The distribution of thermal stresses in functionally graded polycrystalline diamond compact (PDC) and in single coating of PDC are analyzed respectively by thermo-mechanical finite element analysis (FEA). It is shown ...The distribution of thermal stresses in functionally graded polycrystalline diamond compact (PDC) and in single coating of PDC are analyzed respectively by thermo-mechanical finite element analysis (FEA). It is shown that they each have a remarkable stress concentration at the edge of the interfaces. The diamond coatings usually suffer premature failure because of spallation, distortion or defects such as cracks near the interface due to these excessive residual stresses. Results showed that the axial tensile stress in FGM coating is reduced from 840 MPa to 229 MPa compared with single coating, and that the shear stress is reduced from 671 MPa to 471 MPa. Therefore, the single coating is more prone to spallation and cracking than the FGM coating. The effects of the volume compositional distribution factor (n) and the number of the graded layers (L) on the thermal stresses in FGM coating are also discussed respectively. Modelling results showed that the optimum value of the compositional distribution factor is 1.2, and that the best number of the graded layers is 6.展开更多
In order to economically and effectively develop shale gas in China, Sinopec introduced foreign technologies and integrated them with available domestic technologies and self-developed tools according to geological ch...In order to economically and effectively develop shale gas in China, Sinopec introduced foreign technologies and integrated them with available domestic technologies and self-developed tools according to geological characteristics and complicated mountainous geomorphology in marine shale plays of southern China. A technology series composed of innovated theories concerning geological characterization during drilling, new generation of PDC bits, friction-reducing tools, low-cost oil-based drilling fluid system, high-efficient washing fluid and elastic mud systems, integrated drilling engineering design, long lateral cementing, modified well facto~ drilling method and etc., was developed to ful）qll fast and optimized drilling for shale gas wells. The application of the technology series in about 251 wells of Fuling gas Jield, Chongqing City, southwestern China, showed positive results： mechanical rotating speed increased by 191%, drilling duration redueed by 53%, and quality passing percent 100%.展开更多
基金Research Program in the Ninth National Five-Year-Plan of Ministryof Land and Resources, China
文摘The distribution of thermal stresses in functionally graded polycrystalline diamond compact (PDC) and in single coating of PDC are analyzed respectively by thermo-mechanical finite element analysis (FEA). It is shown that they each have a remarkable stress concentration at the edge of the interfaces. The diamond coatings usually suffer premature failure because of spallation, distortion or defects such as cracks near the interface due to these excessive residual stresses. Results showed that the axial tensile stress in FGM coating is reduced from 840 MPa to 229 MPa compared with single coating, and that the shear stress is reduced from 671 MPa to 471 MPa. Therefore, the single coating is more prone to spallation and cracking than the FGM coating. The effects of the volume compositional distribution factor (n) and the number of the graded layers (L) on the thermal stresses in FGM coating are also discussed respectively. Modelling results showed that the optimum value of the compositional distribution factor is 1.2, and that the best number of the graded layers is 6.
基金Pilot Project of Shale Gas Well Drilling in Fuling,Major National Scientific and Technology Project(NO.2016ZX05060003)
文摘In order to economically and effectively develop shale gas in China, Sinopec introduced foreign technologies and integrated them with available domestic technologies and self-developed tools according to geological characteristics and complicated mountainous geomorphology in marine shale plays of southern China. A technology series composed of innovated theories concerning geological characterization during drilling, new generation of PDC bits, friction-reducing tools, low-cost oil-based drilling fluid system, high-efficient washing fluid and elastic mud systems, integrated drilling engineering design, long lateral cementing, modified well facto~ drilling method and etc., was developed to ful）qll fast and optimized drilling for shale gas wells. The application of the technology series in about 251 wells of Fuling gas Jield, Chongqing City, southwestern China, showed positive results： mechanical rotating speed increased by 191%, drilling duration redueed by 53%, and quality passing percent 100%.
