Tool path generated by space-filling curve always turns frequently causing trembling to machine,reducing toollife and affecting workpiece quality. Length and generation time of tool paths are both relatively long. In ...Tool path generated by space-filling curve always turns frequently causing trembling to machine,reducing toollife and affecting workpiece quality. Length and generation time of tool paths are both relatively long. In order to solve these problems,a toolpath generation method of NC milling based on space-filling curve is proposed. First,T-spline surface is regarded as the modeling surface,the grid,which is based on the limited scallop-height,can be got in the parameter space,and the influence value of grid node is determined. Second,a box is defined and planned,and the tool paths are got preliminarily,which is based on minimal spanning tree; Finally,based on an improved chamfering algorithm,the whole tool paths are got. A simulation system is developed for computer simulation,and an experiment is carried out to verify the method. The results of simulation and experiment show that the method is effective and feasible,and length and time of the tool paths are reduced.展开更多
The methods for reducing interface aperture inconsistency are studied in NC orbital milling(NCOM)of CFRP/Ti6Al4V laminates with coarse pitch.Comparative experiments show burr,aperture inconsistency and error are typic...The methods for reducing interface aperture inconsistency are studied in NC orbital milling(NCOM)of CFRP/Ti6Al4V laminates with coarse pitch.Comparative experiments show burr,aperture inconsistency and error are typical interface defects.Meanwhile,aperture inconsistency and error are more serious than burr in NCOM with coarse pitch.As one of the major causes of interface defects,axial force and radial force are intensively studied.Based upon the machining principle of orbital milling(OM)and the actual hole-making condition in laminated structures,NCOM experiments with coarse pitch are conducted on CFRP/Ti6Al4V laminates under different cutting conditions.Then,the effects of interlayer clamping,minimal quantity lubrication(MQL),twice milling instead of reaming,and interlayer speed change on interface aperture are analyzed.Research shows that interlayer clamping,interlayer speed change and MQL can effectively reduce out-of-tolerance of interface aperture.When making holes of different diameters with one cutter,axial feed has a greater effect on interface aperture precision than tangential feed.When making holes of the same diameter with different cutters,small diameter cutter will reduce interface aperture precision in a single processing.But the method of“twice milling instead of reaming”can improve the aperture precision effectively.展开更多
基金Supported by the National Natural Science Foundation of China(No.51575143)
文摘Tool path generated by space-filling curve always turns frequently causing trembling to machine,reducing toollife and affecting workpiece quality. Length and generation time of tool paths are both relatively long. In order to solve these problems,a toolpath generation method of NC milling based on space-filling curve is proposed. First,T-spline surface is regarded as the modeling surface,the grid,which is based on the limited scallop-height,can be got in the parameter space,and the influence value of grid node is determined. Second,a box is defined and planned,and the tool paths are got preliminarily,which is based on minimal spanning tree; Finally,based on an improved chamfering algorithm,the whole tool paths are got. A simulation system is developed for computer simulation,and an experiment is carried out to verify the method. The results of simulation and experiment show that the method is effective and feasible,and length and time of the tool paths are reduced.
基金Natural Science Research in Jiangsu Province(No.17KJB460008)the 333 Project Research Funding Project in Jiangsu Province(No.BRA2018310)the Innovation Project of Jiangsu Province.
文摘The methods for reducing interface aperture inconsistency are studied in NC orbital milling(NCOM)of CFRP/Ti6Al4V laminates with coarse pitch.Comparative experiments show burr,aperture inconsistency and error are typical interface defects.Meanwhile,aperture inconsistency and error are more serious than burr in NCOM with coarse pitch.As one of the major causes of interface defects,axial force and radial force are intensively studied.Based upon the machining principle of orbital milling(OM)and the actual hole-making condition in laminated structures,NCOM experiments with coarse pitch are conducted on CFRP/Ti6Al4V laminates under different cutting conditions.Then,the effects of interlayer clamping,minimal quantity lubrication(MQL),twice milling instead of reaming,and interlayer speed change on interface aperture are analyzed.Research shows that interlayer clamping,interlayer speed change and MQL can effectively reduce out-of-tolerance of interface aperture.When making holes of different diameters with one cutter,axial feed has a greater effect on interface aperture precision than tangential feed.When making holes of the same diameter with different cutters,small diameter cutter will reduce interface aperture precision in a single processing.But the method of“twice milling instead of reaming”can improve the aperture precision effectively.
