricate a weld zone,where the Al was homogenously dispersed,the effects of the groove shape were investigated using three types of grooves:surface one-line groove,surface-symmetric grooves,and inserted symmetric grooves.The homogenous and defect-less AFS-welded AZ31B joint was successfully fabricated with the following optimal parameters:1400 rpm,25 mm/min,four passes,inserted symmetric grooves,and the tool with a square pin.The AFSW fully dissolved the additive Al intoα-Mg and in-situ precipitated Mg_(17)Al_(12)particles,which was confirmed via scanning electron microscopy,transmission electron microscope,and X-ray diffraction analyses.The microhardness,joint efficiency,and elongation at the fracture point of the AFS-welded AZ31B joint were 80 HV,101%,and 8.9%,respectively.These values are higher than those obtained for the FS-welded AZ31 joint in previous studies.The corrosion resistance of the AFS-welded AZ31B joint,evaluated via hydrogen evolution measurements and potentiodynamic polarization tests,was enhanced to 55%relative to the FS-welded AZ31B joint.展开更多
A solid-state storage system is the most practical option for hydrogen because it is more convenient and safer.Metal hydrides,especially MgH_(2),are the most promising materials that offer high gravimetric capacity an...A solid-state storage system is the most practical option for hydrogen because it is more convenient and safer.Metal hydrides,especially MgH_(2),are the most promising materials that offer high gravimetric capacity and good reversibility.However,the practical application of MgH_(2) is restricted by slow sorption kinetics and high stability of thermodynamic properties.Hydrogen storage performance of MgH_(2) was enhanced by introducing the Mg–Na–Al system that destabilises MgH_(2) with NaAlH_(4).The Mg–Na–Al system has superior performance compared to that of unary MgH_(2) and NaAlH_(4).To boost the performance of the Mg–Na–Al system,the ball milling method and the addition of a catalyst were introduced.The Mg–Na–Al system resulted in a low onset decomposition temperature,superior cyclability and enhanced kinetics performances.The Al_(12)Mg_(17) and NaMgH_(3) that formed in situ during the dehydrogenation process modify the reaction pathway of the Mg–Na–Al system and alter the thermodynamic properties.In this paper,the overview of the recent progress in hydrogen storage of the Mg–Na–Al system is detailed.The remaining challenges and future development of Mg–Na–Al system are also discussed.This paper is the first review report on hydrogen storage properties of the Mg–Na–Al system.展开更多
The hydrolysis of Mg-based materials appears to be an ideal solution for clean energy production.Green hydrogen was produced by the hydrolysis reaction of a"standard"AZ91 alloy(called AZ91 in the following)i...The hydrolysis of Mg-based materials appears to be an ideal solution for clean energy production.Green hydrogen was produced by the hydrolysis reaction of a"standard"AZ91 alloy(called AZ91 in the following)in"model"seawater solution.Two milling speeds(i.e.250 rpm and 350 rpm)were tested to enhance the reactivity of AZ91.Graphite and AlCl_(3)were used as ball milling additives.Milling at higher rotational speed is more energetic,hence it ameliorates the most the hydrolysis performance of AZ91.Comparing both milling additives,AlCl_(3)enhances the most the hydrolysis of AZ91 with a generation of 65%of its theoretical H_(2)generation capacity.The best material was obtained by milling AZ91 at 350 rpm with graphite for 2 h followed by a further milling with AlCl_(3)for 2h-a yield of 75%of its theoretical H_(2)generation capacity was reached within a few minutes.The corrosion behavior of milled AZ91 was investigated by anodic polarization and electrochemical impedance spectroscopy(EIS).The calculated electrochemical parameters from EIS fitting of two materials milled under different conditions but with the same milling additive are approximately the same.This suggests that,in order to fully evaluate the reactivity of AZ91,hydrolysis,anodic polarization and EIS must be considered.展开更多
基金founded by Taif University,Taif,Saudi Arabia (TU-DSPP-2024-63).
文摘In this study,the phase transformations,crystallization kinetics and dissolution mechanism ofβphase(Mg_(17)Al_(12))in magnesium alloy AZ91 were investigated by optical microscopy,X-ray diffraction,differential scanning calorimetry and differential dilatometry.The results indicate that this AZ91 alloy undergoes a phase transformation during aging,a discontinuous precipitation of theβphase(Mg_(17)Al_(12))at 150℃at the grain boundaries and another continuous at 350℃within the grains.The activation energy of the dissolution reaction of theβphase(Mg_(17)Al_(12))under non-isothermal conditions is 116.781 kJ/mol,while it is 129.7383 kJ/mol under isothermal conditions.The Avrami coefficient,n,relevant for the dissolution kinetics of theβphase(Mg_(17)Al_(12))is 1.152 and 1.211 in the non-isothermal and isothermal conditions respectively.The numerical coefficients m and Avrami n are 0.993 and 1.152.
基金supported by National Natural Science Foundation of China(Grant No.51878246,51975183)
文摘The Mg_(17)Al_(12)-phase,which is common and important in Mg-Al alloy,has long been regarded as a brittle phase in experiments but theoretical calculations report controversial results.To unravel why theoretical calculations report controversial results and determine whether Mg_(17)Al_(12)is brittle or ductile,density functional theory calculations on atomic level are performed to investigate mechanic properties of Mg_(17)Al_(12)without containing alloying elements and without taking the size effect.The results showed that the parameter k-point played critical role in the DFT-based elastic calculations.The convergent G/B ratio of Mg_(17)Al_(12)was about 0.52,suggesting that the Mg_(17)Al_(12)-phase was theoretically ductile although its ductility was poor.The chemical bonding in Mg_(17)Al_(12)was the mixture of metallic Mg-Mg bond and covalent Al-Al bond.The advantage of metallic bonding over covalent bonding provided a possible explanation for the ductility of Mg_(17)Al_(12).Possible reasons for the brittleness of Mg_(17)Al_(12)in experiments are also discussed.
基金Bin Li gratefully thank support from the U.S.National Science Foundation(CMMI-1635088).
文摘It is well known that precipitation hardening in magnesium(Mg)alloys is far less effective than in aluminum alloys.Thus,it is important to understand the surface and interfacial structure and energetics between precipitates and matrix.In upscale modeling of magnesium alloys,these energy data are of great significance.In this work,we calculated the surface and interfacial energies of Mg_(17)Al_(12)-Mg system by carefully selecting the surface or interface termination,using atomistic simulations.The results show that,the higher fraction of Mg atoms on the surface,the lower the surface energy of Mg_(17)Al_(12).The interfacial energy of Mg/Mg_(17)Al_(12)was calculated in which the Burgers orientation relationship(OR)was satisfied.It was found that the(011)P|(0002)Mg interface has the lowest interfacial energy(248 mJ/m 2).Because the Burgers OR breaks when{10¯12}twin occurs,which reorients the matrix,the interfacial energy for Mg_(17)Al_(12)and a{10¯12}twin was also calculated.The results show that after twinning,the lowest interfacial energy increases by 244 mJ/m^(2),and the interface becomes highly incoherent due to the change in orientation relationship between Mg_(17)Al_(12)and the matrix.
文摘The alloy AZ91 containing calcium was prepared under protection of a mixed gas atmosphere of SF6 （1%, volume fraction） and CO2. The added calcium mainly dissolves into the Mg17Al12 phase in the alloy and increases its melting point and the thermal stability. The empirical electron theory （EET） of solid and molecules was used to calculate the valence electron structures （VES） of Mg17Al12 phase with different amounts of calcium additions. The theoretical calculations indicate that calcium dissolved in Mg17Al12 phase increases the strengths of atomic bonds that control the thermal stability of Mg17Al12 phase, and also makes the distribution of valence electrons on the dominant bond network as well as in the whole unit cell of Mg17Al12 more uniform, which are consistent with the experimental results.
文摘Constrained Friction Processing(CFP)is a novel solid-state processing technique suitable for lightweight materials,such Mg-and Al-alloys.The technique enables grain size refinement to fine or even ultrafine scale.In this study,the effect of CFP on the microstructural refinement of AM50 rods is investigated in terms of particle size and morphology of the eutectic and secondary phases originally present in the base material,in particular the eutecticβ-Mg_(17)Al_(12)and Al-Mn phases.For that purpose,as-cast and solution heat-treated base material and processed samples were analyzed.The Al_(8)Mn_(5) intermetallic phase was identified as the main secondary phase present in all samples before and after the processing.A notorious refinement of these particles was observed,starting from particles with an average equivalent length of a few micrometers to around 560 nm after the processing.The refinement of the secondary phase refinement is attributed to a mechanism analogous to the attrition comminution,where the combination of temperature increase and shearing of the material enables the continuous breaking of the brittle intermetallic particles into smaller pieces.As for the eutectic phase,the results indicate the presence of the partially divorcedβ-Mg_(17)Al_(12)particles exclusively in the as-cast base material,indicating that no further phase transformations regarding the eutectic phase,such as dynamic precipitation,occurred after the CFP.In the case of the processed as-cast material analyzed after the CFP,the thermal energy generated during the processing led to temperature values above the solvus limit of the eutectic phase,which associated with the mechanical breakage of the particles,enabled the complete dissolution of this phase.Therefore,CFP was successfully demonstrated to promote an extensive microstructure refinement in multiple aspects,in terms of grain sizes of theα-Mg phase and presence and morphology of the Al-Mn and eutecticβ-Mg_(17)Al_(12).
基金This study was supported by the Research Program funded by the SeoulTech(Seoul National University of Science and Technology,Republic of Korea).
文摘Compared to other structural alloys,magnesium alloys have a relatively poor corrosion resistance and low mechanical strength,which can be further deteriorated when these alloys are subjected to joining processes using the existing joining methods.Herein,we propose for the first time an additive friction stir-welding(AFSW)using fine Al powder as an additive to improve the mechanical strength as well as corrosion resistance of AZ31B weld joints.AFSW is a solid-state welding method of forming a high-Al AZ31B joint via an in-situ reaction between pure Al powders filled in a machined groove and the AZ31B matrix.To optimize the process parameters,AFSW was performed under different rotational and transverse speeds,and number of passes,using tools with a square or screw pin.In particular,to fabricate a weld zone,where the Al was homogenously dispersed,the effects of the groove shape were investigated using three types of grooves:surface one-line groove,surface-symmetric grooves,and inserted symmetric grooves.The homogenous and defect-less AFS-welded AZ31B joint was successfully fabricated with the following optimal parameters:1400 rpm,25 mm/min,four passes,inserted symmetric grooves,and the tool with a square pin.The AFSW fully dissolved the additive Al intoα-Mg and in-situ precipitated Mg_(17)Al_(12)particles,which was confirmed via scanning electron microscopy,transmission electron microscope,and X-ray diffraction analyses.The microhardness,joint efficiency,and elongation at the fracture point of the AFS-welded AZ31B joint were 80 HV,101%,and 8.9%,respectively.These values are higher than those obtained for the FS-welded AZ31 joint in previous studies.The corrosion resistance of the AFS-welded AZ31B joint,evaluated via hydrogen evolution measurements and potentiodynamic polarization tests,was enhanced to 55%relative to the FS-welded AZ31B joint.
基金This work was supported by the Ministry of Higher Education Malaysia through the Fundamental Research Grant Scheme(FRGS/1/2019/STG07/UMT/02/5)The authors also thank the Universiti Malaysia Terengganu for providing the facilities to carry out this project.Scheme(FRGS/1/2019/STG07/UMT/02/5)The authors also thank the Universiti Malaysia Terengganu for providing the facilities to carry out this project.
文摘A solid-state storage system is the most practical option for hydrogen because it is more convenient and safer.Metal hydrides,especially MgH_(2),are the most promising materials that offer high gravimetric capacity and good reversibility.However,the practical application of MgH_(2) is restricted by slow sorption kinetics and high stability of thermodynamic properties.Hydrogen storage performance of MgH_(2) was enhanced by introducing the Mg–Na–Al system that destabilises MgH_(2) with NaAlH_(4).The Mg–Na–Al system has superior performance compared to that of unary MgH_(2) and NaAlH_(4).To boost the performance of the Mg–Na–Al system,the ball milling method and the addition of a catalyst were introduced.The Mg–Na–Al system resulted in a low onset decomposition temperature,superior cyclability and enhanced kinetics performances.The Al_(12)Mg_(17) and NaMgH_(3) that formed in situ during the dehydrogenation process modify the reaction pathway of the Mg–Na–Al system and alter the thermodynamic properties.In this paper,the overview of the recent progress in hydrogen storage of the Mg–Na–Al system is detailed.The remaining challenges and future development of Mg–Na–Al system are also discussed.This paper is the first review report on hydrogen storage properties of the Mg–Na–Al system.
基金financially supported by the AZM&SAADE Associationthe Lebanese University(Scientific research support program)+1 种基金the Lebanese Council of Scientific Research(CNRSL)Bordeaux foundation
文摘The hydrolysis of Mg-based materials appears to be an ideal solution for clean energy production.Green hydrogen was produced by the hydrolysis reaction of a"standard"AZ91 alloy(called AZ91 in the following)in"model"seawater solution.Two milling speeds(i.e.250 rpm and 350 rpm)were tested to enhance the reactivity of AZ91.Graphite and AlCl_(3)were used as ball milling additives.Milling at higher rotational speed is more energetic,hence it ameliorates the most the hydrolysis performance of AZ91.Comparing both milling additives,AlCl_(3)enhances the most the hydrolysis of AZ91 with a generation of 65%of its theoretical H_(2)generation capacity.The best material was obtained by milling AZ91 at 350 rpm with graphite for 2 h followed by a further milling with AlCl_(3)for 2h-a yield of 75%of its theoretical H_(2)generation capacity was reached within a few minutes.The corrosion behavior of milled AZ91 was investigated by anodic polarization and electrochemical impedance spectroscopy(EIS).The calculated electrochemical parameters from EIS fitting of two materials milled under different conditions but with the same milling additive are approximately the same.This suggests that,in order to fully evaluate the reactivity of AZ91,hydrolysis,anodic polarization and EIS must be considered.
