Due to their robust learning and expression ability for complex features,the deep learning(DL)model plays a vital role in bearing fault diagnosis.However,since there are fewer labeled samples in fault diagnosis,the de...Due to their robust learning and expression ability for complex features,the deep learning(DL)model plays a vital role in bearing fault diagnosis.However,since there are fewer labeled samples in fault diagnosis,the depth of DL models in fault diagnosis is generally shallower than that of DL models in other fields,which limits the diagnostic performance.To solve this problem,a novel transfer residual Swin Transformer(RST)is proposed for rolling bearings in this paper.RST has 24 residual self-attention layers,which use the hierarchical design and the shifted window-based residual self-attention.Combined with transfer learning techniques,the transfer RST model uses pre-trained parameters from ImageNet.A new end-to-end method for fault diagnosis based on deep transfer RST is proposed.Firstly,wavelet transform transforms the vibration signal into a wavelet time-frequency diagram.The signal’s time-frequency domain representation can be represented simultaneously.Secondly,the wavelet time-frequency diagram is the input of the RST model to obtain the fault type.Finally,our method is verified on public and self-built datasets.Experimental results show the superior performance of our method by comparing it with a shallow neural network.展开更多
Rolling bearings are key components of the drivetrain in wind turbines,and their health is critical to wind turbine operation.In practical diagnosis tasks,the vibration signal is usually interspersed with many disturb...Rolling bearings are key components of the drivetrain in wind turbines,and their health is critical to wind turbine operation.In practical diagnosis tasks,the vibration signal is usually interspersed with many disturbing components,and the variation of operating conditions leads to unbalanced data distribution among different conditions.Although intelligent diagnosis methods based on deep learning have been intensively studied,it is still challenging to diagnose rolling bearing faults with small amounts of samples.To address the above issue,we introduce the deep residual joint transfer strategy method for the cross-condition fault diagnosis of rolling bearings.One-dimensional vibration signals are pre-processed by overlapping feature extraction techniques to fully extract fault characteristics.The deep residual network is trained in training tasks with sufficient samples,for fault pattern classification.Subsequently,three transfer strategies are used to explore the generalizability and adaptability of the pre-trained models to the data distribution in target tasks.Among them,the feature transferability between different tasks is explored by model transfer,and it is validated that minimizing data differences of tasks through a dual-stream adaptation structure helps to enhance generalization of the models to the target tasks.In the experiments of rolling bearing faults with unbalanced data conditions,localized faults of motor bearings and planet bearings are successfully identified,and good fault classification results are achieved,which provide guidance for the cross-condition fault diagnosis of rolling bearings with small amounts of training data.展开更多
In this study,an optimized long short-term memory(LSTM)network is proposed to predict the reliability and remaining useful life(RUL)of rolling bearings based on an improved whale-optimized algorithm(IWOA).The multi-do...In this study,an optimized long short-term memory(LSTM)network is proposed to predict the reliability and remaining useful life(RUL)of rolling bearings based on an improved whale-optimized algorithm(IWOA).The multi-domain features are extracted to construct the feature dataset because the single-domain features are difficult to characterize the performance degeneration of the rolling bearing.To provide covariates for reliability assessment,a kernel principal component analysis is used to reduce the dimensionality of the features.A Weibull distribution proportional hazard model(WPHM)is used for the reliability assessment of rolling bearing,and a beluga whale optimization(BWO)algorithm is combined with maximum likelihood estimation(MLE)to improve the estimation accuracy of the model parameters of the WPHM,which provides the data basis for predicting reliability.Considering the possible gradient explosion by training the rolling bearing lifetime data and the difficulties in selecting the key network parameters,an optimized LSTM network called the improved whale optimization algorithm-based long short-term memory(IWOA-LSTM)network is proposed.As IWOA better jumps out of the local optimization,the fitting and prediction accuracies of the network are correspondingly improved.The experimental results show that compared with the whale optimization algorithm-based long short-term memory(WOA-LSTM)network,the reliability prediction and RUL prediction accuracies of the rolling bearing are improved by the proposed IWOA-LSTM network.展开更多
Fault diagnosis technology has been widely applied and is an important part of ensuring the safe operation of mechanical equipment.In response to the problem of frequent faults in rolling bearings,this paper designs a...Fault diagnosis technology has been widely applied and is an important part of ensuring the safe operation of mechanical equipment.In response to the problem of frequent faults in rolling bearings,this paper designs a rolling bearing fault diagnosis method based on convolutional capsule network(CCN).More specifically,the original vibration signal is converted into a two-dimensional time–frequency image using continuous wavelet transform(CWT),and the feature extraction is performed on the two-dimensional time–frequency image using the convolution layer at the front end of the network,and the extracted features are input into the capsule network.The capsule network converts the extracted features into vector neurons,and the dynamic routing algorithm is used to achieve feature transfer and output the results of fault diagnosis.Two different datasets are used to compare with other traditional deep learning models to verify the fault diagnosis capability of the method.The results show that the CCN has good diagnostic capability under different working conditions,even in the presence of noise and insufficient samples,compared to other models.This method contributes to the safe and reliable operation of mechanical equipment and is suitable for other rotating scenarios.展开更多
In a wind turbine,the rolling bearing is the critical component.However,it has a high failure rate.Therefore,the failure analysis and fault diagnosis of wind power rolling bearings are very important to ensure the hig...In a wind turbine,the rolling bearing is the critical component.However,it has a high failure rate.Therefore,the failure analysis and fault diagnosis of wind power rolling bearings are very important to ensure the high reliability and safety of wind power equipment.In this study,the failure form and the corresponding reason for the failure are discussed firstly.Then,the natural frequency and the characteristic frequency are analyzed.The Empirical Mode Decomposition(EMD)algorithm is used to extract the characteristics of the vibration signal of the rolling bearing.Moreover,the eigenmode function is obtained and then filtered by the kurtosis criterion.Consequently,the relationship between the actual fault frequency spectrum and the theoretical fault frequency can be obtained.Then the fault analysis is performed.To enhance the accuracy of fault diagnosis,based on the previous feature extraction and the time-frequency domain feature extraction of the data after EMD decomposition processing,four different classifiers are added to diagnose and classify the fault status of rolling bearings and compare them with four different classifiers.展开更多
The existing engineering empirical life analysis models are not capable of considering the constitutive behavior of materials under contact loads;as a consequence,these methods may not be accurate to predict fatigue l...The existing engineering empirical life analysis models are not capable of considering the constitutive behavior of materials under contact loads;as a consequence,these methods may not be accurate to predict fatigue lives of roll-ing bearings.In addition,the contact stress of bearing in operation is cyclically pulsating,it also means that the bear-ing undergo non-symmetrical fatigue loadings.Since the mean stress has great effects on fatigue life,in this work,a novel fatigue life prediction model based on the modified SWT mean stress correction is proposed as a basis of which to estimate the fatigue life of rolling bearings,in which,takes sensitivity of materials and mean stress into account.A compensation factor is introduced to overcome the inaccurate predictions resulted from the Smith,Watson,and Topper(SWT)model that considers the mean stress effect and sensitivity while assuming the sensitivity coefficient of all materials to be 0.5.Moreover,the validation of the model is finalized by several practical experimental data and the comparison to the conventional SWT model.The results show the better performance of the proposed model,especially in the accuracy than the existing SWT model.This research will shed light on a new direction for predicting the fatigue life of rolling bearings.展开更多
The localized faults of rolling bearings can be diagnosed by its vibration impulsive signals.However,it is always a challenge to extract the impulsive feature under background noise and non-stationary conditions.This ...The localized faults of rolling bearings can be diagnosed by its vibration impulsive signals.However,it is always a challenge to extract the impulsive feature under background noise and non-stationary conditions.This paper investigates impulsive signals detection of a single-point defect rolling bearing and presents a novel data-driven detection approach based on dictionary learning.To overcome the effects harmonic and noise components,we propose an autoregressive-minimum entropy deconvolution model to separate harmonic and deconvolve the effect of the transmission path.To address the shortcomings of conventional sparse representation under the changeable operation environment,we propose an approach that combines K-clustering with singular value decomposition(K-SVD)and split-Bregman to extract impulsive components precisely.Via experiments on synthetic signals and real run-to-failure signals,the excellent performance for different impulsive signals detection verifies the effectiveness and robustness of the proposed approach.Meanwhile,a comparison with the state-of-the-art methods is illustrated,which shows that the proposed approach can provide more accurate detected impulsive signals.展开更多
Stochastic resonance can use noise to enhance weak signals,effectively reducing the effect of noise signals on feature extraction.In order to improve the early fault recognition rate of rolling bearings,and to overcom...Stochastic resonance can use noise to enhance weak signals,effectively reducing the effect of noise signals on feature extraction.In order to improve the early fault recognition rate of rolling bearings,and to overcome the shortcomings of lack of interaction in the selection of SR(Stochastic Resonance)method parameters and the lack of validation of the extracted features,an adaptive genetic random resonance early fault diagnosis method for rolling bearings was proposed.compared with the existing methods,the AGSR(Adaptive Genetic Stochastic Resonance)method uses genetic algorithms to optimize the system parameters,and further optimizes the parameters while considering the interaction between the parameters.This method can effectively extract the weak fault features of the bearing.In order to verify the effect of feature extraction,the feature signal extracted by AGSR method was input into the Fully connected neural network for fault diagnosis.the practicality of the algorithm is verified by simulation data and rolling bearing experimental data.the results show that the proposed method can effectively detect the early weak features of rolling bearings,and the fault diagnosis effect is better than the existing methods.展开更多
As the key component in aeroengine rotor systems,the health status of rolling bearings directly influences the reliability and safety of aeroengine rotor systems.In order to monitor rolling bearing conditions,a fusion...As the key component in aeroengine rotor systems,the health status of rolling bearings directly influences the reliability and safety of aeroengine rotor systems.In order to monitor rolling bearing conditions,a fusion fault diagnosis method,namely empirical mode decomposition(EMD)-Mahalanobis distance(E2MD)and improved wavelet threshold(IWT)(E2MD-IWT)for vibrational signals and acoustic emission(AE)signals is developed to improve the diagnostic accuracy of rolling bearings.The IWT method is proposed with a hard wavelet threshold and a soft wavelet threshold.Moreover,it is shown to be effective through numerical simulation.EMD is utilized to process the original AE signals for rolling bearings so as to generate a set of components called intrinsic modes functions(IMFs).The Mahalanobis distance(MD)approach is introduced in order to determine the smallest MD between the original AE signal and IMF components.Then,the IWT approach is employed to select the IMF components with the largest MD.It is demonstrated that the proposed E2MD-IWT method for vibrational and AE signals can improve rolling bearing fault diagnosis,beyond its ability to effectively eliminate noise signals.This study offers a promising approach to fault diagnosis for rolling bearings in aeroengines with regard to vibration signals and AE signals.展开更多
Rolling bearing is the key part of mechanical system.Accurate prediction of bearing life can reduce maintenance costs,improve availability,and prevent catastrophic consequences,aiming at solving the problem of the non...Rolling bearing is the key part of mechanical system.Accurate prediction of bearing life can reduce maintenance costs,improve availability,and prevent catastrophic consequences,aiming at solving the problem of the nonlinear,random and small sample problems faced by rolling bearings in actual operating conditions.In this work,the nonlinearWiener process with random effect and unbiased estimation of unknown parameters is used to predict the remaining useful life of rolling bearings.Firstly,random effects and nonlinear parameters are added to the traditional Wiener process,and a parameter unbiased estimation method is used to estimate the positional parameters of the constructed Wiener model.Finally,the model is validated using a common set of bearing datasets.Experimental results show that compared with the traditional maximum likelihood function estimation method,the parameter unbiased estimation method can effectively improve the accuracy and stability of the parameter estimation results.The model has a good fitting effect,which can accurately predict the remaining useful life of rolling bearing.展开更多
In the field of data-driven bearing fault diagnosis,convolutional neural network(CNN)has been widely researched and applied due to its superior feature extraction and classification ability.However,the convolutional o...In the field of data-driven bearing fault diagnosis,convolutional neural network(CNN)has been widely researched and applied due to its superior feature extraction and classification ability.However,the convolutional operation could only process a local neighborhood at a time and thus lack the ability of capturing long-range dependencies.Therefore,building an efficient learning method for long-range dependencies is crucial to comprehend and express signal features considering that the vibration signals obtained in a real industrial environment always have strong instability,periodicity,and temporal correlation.This paper introduces nonlocal mean to the CNN and presents a 1D nonlocal block(1D-NLB)to extract long-range dependencies.The 1D-NLB computes the response at a position as a weighted average value of the features at all positions.Based on it,we propose a nonlocal 1D convolutional neural network(NL-1DCNN)aiming at rolling bearing fault diagnosis.Furthermore,the 1D-NLB could be simply plugged into most existing deep learning architecture to improve their fault diagnosis ability.Under multiple noise conditions,the 1D-NLB improves the performance of the CNN on the wheelset bearing data set of high-speed train and the Case Western Reserve University bearing data set.The experiment results show that the NL-1DCNN exhibits superior results compared with six state-of-the-art fault diagnosis methods.展开更多
In this paper,we present an alternative technique for detecting changes in the operating conditions of rolling element bearings(REBs)that can lead to premature failure.The developed technique is based on measuring the...In this paper,we present an alternative technique for detecting changes in the operating conditions of rolling element bearings(REBs)that can lead to premature failure.The developed technique is based on measuring the kinematics of the bearing cage.The rotational motion of the cage is driven by traction forces generated in the contacts of the rolling elements with the races.It is known that the cage angular frequency relative to shaft angular frequency depends on the bearing load,the bearing speed,and the lubrication condition since these factors determine the lubricant film thickness and the associated traction forces.Since a large percentage of REB failures are due to misalignment or lubrication problems,any evidence of these conditions should be interpreted as an incipient fault.In this paper,a novel method for the measurement of the instantaneous angular speed(IAS)of the cage is developed.The method is evaluated in a deep groove ball bearing test rig equipped with a cage IAS sensor,as well as a custom acoustic emission(AE)transducer and a piezoelectric accelerometer.The IAS of the cage is analyzed under different bearing loads and shaft speeds,showing the dependence of the cage angular speed with the calculated lubricant film thickness.Typical bearing faulty operating conditions(mixed lubrication regime,lubricant depletion,and misalignment)are recreated.It is shown that the cage IAS is dependent on the lubrication regime and is sensitive to misalignment.The AE signal is also used to evaluate the lubrication regime.Experimental results suggest that the proposed technique can be used as a condition monitoring tool in industrial environments to detect abnormal REB conditions that may lead to premature failure.展开更多
Surface defects,including dents,spalls,and cracks,for rolling element bearings are the most common faults in rotating machinery.The accurate model for the time-varying excitation is the basis for the vibration mechani...Surface defects,including dents,spalls,and cracks,for rolling element bearings are the most common faults in rotating machinery.The accurate model for the time-varying excitation is the basis for the vibration mechanism analysis and fault feature extraction.However,in conventional investigations,this issue is not well and fully addressed from the perspective of theoretical analysis and physical derivation.In this study,an improved analytical model for time-varying displacement excitations(TVDEs)caused by surface defects is theoretically formulated.First and foremost,the physical mechanism for the effect of defect sizes on the physical process of rolling element-defect interaction is revealed.According to the physical interaction mechanism between the rolling element and different types of defects,the relationship between time-varying displacement pulse and defect sizes is further analytically derived.With the obtained time-varying displacement pulse,the dynamic model for the deep groove bearings considering the internal excitation caused by the surface defect is established.The nonlinear vibration responses and fault features induced by surface defects are analyzed using the proposed TVDE model.The results suggest that the presence of surface defects may result in the occurrence of the dual-impulse phenomenon,which can serve as indexes for surface-defect fault diagnosis.展开更多
Rotating machinery is important to industrial production. Any failure of rotating machinery, especially the failure of rolling bearings, can lead to equipment shutdown and even more serious incidents. Therefore, accur...Rotating machinery is important to industrial production. Any failure of rotating machinery, especially the failure of rolling bearings, can lead to equipment shutdown and even more serious incidents. Therefore, accurate residual life prediction plays a crucial role in guaranteeing machine operation safety and reliability and reducing maintenance cost. In order to increase the forecasting precision of the remaining useful life(RUL) of the rolling bearing, an advanced approach combining elastic net with long short-time memory network(LSTM) is proposed, and the new approach is referred to as E-LSTM. The E-LSTM algorithm consists of an elastic mesh and LSTM, taking temporal-spatial correlation into consideration to forecast the RUL through the LSTM. To solve the over-fitting problem of the LSTM neural network during the training process, the elastic net based regularization term is introduced to the LSTM structure.In this way, the change of the output can be well characterized to express the bearing degradation mode. Experimental results from the real-world data demonstrate that the proposed E-LSTM method can obtain higher stability and relevant values that are useful for the RUL forecasting of bearing. Furthermore, these results also indicate that E-LSTM can achieve better performance.展开更多
Working conditions of rolling bearings of wind turbine generators are complicated, and their vibration signals often show non-linear and non-stationary characteristics. In order to improve the efficiency of feature ex...Working conditions of rolling bearings of wind turbine generators are complicated, and their vibration signals often show non-linear and non-stationary characteristics. In order to improve the efficiency of feature extraction of wind turbine rolling bearings and to strengthen the feature information, a new structural element and an adaptive algorithm based on the peak energy are proposed,which are combined with spectral correlation analysis to form a fault diagnosis algorithm for wind turbine rolling bearings. The proposed method firstly addresses the problem of impulsive signal omissions that are prone to occur in the process of fault feature extraction of traditional structural elements and proposes a "W" structural element to capture more characteristic information. Then, the proposed method selects the scale of multi-scale mathematical morphology, aiming at the problem of multi-scale mathematical morphology scale selection and structural element expansion law. An adaptive algorithm based on peak energy is proposed to carry out morphological scale selection and structural element expansion by improving the computing efficiency and enhancing the feature extraction effect.Finally, the proposed method performs spectral correlation analysis in the frequency domain for an unknown signal of the extracted feature and identifies the fault based on the correlation coefficient. The method is verified by numerical examples using experimental rig bearing data and actual wind field acquisition data and compared with traditional triangular and flat structural elements. The experimental results show that the new structural elements can more effectively extract the pulses in the signal and reduce noise interference,and the fault-diagnosis algorithm can accurately identify the fault category and improve the reliability of the results.展开更多
Purpose-The purpose of this paper is to provide a fault diagnosis method for rolling bearings.Rolling bearings are widely used in industrial appliances,and their fault diagnosis is of great importance and has drawn mo...Purpose-The purpose of this paper is to provide a fault diagnosis method for rolling bearings.Rolling bearings are widely used in industrial appliances,and their fault diagnosis is of great importance and has drawn more and more attention.Based on the common failure mechanism of failure modes of rolling bearings,this paper proposes a novel compound data classification method based on the discrete wavelet transform and the support vector machine(SVM)and applies it in the fault diagnosis of rolling bearings.Design/methodology/approach-Vibration signal contains large quantity of information of bearing status and this paper uses various types of wavelet base functions to perform discrete wavelet transform of vibration and denoise.Feature vectors are constructed based on several time-domain indices of the denoised signal.SVM is then used to perform classification and fault diagnosis.Then the optimal wavelet base function is determined based on the diagnosis accuracy.Findings-Experiments of fault diagnosis of rolling bearings are carried out and wavelet functions in several wavelet families were tested.The results show that the SVM classifier with the db4 wavelet base function in the db wavelet family has the best fault diagnosis accuracy.Originality/value-This method provides a practical candidate for the fault diagnosis of rolling bearings in the industrial applications.展开更多
The bearing weak fault feature extraction is crucial to mechanical fault diagnosis and machine condition monitoring.Envelope analysis based on Hilbert transform has been widely used in bearing fault feature extraction...The bearing weak fault feature extraction is crucial to mechanical fault diagnosis and machine condition monitoring.Envelope analysis based on Hilbert transform has been widely used in bearing fault feature extraction. A generalization of the Hilbert transform, the fractional Hilbert transform is defined in the frequency domain, it is based upon the modification of spatial filter with a fractional parameter, and it can be used to construct a new kind of fractional analytic signal. By performing spectrum analysis on the fractional envelope signal, the fractional envelope spectrum can be obtained. When weak faults occur in a bearing, some of the characteristic frequencies will clearly appear in the fractional envelope spectrum. These characteristic frequencies can be used for bearing weak fault feature extraction.The effectiveness of the proposed method is verified through simulation signal and experiment data.展开更多
Skidding which occurs when rolling element entering into the loaded zone is prone to cause wear and incipient failure to the raceways and rolling elements. This paper presents a dynamic model to investigate the skiddi...Skidding which occurs when rolling element entering into the loaded zone is prone to cause wear and incipient failure to the raceways and rolling elements. This paper presents a dynamic model to investigate the skidding of a rolling element bearing under radial load when the rolling element is entering into the load zone. In this dynamic model, the effects of the contact forces, friction forces on the rolling element-race and rolling element-cage interfaces, gravity, and the centrifugal forces of rolling elements are taken into consideration. The Hertzian contact theory is applied to calculate the non-linear contact forces. The Coulomb friction law is used to calculate the friction forces. The differential equations of rotational motion of the rolling element with regard to its central axis and the central axis of the outer ring are established respectively. The dynamic equations are then solved by using a fourth-order Runge-Kutta algorithm. The skidding characteristics of rolling element at the entry into the loaded zone are exposed, and the effects of the operating parameters on skidding behavior are carefully investigated.展开更多
Rolling element-bearing diagnostics has been studied over the last thirty years, and envelope analysis is widely recognized as being the best approach for detection and diagnosis of rolling element bearing incipient f...Rolling element-bearing diagnostics has been studied over the last thirty years, and envelope analysis is widely recognized as being the best approach for detection and diagnosis of rolling element bearing incipient failure. But one of the on-going difficulties with envelope technique is to determine the best frequency band to envelop. Here, wavelet transform technique is introduced into envelope analysis to solve the problem by capturing bearing defects-sensory scales (i.e. frequency bands). A modulated Gaussian function is chosen to be the analytical wavelet because it coincides well with bearing defect-induced vibration signal patterns. Vibration signals measured from rat1way bearing tests were studied by the proposed method. Cases of bearings with single and multiple defects on inner and outer race under different testing conditions are presented. Experimental results showed that the proposed method allowed a more accu rate local description and separation of transient signal part, which were caused by impacts between defects and the mating surfaces in the bearing. The combination method provides an effective signal dedection technique for rolling element-bearing diagnostics.展开更多
The theory of failure of rolling contact bearings is based on fluctuating high level loading and material fatigue. This theory is unimodal, considering only the solid components of the bearing, and ignoring the liquid...The theory of failure of rolling contact bearings is based on fluctuating high level loading and material fatigue. This theory is unimodal, considering only the solid components of the bearing, and ignoring the liquid phase, which is the lubricant. Bearing life is rather dispersed, reaching a ratio of 20 between the extreme values. Since this theory was established, several exceptional phenomena were detected that could not be explained by it, such as: 1) Pitting damage beyond the contact path;2) Detrimental effect of a minute quantity of water in the lubricant on bearing life. 25 ppm of water in the lubricant brought about shorter bearing life by over than 30%. The bimodal failure theory considers both solid and liquid bearing components. The damaging process of the lubricant evolves from its cavitation. During this process vapor filled cavities are formed in low pressure zones. When these cavities reach high pressure zones they implode exothermally. These implosions cause local high pressure pulses reaching 30,000 at accompanied by a temperature rise of about 2000 degrees K [<a href="#ref1">1</a>]. This paper includes cavitation erosion test results on stainless steel samples by vibratory and water tunnel test rigs. Various methods of lubricant dehydration are presented and evaluated. The main conclusion from this analysis is the use of water-free lubricants, for long life of RC bearings and more uniform service life thereof.展开更多
基金supported in part by the National Natural Science Foundation of China(General Program)under Grants 62073193 and 61873333in part by the National Key Research and Development Project(General Program)under Grant 2020YFE0204900in part by the Key Research and Development Plan of Shandong Province(General Program)under Grant 2021CXGC010204.
文摘Due to their robust learning and expression ability for complex features,the deep learning(DL)model plays a vital role in bearing fault diagnosis.However,since there are fewer labeled samples in fault diagnosis,the depth of DL models in fault diagnosis is generally shallower than that of DL models in other fields,which limits the diagnostic performance.To solve this problem,a novel transfer residual Swin Transformer(RST)is proposed for rolling bearings in this paper.RST has 24 residual self-attention layers,which use the hierarchical design and the shifted window-based residual self-attention.Combined with transfer learning techniques,the transfer RST model uses pre-trained parameters from ImageNet.A new end-to-end method for fault diagnosis based on deep transfer RST is proposed.Firstly,wavelet transform transforms the vibration signal into a wavelet time-frequency diagram.The signal’s time-frequency domain representation can be represented simultaneously.Secondly,the wavelet time-frequency diagram is the input of the RST model to obtain the fault type.Finally,our method is verified on public and self-built datasets.Experimental results show the superior performance of our method by comparing it with a shallow neural network.
基金This work was supported by National Natural Science Foundation of China(52275080).The authors are grateful to the reviewers for their valuable comments and to Bei Wang for her help in polishing the English of this paper.
文摘Rolling bearings are key components of the drivetrain in wind turbines,and their health is critical to wind turbine operation.In practical diagnosis tasks,the vibration signal is usually interspersed with many disturbing components,and the variation of operating conditions leads to unbalanced data distribution among different conditions.Although intelligent diagnosis methods based on deep learning have been intensively studied,it is still challenging to diagnose rolling bearing faults with small amounts of samples.To address the above issue,we introduce the deep residual joint transfer strategy method for the cross-condition fault diagnosis of rolling bearings.One-dimensional vibration signals are pre-processed by overlapping feature extraction techniques to fully extract fault characteristics.The deep residual network is trained in training tasks with sufficient samples,for fault pattern classification.Subsequently,three transfer strategies are used to explore the generalizability and adaptability of the pre-trained models to the data distribution in target tasks.Among them,the feature transferability between different tasks is explored by model transfer,and it is validated that minimizing data differences of tasks through a dual-stream adaptation structure helps to enhance generalization of the models to the target tasks.In the experiments of rolling bearing faults with unbalanced data conditions,localized faults of motor bearings and planet bearings are successfully identified,and good fault classification results are achieved,which provide guidance for the cross-condition fault diagnosis of rolling bearings with small amounts of training data.
基金supported by the Department of Education of Liaoning Province under Grant JDL2020020the Transportation Science and Technology Project of Liaoning Province under Grant 202243.
文摘In this study,an optimized long short-term memory(LSTM)network is proposed to predict the reliability and remaining useful life(RUL)of rolling bearings based on an improved whale-optimized algorithm(IWOA).The multi-domain features are extracted to construct the feature dataset because the single-domain features are difficult to characterize the performance degeneration of the rolling bearing.To provide covariates for reliability assessment,a kernel principal component analysis is used to reduce the dimensionality of the features.A Weibull distribution proportional hazard model(WPHM)is used for the reliability assessment of rolling bearing,and a beluga whale optimization(BWO)algorithm is combined with maximum likelihood estimation(MLE)to improve the estimation accuracy of the model parameters of the WPHM,which provides the data basis for predicting reliability.Considering the possible gradient explosion by training the rolling bearing lifetime data and the difficulties in selecting the key network parameters,an optimized LSTM network called the improved whale optimization algorithm-based long short-term memory(IWOA-LSTM)network is proposed.As IWOA better jumps out of the local optimization,the fitting and prediction accuracies of the network are correspondingly improved.The experimental results show that compared with the whale optimization algorithm-based long short-term memory(WOA-LSTM)network,the reliability prediction and RUL prediction accuracies of the rolling bearing are improved by the proposed IWOA-LSTM network.
基金Science and Technology Planning Project of Inner Mongolia of China under contract number 2021GG0346.
文摘Fault diagnosis technology has been widely applied and is an important part of ensuring the safe operation of mechanical equipment.In response to the problem of frequent faults in rolling bearings,this paper designs a rolling bearing fault diagnosis method based on convolutional capsule network(CCN).More specifically,the original vibration signal is converted into a two-dimensional time–frequency image using continuous wavelet transform(CWT),and the feature extraction is performed on the two-dimensional time–frequency image using the convolution layer at the front end of the network,and the extracted features are input into the capsule network.The capsule network converts the extracted features into vector neurons,and the dynamic routing algorithm is used to achieve feature transfer and output the results of fault diagnosis.Two different datasets are used to compare with other traditional deep learning models to verify the fault diagnosis capability of the method.The results show that the CCN has good diagnostic capability under different working conditions,even in the presence of noise and insufficient samples,compared to other models.This method contributes to the safe and reliable operation of mechanical equipment and is suitable for other rotating scenarios.
基金the Guangdong Basic and Applied Basic Research Foundation(Grant No.2021A1515012070)the Sichuan Science and Technology Program(Grant Nos.2021YFS0336 and 2019YJ0712)+1 种基金the Fundamental Research Funds for the Central Universities(Grant No.ZYGX2019J035)the Sichuan Science and Technology Innovation Seedling Project Funding Project(Grant No.2020023)are gratefully acknowledged.
文摘In a wind turbine,the rolling bearing is the critical component.However,it has a high failure rate.Therefore,the failure analysis and fault diagnosis of wind power rolling bearings are very important to ensure the high reliability and safety of wind power equipment.In this study,the failure form and the corresponding reason for the failure are discussed firstly.Then,the natural frequency and the characteristic frequency are analyzed.The Empirical Mode Decomposition(EMD)algorithm is used to extract the characteristics of the vibration signal of the rolling bearing.Moreover,the eigenmode function is obtained and then filtered by the kurtosis criterion.Consequently,the relationship between the actual fault frequency spectrum and the theoretical fault frequency can be obtained.Then the fault analysis is performed.To enhance the accuracy of fault diagnosis,based on the previous feature extraction and the time-frequency domain feature extraction of the data after EMD decomposition processing,four different classifiers are added to diagnose and classify the fault status of rolling bearings and compare them with four different classifiers.
基金This study is financially supported by the National Natural Science Foundation of China(Grant No.51875089).
文摘The existing engineering empirical life analysis models are not capable of considering the constitutive behavior of materials under contact loads;as a consequence,these methods may not be accurate to predict fatigue lives of roll-ing bearings.In addition,the contact stress of bearing in operation is cyclically pulsating,it also means that the bear-ing undergo non-symmetrical fatigue loadings.Since the mean stress has great effects on fatigue life,in this work,a novel fatigue life prediction model based on the modified SWT mean stress correction is proposed as a basis of which to estimate the fatigue life of rolling bearings,in which,takes sensitivity of materials and mean stress into account.A compensation factor is introduced to overcome the inaccurate predictions resulted from the Smith,Watson,and Topper(SWT)model that considers the mean stress effect and sensitivity while assuming the sensitivity coefficient of all materials to be 0.5.Moreover,the validation of the model is finalized by several practical experimental data and the comparison to the conventional SWT model.The results show the better performance of the proposed model,especially in the accuracy than the existing SWT model.This research will shed light on a new direction for predicting the fatigue life of rolling bearings.
基金This work was supported by the National Natural Science Foundation of China(61773080,61633005)the Fundamental Research Funds for the Central Universities(2019CDYGZD001)Scientific Reserve Talent Programs of Chongqing University(cqu2018CDHB1B04).
文摘The localized faults of rolling bearings can be diagnosed by its vibration impulsive signals.However,it is always a challenge to extract the impulsive feature under background noise and non-stationary conditions.This paper investigates impulsive signals detection of a single-point defect rolling bearing and presents a novel data-driven detection approach based on dictionary learning.To overcome the effects harmonic and noise components,we propose an autoregressive-minimum entropy deconvolution model to separate harmonic and deconvolve the effect of the transmission path.To address the shortcomings of conventional sparse representation under the changeable operation environment,we propose an approach that combines K-clustering with singular value decomposition(K-SVD)and split-Bregman to extract impulsive components precisely.Via experiments on synthetic signals and real run-to-failure signals,the excellent performance for different impulsive signals detection verifies the effectiveness and robustness of the proposed approach.Meanwhile,a comparison with the state-of-the-art methods is illustrated,which shows that the proposed approach can provide more accurate detected impulsive signals.
基金The authors would like to acknowledge the financial support from the National Science Foundation of China(Grant Nos.51505234,51575283,51405241).
文摘Stochastic resonance can use noise to enhance weak signals,effectively reducing the effect of noise signals on feature extraction.In order to improve the early fault recognition rate of rolling bearings,and to overcome the shortcomings of lack of interaction in the selection of SR(Stochastic Resonance)method parameters and the lack of validation of the extracted features,an adaptive genetic random resonance early fault diagnosis method for rolling bearings was proposed.compared with the existing methods,the AGSR(Adaptive Genetic Stochastic Resonance)method uses genetic algorithms to optimize the system parameters,and further optimizes the parameters while considering the interaction between the parameters.This method can effectively extract the weak fault features of the bearing.In order to verify the effect of feature extraction,the feature signal extracted by AGSR method was input into the Fully connected neural network for fault diagnosis.the practicality of the algorithm is verified by simulation data and rolling bearing experimental data.the results show that the proposed method can effectively detect the early weak features of rolling bearings,and the fault diagnosis effect is better than the existing methods.
基金This paper is supported by the National Natural Science Foundation of China(Grant No.51875465)the Civil Aircraft Scientific Research Project.The authors would like to thank them.
文摘As the key component in aeroengine rotor systems,the health status of rolling bearings directly influences the reliability and safety of aeroengine rotor systems.In order to monitor rolling bearing conditions,a fusion fault diagnosis method,namely empirical mode decomposition(EMD)-Mahalanobis distance(E2MD)and improved wavelet threshold(IWT)(E2MD-IWT)for vibrational signals and acoustic emission(AE)signals is developed to improve the diagnostic accuracy of rolling bearings.The IWT method is proposed with a hard wavelet threshold and a soft wavelet threshold.Moreover,it is shown to be effective through numerical simulation.EMD is utilized to process the original AE signals for rolling bearings so as to generate a set of components called intrinsic modes functions(IMFs).The Mahalanobis distance(MD)approach is introduced in order to determine the smallest MD between the original AE signal and IMF components.Then,the IWT approach is employed to select the IMF components with the largest MD.It is demonstrated that the proposed E2MD-IWT method for vibrational and AE signals can improve rolling bearing fault diagnosis,beyond its ability to effectively eliminate noise signals.This study offers a promising approach to fault diagnosis for rolling bearings in aeroengines with regard to vibration signals and AE signals.
基金National Natural Science Foundation of China (51965052,51865045)Scientific Research Project of Higher Education Institutions of Inner Mongolia Autonomous Region (NJZY22114).
文摘Rolling bearing is the key part of mechanical system.Accurate prediction of bearing life can reduce maintenance costs,improve availability,and prevent catastrophic consequences,aiming at solving the problem of the nonlinear,random and small sample problems faced by rolling bearings in actual operating conditions.In this work,the nonlinearWiener process with random effect and unbiased estimation of unknown parameters is used to predict the remaining useful life of rolling bearings.Firstly,random effects and nonlinear parameters are added to the traditional Wiener process,and a parameter unbiased estimation method is used to estimate the positional parameters of the constructed Wiener model.Finally,the model is validated using a common set of bearing datasets.Experimental results show that compared with the traditional maximum likelihood function estimation method,the parameter unbiased estimation method can effectively improve the accuracy and stability of the parameter estimation results.The model has a good fitting effect,which can accurately predict the remaining useful life of rolling bearing.
基金supported by the State Key Laboratory of Traction Power,Southwest Jiaotong University (TPL2104)the National Natural Science Foundation of China (61833002).
文摘In the field of data-driven bearing fault diagnosis,convolutional neural network(CNN)has been widely researched and applied due to its superior feature extraction and classification ability.However,the convolutional operation could only process a local neighborhood at a time and thus lack the ability of capturing long-range dependencies.Therefore,building an efficient learning method for long-range dependencies is crucial to comprehend and express signal features considering that the vibration signals obtained in a real industrial environment always have strong instability,periodicity,and temporal correlation.This paper introduces nonlocal mean to the CNN and presents a 1D nonlocal block(1D-NLB)to extract long-range dependencies.The 1D-NLB computes the response at a position as a weighted average value of the features at all positions.Based on it,we propose a nonlocal 1D convolutional neural network(NL-1DCNN)aiming at rolling bearing fault diagnosis.Furthermore,the 1D-NLB could be simply plugged into most existing deep learning architecture to improve their fault diagnosis ability.Under multiple noise conditions,the 1D-NLB improves the performance of the CNN on the wheelset bearing data set of high-speed train and the Case Western Reserve University bearing data set.The experiment results show that the NL-1DCNN exhibits superior results compared with six state-of-the-art fault diagnosis methods.
文摘In this paper,we present an alternative technique for detecting changes in the operating conditions of rolling element bearings(REBs)that can lead to premature failure.The developed technique is based on measuring the kinematics of the bearing cage.The rotational motion of the cage is driven by traction forces generated in the contacts of the rolling elements with the races.It is known that the cage angular frequency relative to shaft angular frequency depends on the bearing load,the bearing speed,and the lubrication condition since these factors determine the lubricant film thickness and the associated traction forces.Since a large percentage of REB failures are due to misalignment or lubrication problems,any evidence of these conditions should be interpreted as an incipient fault.In this paper,a novel method for the measurement of the instantaneous angular speed(IAS)of the cage is developed.The method is evaluated in a deep groove ball bearing test rig equipped with a cage IAS sensor,as well as a custom acoustic emission(AE)transducer and a piezoelectric accelerometer.The IAS of the cage is analyzed under different bearing loads and shaft speeds,showing the dependence of the cage angular speed with the calculated lubricant film thickness.Typical bearing faulty operating conditions(mixed lubrication regime,lubricant depletion,and misalignment)are recreated.It is shown that the cage IAS is dependent on the lubrication regime and is sensitive to misalignment.The AE signal is also used to evaluate the lubrication regime.Experimental results suggest that the proposed technique can be used as a condition monitoring tool in industrial environments to detect abnormal REB conditions that may lead to premature failure.
基金This work is sponsored by the National Natural Science Foundation of China(Nos.52105117&52105118).
文摘Surface defects,including dents,spalls,and cracks,for rolling element bearings are the most common faults in rotating machinery.The accurate model for the time-varying excitation is the basis for the vibration mechanism analysis and fault feature extraction.However,in conventional investigations,this issue is not well and fully addressed from the perspective of theoretical analysis and physical derivation.In this study,an improved analytical model for time-varying displacement excitations(TVDEs)caused by surface defects is theoretically formulated.First and foremost,the physical mechanism for the effect of defect sizes on the physical process of rolling element-defect interaction is revealed.According to the physical interaction mechanism between the rolling element and different types of defects,the relationship between time-varying displacement pulse and defect sizes is further analytically derived.With the obtained time-varying displacement pulse,the dynamic model for the deep groove bearings considering the internal excitation caused by the surface defect is established.The nonlinear vibration responses and fault features induced by surface defects are analyzed using the proposed TVDE model.The results suggest that the presence of surface defects may result in the occurrence of the dual-impulse phenomenon,which can serve as indexes for surface-defect fault diagnosis.
基金by National Natural Science Foundation of China(No.61972443)National Key Research and Development Plan Program of China(No.2019YFE0105300)+1 种基金Hunan Provincial Hu-Xiang Young Talents Project of China(No.2018RS3095)Hunan Provincial Natural Science Foundation of China(No.2020JJ5199).
文摘Rotating machinery is important to industrial production. Any failure of rotating machinery, especially the failure of rolling bearings, can lead to equipment shutdown and even more serious incidents. Therefore, accurate residual life prediction plays a crucial role in guaranteeing machine operation safety and reliability and reducing maintenance cost. In order to increase the forecasting precision of the remaining useful life(RUL) of the rolling bearing, an advanced approach combining elastic net with long short-time memory network(LSTM) is proposed, and the new approach is referred to as E-LSTM. The E-LSTM algorithm consists of an elastic mesh and LSTM, taking temporal-spatial correlation into consideration to forecast the RUL through the LSTM. To solve the over-fitting problem of the LSTM neural network during the training process, the elastic net based regularization term is introduced to the LSTM structure.In this way, the change of the output can be well characterized to express the bearing degradation mode. Experimental results from the real-world data demonstrate that the proposed E-LSTM method can obtain higher stability and relevant values that are useful for the RUL forecasting of bearing. Furthermore, these results also indicate that E-LSTM can achieve better performance.
基金supported by National Natural Science Foundation of China (No. 61763037)Inner Mongolia Autonomous Region Natural Science Foundation of China(No. 2019LH06007)Science and Technology Plan Project of Inner Mongolia (No. 2019,2020GG028)。
文摘Working conditions of rolling bearings of wind turbine generators are complicated, and their vibration signals often show non-linear and non-stationary characteristics. In order to improve the efficiency of feature extraction of wind turbine rolling bearings and to strengthen the feature information, a new structural element and an adaptive algorithm based on the peak energy are proposed,which are combined with spectral correlation analysis to form a fault diagnosis algorithm for wind turbine rolling bearings. The proposed method firstly addresses the problem of impulsive signal omissions that are prone to occur in the process of fault feature extraction of traditional structural elements and proposes a "W" structural element to capture more characteristic information. Then, the proposed method selects the scale of multi-scale mathematical morphology, aiming at the problem of multi-scale mathematical morphology scale selection and structural element expansion law. An adaptive algorithm based on peak energy is proposed to carry out morphological scale selection and structural element expansion by improving the computing efficiency and enhancing the feature extraction effect.Finally, the proposed method performs spectral correlation analysis in the frequency domain for an unknown signal of the extracted feature and identifies the fault based on the correlation coefficient. The method is verified by numerical examples using experimental rig bearing data and actual wind field acquisition data and compared with traditional triangular and flat structural elements. The experimental results show that the new structural elements can more effectively extract the pulses in the signal and reduce noise interference,and the fault-diagnosis algorithm can accurately identify the fault category and improve the reliability of the results.
文摘Purpose-The purpose of this paper is to provide a fault diagnosis method for rolling bearings.Rolling bearings are widely used in industrial appliances,and their fault diagnosis is of great importance and has drawn more and more attention.Based on the common failure mechanism of failure modes of rolling bearings,this paper proposes a novel compound data classification method based on the discrete wavelet transform and the support vector machine(SVM)and applies it in the fault diagnosis of rolling bearings.Design/methodology/approach-Vibration signal contains large quantity of information of bearing status and this paper uses various types of wavelet base functions to perform discrete wavelet transform of vibration and denoise.Feature vectors are constructed based on several time-domain indices of the denoised signal.SVM is then used to perform classification and fault diagnosis.Then the optimal wavelet base function is determined based on the diagnosis accuracy.Findings-Experiments of fault diagnosis of rolling bearings are carried out and wavelet functions in several wavelet families were tested.The results show that the SVM classifier with the db4 wavelet base function in the db wavelet family has the best fault diagnosis accuracy.Originality/value-This method provides a practical candidate for the fault diagnosis of rolling bearings in the industrial applications.
基金supported by National Natural Science Foundation of China(61074161,61273103,61374061)Nantong Science and Technology Plan Project(MS22016051)
文摘The bearing weak fault feature extraction is crucial to mechanical fault diagnosis and machine condition monitoring.Envelope analysis based on Hilbert transform has been widely used in bearing fault feature extraction. A generalization of the Hilbert transform, the fractional Hilbert transform is defined in the frequency domain, it is based upon the modification of spatial filter with a fractional parameter, and it can be used to construct a new kind of fractional analytic signal. By performing spectrum analysis on the fractional envelope signal, the fractional envelope spectrum can be obtained. When weak faults occur in a bearing, some of the characteristic frequencies will clearly appear in the fractional envelope spectrum. These characteristic frequencies can be used for bearing weak fault feature extraction.The effectiveness of the proposed method is verified through simulation signal and experiment data.
基金Sponsored by the National Natural Science Key Foundation of China(Grant No.51035008)the Twelfth Five-Year Plan Period Program(Grant No.2011BAF09B01)
文摘Skidding which occurs when rolling element entering into the loaded zone is prone to cause wear and incipient failure to the raceways and rolling elements. This paper presents a dynamic model to investigate the skidding of a rolling element bearing under radial load when the rolling element is entering into the load zone. In this dynamic model, the effects of the contact forces, friction forces on the rolling element-race and rolling element-cage interfaces, gravity, and the centrifugal forces of rolling elements are taken into consideration. The Hertzian contact theory is applied to calculate the non-linear contact forces. The Coulomb friction law is used to calculate the friction forces. The differential equations of rotational motion of the rolling element with regard to its central axis and the central axis of the outer ring are established respectively. The dynamic equations are then solved by using a fourth-order Runge-Kutta algorithm. The skidding characteristics of rolling element at the entry into the loaded zone are exposed, and the effects of the operating parameters on skidding behavior are carefully investigated.
文摘Rolling element-bearing diagnostics has been studied over the last thirty years, and envelope analysis is widely recognized as being the best approach for detection and diagnosis of rolling element bearing incipient failure. But one of the on-going difficulties with envelope technique is to determine the best frequency band to envelop. Here, wavelet transform technique is introduced into envelope analysis to solve the problem by capturing bearing defects-sensory scales (i.e. frequency bands). A modulated Gaussian function is chosen to be the analytical wavelet because it coincides well with bearing defect-induced vibration signal patterns. Vibration signals measured from rat1way bearing tests were studied by the proposed method. Cases of bearings with single and multiple defects on inner and outer race under different testing conditions are presented. Experimental results showed that the proposed method allowed a more accu rate local description and separation of transient signal part, which were caused by impacts between defects and the mating surfaces in the bearing. The combination method provides an effective signal dedection technique for rolling element-bearing diagnostics.
文摘The theory of failure of rolling contact bearings is based on fluctuating high level loading and material fatigue. This theory is unimodal, considering only the solid components of the bearing, and ignoring the liquid phase, which is the lubricant. Bearing life is rather dispersed, reaching a ratio of 20 between the extreme values. Since this theory was established, several exceptional phenomena were detected that could not be explained by it, such as: 1) Pitting damage beyond the contact path;2) Detrimental effect of a minute quantity of water in the lubricant on bearing life. 25 ppm of water in the lubricant brought about shorter bearing life by over than 30%. The bimodal failure theory considers both solid and liquid bearing components. The damaging process of the lubricant evolves from its cavitation. During this process vapor filled cavities are formed in low pressure zones. When these cavities reach high pressure zones they implode exothermally. These implosions cause local high pressure pulses reaching 30,000 at accompanied by a temperature rise of about 2000 degrees K [<a href="#ref1">1</a>]. This paper includes cavitation erosion test results on stainless steel samples by vibratory and water tunnel test rigs. Various methods of lubricant dehydration are presented and evaluated. The main conclusion from this analysis is the use of water-free lubricants, for long life of RC bearings and more uniform service life thereof.
