An innovative green process of producing ε-caprolactam was proposed by integrating ammoximation and Beckmann rearrangement effectively. As a first part of the new process, TS-1 molecular sieve-catalyzed synthesis of ...An innovative green process of producing ε-caprolactam was proposed by integrating ammoximation and Beckmann rearrangement effectively. As a first part of the new process, TS-1 molecular sieve-catalyzed synthesis of cyclohexanone oxime from cyclohexanone, ammonia and hydrogen peroxide was carried out in a batch plant. Cyclohexane was used as the solvent in the three-phase reaction system. The influences of essential process parameters on ammoximation were investigated. Under the reaction conditions as catalyst content of 2.5% (by mass); H 2 O 2 /yclohexanone molar ratio of 1.10; NH 3 /cyclohexanone molar ratio of 2.20; reaction temperature of 343 K; reaction time of 5 h, high conversion of cyclohexanone and selectivity to oxime (both>99%) were obtained. Thus, the three-phase ammoximation process showed equal catalytic activity as TS-1 but much more convenient and simpler for the separation of catalyst in comparison to the industrial two-phase system with t-butanol used as solvent.展开更多
Mesoporous titanium silicalite-1(TS-1)was hydrothermally synthesized with the addition of triethanolamine(TEA)in the conventional process, and used in the cyclohexanone ammoximation in a continuous slurry reactor. The...Mesoporous titanium silicalite-1(TS-1)was hydrothermally synthesized with the addition of triethanolamine(TEA)in the conventional process, and used in the cyclohexanone ammoximation in a continuous slurry reactor. The as-prepared TS-1 was characterized with X-ray diffraction(XRD), scanning electron microcopy(SEM), N_2 adsorption-desorption, Fourier transform infrared(FT-IR)spectroscopy, UV-Visible(UV-Vis)diffuse reflectance spectra and UV Raman spectroscopy. The results indicated that the addition of TEA resulted in the formation of mesopores and the slight increase of framework titanium in TS-1. TS-1 synthesized with the addition of TEA exhibited a higher stability in the cyclohexanone ammoximation than that without the addition of TEA, attributing to the increase of mesopore volumes and the slight increase of the framework titanium in TS-1. However, when the addition of TEA was up to TEA/SiO_2 ratio of 0.24, the crystallinity and framework titanium of TS-1 decreased markedly, and the average crystal sizes of TS-1 increased, with the catalyst stability becoming poor.展开更多
Small-crystal TS-1 was synthesized via a seed-induced approach using ammonia as the alkali source and tetrapropylammonium bromide as an auxiliary structure-directing agent. The TS-1 samples were characterized using X-...Small-crystal TS-1 was synthesized via a seed-induced approach using ammonia as the alkali source and tetrapropylammonium bromide as an auxiliary structure-directing agent. The TS-1 samples were characterized using X-ray diffraction, N2 adsorption-desorption, Fourier-transform infrared spectroscopy, inductively coupled plasma atomic emission spectroscopy, scanning electron microscopy, and ultraviolet-visible spectroscopy. The use of the colloidal seed reduced the crystal size, and an appropriate amount of silicalite-1 seed assisted Ti incorporation into the TS-1 framework. This method reduces the cost of TS- 1 synthesis because a significantly smaller amount of tetrapropylammonium hydroxide is used. The catalytic performance of the synthesized small-crystal TS-1 samples in cyclohexanone ammoximation was better than that of bulk TS-1 as a result of improved diffusion and a larger number of active tetrahedral Ti centers.展开更多
A novel composite material of TS-1@SBA-16 was synthesized by enwrapping TS-1 zeolite crystals with mesoporous SBA-16 silica. This composite was used as catalyst support for loading Pt-SnOx in the propane dehydr genati...A novel composite material of TS-1@SBA-16 was synthesized by enwrapping TS-1 zeolite crystals with mesoporous SBA-16 silica. This composite was used as catalyst support for loading Pt-SnOx in the propane dehydr genation(PDH) reaction. Catalysts were characterized by means ofN2 adsorption-desorption, XRD, SEM, TEM, XPS, UV-Vis, and Raman spectroscopy. The effect of different contents of TS-1 on PDH was investigated, and the optimal amount of TS-1 was determined to be 10%. The catalyst with TS-1 content of 10% showed the highest PDH activity and the initial conversion of propane over it can achieve 54.5%, higher than those over TS-1 or SB A-16-supported ones. The superior catalytic performance of Pt-SnOx/TS-1 @SBA-16 is related to the synergistic effect of the excellent mass transfer performance through the hierarchical porous structure, suitable acid acidity and electronic effect of Ti species.展开更多
以无助剂的二氧化硅溶胶为胶液,通过离心喷雾干燥制备球径可控的微米钛硅分子筛催化剂(TS-1)微球。考察了成型过程中进料速度、喷雾成型温度等工艺参数对分子筛成球、球径以及球形度的影响,并初步探讨了成球机制。结果表明,成型温度为17...以无助剂的二氧化硅溶胶为胶液,通过离心喷雾干燥制备球径可控的微米钛硅分子筛催化剂(TS-1)微球。考察了成型过程中进料速度、喷雾成型温度等工艺参数对分子筛成球、球径以及球形度的影响,并初步探讨了成球机制。结果表明,成型温度为170℃、进料速度为8 m L/min时可制备出球形度良好、球径集中分布于55μm的钛硅分子筛微球。将其用于环己酮氨肟化反应中,在环己酮空速为12 h-1催化反应中,寿命为28 h(转化率>90%)。优异的催化性能归因于分子筛微球高的比表面积、丰富的孔结构以及微球中含硅非活性成分抑制了钛硅分子筛骨架钛流失。展开更多
基金Supported by the National Natural Science Foundation of China and Sinopec (20736009)
文摘An innovative green process of producing ε-caprolactam was proposed by integrating ammoximation and Beckmann rearrangement effectively. As a first part of the new process, TS-1 molecular sieve-catalyzed synthesis of cyclohexanone oxime from cyclohexanone, ammonia and hydrogen peroxide was carried out in a batch plant. Cyclohexane was used as the solvent in the three-phase reaction system. The influences of essential process parameters on ammoximation were investigated. Under the reaction conditions as catalyst content of 2.5% (by mass); H 2 O 2 /yclohexanone molar ratio of 1.10; NH 3 /cyclohexanone molar ratio of 2.20; reaction temperature of 343 K; reaction time of 5 h, high conversion of cyclohexanone and selectivity to oxime (both>99%) were obtained. Thus, the three-phase ammoximation process showed equal catalytic activity as TS-1 but much more convenient and simpler for the separation of catalyst in comparison to the industrial two-phase system with t-butanol used as solvent.
基金Supported by the National Natural Science Foundation of China(No.21276183)
文摘Mesoporous titanium silicalite-1(TS-1)was hydrothermally synthesized with the addition of triethanolamine(TEA)in the conventional process, and used in the cyclohexanone ammoximation in a continuous slurry reactor. The as-prepared TS-1 was characterized with X-ray diffraction(XRD), scanning electron microcopy(SEM), N_2 adsorption-desorption, Fourier transform infrared(FT-IR)spectroscopy, UV-Visible(UV-Vis)diffuse reflectance spectra and UV Raman spectroscopy. The results indicated that the addition of TEA resulted in the formation of mesopores and the slight increase of framework titanium in TS-1. TS-1 synthesized with the addition of TEA exhibited a higher stability in the cyclohexanone ammoximation than that without the addition of TEA, attributing to the increase of mesopore volumes and the slight increase of the framework titanium in TS-1. However, when the addition of TEA was up to TEA/SiO_2 ratio of 0.24, the crystallinity and framework titanium of TS-1 decreased markedly, and the average crystal sizes of TS-1 increased, with the catalyst stability becoming poor.
基金supported by the National Natural Science Foundation of China(21403070 and 21373088)Innovation Program of Shanghai Municipal Education Commission(13zz038)+2 种基金Key Project of the Shanghai Committee of Science and Technology(12JC1403600)National Key Technology R&D Program(2012BAE05B02)Shanghai Leading Academic Discipline Project(B409)~~
文摘Small-crystal TS-1 was synthesized via a seed-induced approach using ammonia as the alkali source and tetrapropylammonium bromide as an auxiliary structure-directing agent. The TS-1 samples were characterized using X-ray diffraction, N2 adsorption-desorption, Fourier-transform infrared spectroscopy, inductively coupled plasma atomic emission spectroscopy, scanning electron microscopy, and ultraviolet-visible spectroscopy. The use of the colloidal seed reduced the crystal size, and an appropriate amount of silicalite-1 seed assisted Ti incorporation into the TS-1 framework. This method reduces the cost of TS- 1 synthesis because a significantly smaller amount of tetrapropylammonium hydroxide is used. The catalytic performance of the synthesized small-crystal TS-1 samples in cyclohexanone ammoximation was better than that of bulk TS-1 as a result of improved diffusion and a larger number of active tetrahedral Ti centers.
基金Supported by the National Natural Science Foundation of China(Nos.21845201,21761162016,21603148).
文摘A novel composite material of TS-1@SBA-16 was synthesized by enwrapping TS-1 zeolite crystals with mesoporous SBA-16 silica. This composite was used as catalyst support for loading Pt-SnOx in the propane dehydr genation(PDH) reaction. Catalysts were characterized by means ofN2 adsorption-desorption, XRD, SEM, TEM, XPS, UV-Vis, and Raman spectroscopy. The effect of different contents of TS-1 on PDH was investigated, and the optimal amount of TS-1 was determined to be 10%. The catalyst with TS-1 content of 10% showed the highest PDH activity and the initial conversion of propane over it can achieve 54.5%, higher than those over TS-1 or SB A-16-supported ones. The superior catalytic performance of Pt-SnOx/TS-1 @SBA-16 is related to the synergistic effect of the excellent mass transfer performance through the hierarchical porous structure, suitable acid acidity and electronic effect of Ti species.
文摘以无助剂的二氧化硅溶胶为胶液,通过离心喷雾干燥制备球径可控的微米钛硅分子筛催化剂(TS-1)微球。考察了成型过程中进料速度、喷雾成型温度等工艺参数对分子筛成球、球径以及球形度的影响,并初步探讨了成球机制。结果表明,成型温度为170℃、进料速度为8 m L/min时可制备出球形度良好、球径集中分布于55μm的钛硅分子筛微球。将其用于环己酮氨肟化反应中,在环己酮空速为12 h-1催化反应中,寿命为28 h(转化率>90%)。优异的催化性能归因于分子筛微球高的比表面积、丰富的孔结构以及微球中含硅非活性成分抑制了钛硅分子筛骨架钛流失。
