Thermal insulation materials play an increasingly important role in protecting mechanical parts functioning at high temperatures.In this study,a new porous high-entropy(La_(1/6)Ce_(1/6)Pr_(1/6)Sm_(1/6)Eu_(1/6)Gd_(1/6)...Thermal insulation materials play an increasingly important role in protecting mechanical parts functioning at high temperatures.In this study,a new porous high-entropy(La_(1/6)Ce_(1/6)Pr_(1/6)Sm_(1/6)Eu_(1/6)Gd_(1/6))PO_(4)(HE(6RE_(1/6))PO_(4))ceramics was prepared by combining the high-entropy method with the pore-forming agent method and the effect of different starch contents(0–60vol%)on this ceramic properties was systematically investigated.The results show that the porous HE(6RE_(1/6))PO_(4)ceramics with 60vol%starch exhibit the lowest thermal conductivity of 0.061 W·m^(-1)·K^(-1)at room temperature and good pore structure stability with a linear shrinkage of approximately1.67%.Moreover,the effect of large regular spherical pores(>10μm)on its thermal insulation performance was discussed,and an optimal thermal conductivity prediction model was screened.The superior properties of the prepared porous HE(6RE_(1/6))PO_(4)ceramics allow them to be promising insulation materials in the future.展开更多
A new approach in combination of the effective medium theory with the equivalent unit in numerical simulation was developed to study the effective thermal conductivity of porous ceramics. The finite element method was...A new approach in combination of the effective medium theory with the equivalent unit in numerical simulation was developed to study the effective thermal conductivity of porous ceramics. The finite element method was used to simulate the heat transfer process which enables to acquire accurate results through highly complicated modeling and intensive computation. An alternative approach to mesh the material into small cells was also presented. The effective medium theory accounts for the effective thermal conductivity of cells while the equivalent unit is subsequently applied in numerical simulation to analyze the effective thermal conductivity of the porous ceramics. A new expression for the effective thermal conductivity, allowing for some structure factors such as volume fraction of pores and thermal conductivity, was put forward, and the results of its application was proved to be close to those of the mathematical simulation.展开更多
In order to develop the applications of ore tailings, the glass ceramics were prepared by using a conventional melting-quenching-sintering process. The phase component, microstructures, magnetic properties and thermal...In order to develop the applications of ore tailings, the glass ceramics were prepared by using a conventional melting-quenching-sintering process. The phase component, microstructures, magnetic properties and thermal conductivities of the prepared glass ceramics were investigated by using X-ray diffractometer, scanning electron microscopy, vibrating sample magnetometer and thermophysical properties tester, respectively. The results show that orthorhombic olivine-type phase and triclinic sunstone-type phase formed when the glass was annealed at 700 oC, the concentration of olivine-type and sunstone-type phases decreased, the spinel-type cubic phase occurred and the amount increased when the annealing temperatures increased. The magnetic properties from the cubic spinel ferrites were detected in the glass ceramics, and the related saturation magnetization increased with the annealing temperature increasing. The porous glass ceramics with magnetic property showed much lower thermal conductivity, compared with the non-magnetic porous glass-ceramic and the dense glass-ceramics.展开更多
The local thermal conductivity of polycrystalline aluminum nitride （A1N） ceramics is measured and imaged by using a scanning thermal microscope （SThM） and complementary scanning electron microscope （SEM） based t...The local thermal conductivity of polycrystalline aluminum nitride （A1N） ceramics is measured and imaged by using a scanning thermal microscope （SThM） and complementary scanning electron microscope （SEM） based techniques at room temperature. The quantitative thermal conductivity for the A1N sample is gained by using a SThM with a spatial resolution of sub-micrometer scale through using the 3w method. A thermal conductivity of 308 W/m-K within grains corresponding to that of high-purity single crystal A1N is obtained. The slight differences in thermal conduction between the adjacent grains are found to result from crystallographic misorientations, as demonstrated in the electron backscattered diffraction. A much lower thermal conductivity at the grain boundary is due to impurities and defects enriched in these sites, as indicated by energy dispersive X-ray spectroscopy.展开更多
The sintering technology of the AlN ceramics power were discussed. It is discussed that the compound sintering aids is consistent with the enhancement of the the thermal conductivity of AlN ceramics, and sintering tec...The sintering technology of the AlN ceramics power were discussed. It is discussed that the compound sintering aids is consistent with the enhancement of the the thermal conductivity of AlN ceramics, and sintering technics is helped to the improvement of density. It is analyzed how to sinter machinable AlN ceramics with high thermal conductivity. And the microstructure of compound ceramics based on AlN was studied.展开更多
Polymer-derived ceramic(PDC) thin films are promising wear-resistant coatings for protecting metals and carbon-carbon composites from corrosion and oxidation.However,the high pyrolysis temperature hinders the applicat...Polymer-derived ceramic(PDC) thin films are promising wear-resistant coatings for protecting metals and carbon-carbon composites from corrosion and oxidation.However,the high pyrolysis temperature hinders the applications on substrate materials with low melting points.We report a new synthesis route for PDC coatings using initiated chemical vapor deposited poly(1,3,5-trivinyl-1,3,5-trimethylcyclotrisiloxane)(pV_3D_3) as the precurs or.We investigated the changes in siloxane moieties and the network topology,and proposed a three-stage mechanism for the thermal annealing process.The rise of the connectivity number for the structures obtained at increased annealing temperatures was found with strong correlation to the enhanced mechanical properties and thermal conductivity.Our PDC films obtained via annealing at 850℃ exhibit at least 14.6% higher hardness than prior reports for PDCs synthesized below 1100℃.Furthermore,thermal conductivity up to 1.02 W(mK)^(-1) was achieved at the annealing temperature as low as 700℃,which is on the same order of magnitude as PDCs obtained above 1100℃.Using minimum thermal conductivity models,we found that the thermal transport is dominated by diffusons in the films below the percolation of rigidity,while ultra-short mean-free path phonons contribute to the thermal conductivity of the films above the percolation threshold.The findings of this work provide new insights for the development of wear-resistant and thermally conductive PDC thin films for durable protection coatings.展开更多
AlN ceramics were prepared by plasma activation sintering(PAS)with compound additives yttrium acetylacetonate(Y(acac)_(3))and melamine(C_(3)H_(6)N_(6)).The effects of compound additives on the microstructure,density,a...AlN ceramics were prepared by plasma activation sintering(PAS)with compound additives yttrium acetylacetonate(Y(acac)_(3))and melamine(C_(3)H_(6)N_(6)).The effects of compound additives on the microstructure,density,and thermal properties of Al N ceramic were studied.Y(acac)3and C_(3)H_(6)N_(6)can form Y_(2)O_(3),residual organic carbon and reducing gas during the heating process,which improves the Al N sintering performance at a temperature of 1700℃and the bulk thermal conductivity.When the content of Y(acac)_(3)is 10 wt%and C_(3)H_(6)N_(6)is 3 wt%,the thermal conductivity of Al N ceramics is 105.6 W/(m·K),which is much higher than that of Al N ceramics with Y_(2)O_(3)under the same sintering conditions.This work provides theoretical reference for the preparation of high-performance Al N ceramic.展开更多
High calcium-fly ash(HCFA)collected from the Mae Moh electricity generating plant in Thailand was utilized as a raw material for ceramic production.The main compositions of HCFA characterized by X-ray fluorescence mai...High calcium-fly ash(HCFA)collected from the Mae Moh electricity generating plant in Thailand was utilized as a raw material for ceramic production.The main compositions of HCFA characterized by X-ray fluorescence mainly consisted of 28.55wt%SiO_(2),16.06wt%Al_(2)O_(3),23.40wt%CaO,and 17.03wt%Fe_(2)O_(3).Due to high proportion of calcareous and ferruginous contents,HCFA was used for replacing the potash feldspar in amounts of 10wt%-40wt%.The influence of substituting high-calcium fly ash(0-40wt%)and sintering temperatures(1000-1200℃)on physical,mechanical,and thermal properties of ceramic-based materials was investigated.The results showed that the in-corporation of HCFA in appropriate amounts could enhance the densification and the strength as well as reduce the thermal conductivity of ceramic samples.High proportion of calcareous and ferruginous constituents in fly ash promoted the vitrification behavior of ceramic samples.As a result,the densification was enhanced by liquid phase formation at optimum fly ash content and sintering temperature.In addition,these components also facilitated a more abundant mullite formation and consequently improved flexural strength of the ceramic samples.The op-timum ceramic properties were achieved with adding fly ash content between 10wt%-30wt%sintered at 1150-1200℃.At 1200℃,the max-imum flexural strength of ceramic-FA samples with adding fly ash 10wt%-30wt%(PSW-FA(10)-(30))was obtained in the range of 92.25-94.71 MPa when the water absorption reached almost zero(0.03%).In terms of thermal insulation materials,the increase in fly ash addi-tion had a positively effect on the thermal conductivity,due to the higher levels of porosity created by gas evolving from the inorganic decom-position reactions inside the ceramic-FA samples.The addition of 20wt%-40wt%high-calcium fly ash in ceramic samples sintered at 1150℃reduced the thermal conductivity to 14.78%-49.25%,while maintaining acceptable flexural strength values(~45.67-87.62 MPa).Based on these promising mechanical and thermal characteristics,it is feasible to utilize this high-calcium fly ash as an alternative raw material in clay compositions for manufacturing of ceramic tiles.展开更多
Optimizing highly porous fibrous ceramics, like bird’s nest structure, were obtained by vacuum impregnation method with mullite fibers and alumina sol as raw material. The influences of impregnation cycles on the pro...Optimizing highly porous fibrous ceramics, like bird’s nest structure, were obtained by vacuum impregnation method with mullite fibers and alumina sol as raw material. The influences of impregnation cycles on the property of the sample, such as porosity, compressive strength and room-temperature thermal conductivity were explored. The experimental results show that the 3D skeleton structure of the sample was constructed by the randomly arranged mullite fibers and inorganic particles. The content of alumina can be adjusted effectively by impregnation times and it increases with increasing impregnation cycles. The thermal conductivity and compressive strength can also be controlled via tailored impregnation cycles. The compressive strength of fibrous ceramic ranged from 1.03 MPa to 5.31 MPa, while the porosity decrease slightly from 85.3% to 73.8%. In the same time, the thermal conductivity increase from 0.037 W/(m·K) to 0.217 W/(m·K), indicating that the fibrous ceramic with high impressive and low thermal conductivity can be fabricated by impregnation method.展开更多
The effects of mechanical boundary conditions, often encountered in thermalstructural engineering, on the thermal shock resistance（TSR） of ultra-high temperature ceramics（UHTCs） are studied by investigating the TS...The effects of mechanical boundary conditions, often encountered in thermalstructural engineering, on the thermal shock resistance（TSR） of ultra-high temperature ceramics（UHTCs） are studied by investigating the TSR of a UHTC plate with various types of constraints under the first, second, and third type of thermal boundary conditions. The TSR of UHTCs is strongly dependent on the heat transfer modes and severity of the thermal environments. Constraining the displacement of the lower surface in the thickness direction can significantly decrease the TSR of the UHTC plate, which is subject to the thermal shock at the upper surface. In contrast, the TSR of the UHTC plate with simply supported edges or clamped edges around the lower surface is much better.展开更多
Ultra-high temperature ceramics(UHTCs)are a family of borides,carbides and nitrides of transition elements such as hafnium,zirconium,tantalum and niobium.They exhibit the highest known melting points,good mechanical s...Ultra-high temperature ceramics(UHTCs)are a family of borides,carbides and nitrides of transition elements such as hafnium,zirconium,tantalum and niobium.They exhibit the highest known melting points,good mechanical strength,good chemical and thermal stability under certain conditions.In last decade,researchers dedicated to characterize porous UHTCs aiming to develop novel thermal insulating materials that could withstand temperatures over 2000℃.In this article,the preparation and characteristics of porous UHTCs were reviewed.Dry processing,colloidal processing and solution processing routes have been used to prepare porous UHTCs with porosities ranging from 5%to 97%and pore sizes ranging from hundreds of nanometers to hundreds of micrometers.The obtained porous UHTCs are chemically and dimensionally stable at temperatures up to 2000℃ during static state high-temperature thermal aging.展开更多
Porous SiC ceramic were prepared with silicon carbide powder as the aggregate, silicone resin as the binder and pore agent by the process of mixing, iso-static pressure molding, and calcination. The mechanical propert...Porous SiC ceramic were prepared with silicon carbide powder as the aggregate, silicone resin as the binder and pore agent by the process of mixing, iso-static pressure molding, and calcination. The mechanical properties and microstructures of the samples were characterized with a universal testing machine, X-ray diffraction, scanning electron microscope, and mercury injection. Two main factors, molding pressures and silicone resin mass ratio were studied in the experiments. The thermal conductivity of the samples was tested. The compressive strength was up to 19.4 MPa, and the porosities up to 30%. The thermal conductivities, mainly influenced by porosities, increased from 0.68 W.m-1.K-1 to 1.03 W.m-1.K-1 with the porosity decreasing from 41.96% to 31.30%.展开更多
Aluminum oxide(Al_(2)O_(3))ceramics have been widely utilized as circuit substrates owing to their exceptional performance.In this study,boron nitride microribbon(BNMR)/Al_(2)O_(3)composite ceramics are prepared using...Aluminum oxide(Al_(2)O_(3))ceramics have been widely utilized as circuit substrates owing to their exceptional performance.In this study,boron nitride microribbon(BNMR)/Al_(2)O_(3)composite ceramics are prepared using spark plasma sintering(SPS).This study examines the effect of varying the amount of toughened phase BNMR on the density,mechanical properties,dielectric constant,and thermal conductivity of BNMR/Al_(2)O_(3)composite ceramics while also exploring the mechanisms behind the toughening and increased thermal conductivity of the fabricated ceramics.The results showed that for a BNMR content of 5 wt%,BNMR/Al_(2)O_(3)composite ceramics displayed more enhanced characteristics than pure Al_(2)O_(3)ceramics.In particular,the relative density,hardness,fracture toughness,and bending strength were 99.95%±0.025%,34.11±1.5 GPa,5.42±0.21 MPa·m^(1/2),and 375±2.5 MPa,respectively.These values represent increases of 0.76%,70%,35%,and 25%,respectively,compared with the corresponding values for pure Al_(2)O_(3)ceramics.Furthermore,during the SPS process,BNMRs are subjected to high temperatures and pressures,resulting in the bending and deformation of the Al_(2)O_(3)matrix;this leads to the formation of special thermal pathways within it.The dielectric constant of the composite ceramics decreased by 25.6%,whereas the thermal conductivity increased by 45.6%compared with that of the pure Al_(2)O_(3)ceramics.The results of this study provide valuable insights into ways of enhancing the performance of Al_(2)O_(3)-based ceramic substrates by incorporating novel BNMRs as a second phase.These improvements are significant for potential applications in circuit substrates and related fields that require high-performance materials with improved mechanical properties and thermal conductivities.展开更多
Typical O＇-sialon-based ceramics, with a formula of Si2-xAlxOl＋xN2-x, where x was set as 0.25, were fabricated by in-situ synthesis Si3N4, Al2O3, and SiO2 powders were used as raw materials, and MgO and Y2O3 were ad...Typical O＇-sialon-based ceramics, with a formula of Si2-xAlxOl＋xN2-x, where x was set as 0.25, were fabricated by in-situ synthesis Si3N4, Al2O3, and SiO2 powders were used as raw materials, and MgO and Y2O3 were added as sintering additives. All the samples were sintered at different temperatures under a nitrogen pressure of 0.25-0.30 MPa, and their rnicrostructure, phase content, and thermal conductivity were evaluated. The effects of O＇-sialon and β-Si3N4 on the thermal conductivity were analyzed by numerical calculation in detail. In the case of the similar porosity, the thermal conductivity of O＇-sialon-based ceramics decreased with the ratio of O＇-sialon/β-Si3N4 increasing. When the ratio was 12, the thermal conductivity of O＇-sialon ceramics sintered at 1360℃ was 1.197 W.m-1.K-1.展开更多
ZrB_2-SiC based ultra-high temperature ceramic（UHTC） struts were firstly proposed and fabricated with the potential application in the combustor of scramjets for fuel injection and flame-holding for their machinabil...ZrB_2-SiC based ultra-high temperature ceramic（UHTC） struts were firstly proposed and fabricated with the potential application in the combustor of scramjets for fuel injection and flame-holding for their machinability and excellent oxidation/ablation resistance in the extreme harsh environment. The struts were machined with electrospark wire-electrode cutting techniques to form UHTC into the desired shape, and with laser drilling to drill tiny holes providing the channels for fuel injection. The integrated thermal-structural characteristic of the struts was evaluated in high-temperature combustion environment by the propane-oxygen free jet facility, subject to the heat flux of 1.5 MW/m^2 lasting for 300 seconds, and the struts maintained integrity during and after the first experiment. The experiments were repeated for verifying the reusability of the struts. Fracture occurred during the second repeated experiment with the crack propagating through the hole. Finite element analysis（FEA） was carried out to study the thermal stress distribution in the UHTC strut. The simulation results show a high thermal stress concentration occurs at the hole which is the crack initiation position. The phenomenon is in good agreement with the experimental results. The study shows that the thermal stress concentration is a practical key issue in the applications of the reusable UHTC strut for fuel injection structure in scramjets.展开更多
With the development of hypersonic vehicle technology,ceramic-based radome materials are highly demanded due to their high operating temperatures,good dielectric properties,and high mechanical properties.Althoughα-Si...With the development of hypersonic vehicle technology,ceramic-based radome materials are highly demanded due to their high operating temperatures,good dielectric properties,and high mechanical properties.Althoughα-SiAlON is an ideal material for radome applications,its intrinsic low transmittance and high thermal conductivity limit its applications.Herein,we prepared Y-α-SiAlON porous ceramics through tert-butanol(TBA)gel-casting using the self-synthesizedα-SiAlON powder.The Y-α-SiAlON porous ceramics exhibited a uniform micron-level connected pore structure with the porosity(P)of 44.2%-58.6%.The real part of permittivity(s')was 3.13-4.18(8.2-12.4 GHz),which decreased significantly with the increasing porosity.The wave transmittance(|T|^(2))of the sample with porosity of 58.6%could exceed 80%in the thickness range of 6-10 mm.The thermal conductivity was maintained at a low level of 1.38-2.25 W·m^(-1)·K^(-1) owing to the introduction of the pore structure.The flexural strength was 44.73-88.33 MPa,which may be increased by rod-likeα-SiAlON grains.The results indicate that the prepared Y-α-SiAlON porous ceramics meet the requirements of high-temperature wave-transmitting materials for radome applications.展开更多
In this work,the effects of carbon nanotubes(CNTs)on the microstructure evolution,thermal conductivity,and mechanical properties of C_(f)/SiC composites during chemical vapor infiltration(CVI)densification were invest...In this work,the effects of carbon nanotubes(CNTs)on the microstructure evolution,thermal conductivity,and mechanical properties of C_(f)/SiC composites during chemical vapor infiltration(CVI)densification were investigated in detail.Compared with composites without CNTs,the thermal conductivity,flexural strength,flexural modulus,fracture toughness,interfacial shear strength,and proportional limit stress of specimens with CNTs of 4.94 wt%were improved by 117%,21.8%,67.4%,10.3%,36.4%,and 71.1%,respectively.This improvement was attributed to the role of CNTs in the division of inter-layer pores,which provided abundant vapor growth sites for the ceramic matrix and promoted densification of the whole composite.In addition,the high thermal conductivity network formed by the overlap of CNTs and the rivet strengthening effect of CNTs were beneficial for synergistic improvement of thermal conductivity and mechanical properties of the composites.Therefore,this study has practical significance for the development of thermal protection composite components with enhanced thermal conductivity and mechanical characteristics.展开更多
Developing new high-entropy rare-earth zirconate(HE-RE_(2)Zr_(2)O_(7))ceramics with low thermal conductivity is essential for thermal barrier coating materials.In this work,the average atomic spacings,interatomic forc...Developing new high-entropy rare-earth zirconate(HE-RE_(2)Zr_(2)O_(7))ceramics with low thermal conductivity is essential for thermal barrier coating materials.In this work,the average atomic spacings,interatomic forces,and average atomic masses of 16 rare-earth elements occupying the A site of the cubic A_(2)B_(2)O_(7) crystal structure were calculated by density functional theory.These three physical qualities,as vectors,characterize the corresponding rare-earth elements.The distance between two vectors quantitatively describes the difference between two rare-earth elements.For greater differences between two rare-earth elements,the disorder degree of HE-RE_(2)Zr_(2)O_(7)is greater,and therefore,the thermal conductivity is lower.According to the theoretical calculations,the thermal conductivity of the ceramics gradually increases in the order of(SC_(0.2)Y_(0.2)La_(0.2)Ho_(0.2)Yb_(0.2))_(2)Zr_(2)0_(7),(SC_(0.2)Ce_(0.2)Nd_(0.2)Eu_(0.2)Gd_(0.2))_(2)Zr_(2)0_(7),(SC_(0.2)Y_(0.2)Tm_(0.2)Yb_(0.2)Lu_(0.2))_(2)Zr_(2)0_(7),and(Sc_(0.2)Er_(0.2)Tm_(0.2)Yb_(0.2)Lu_(0.2))_(2)Zr_(2)O_(7).Using the solution precursor plasma spray method and pressureless sintering method,four types of HE-RE2Zr2Oz powder and bulk samples were prepared.The samples all showed a single defective fluorite structure with a uniform distribution of the elements and a stable phase structure.The thermal conductivities of the sintered HE-RE_(2)Zr_(2)0_(7) bulk samples ranged from 1.30 to 1.45 Wm^(-1).K^(-1) at 1400℃,and their differences were consistent with the theoretical calculation results.Among the ceramics,(Sc_(0.2)Y_(0.2)La_(0.2)Ho_(0.2)Yb_(0.2))_(2)Zr_(2)O_(7) had the lowest thermal conductivity(1.30 W·m^(-1)·K^(-1),1400℃),highest thermal expansion coefficient(10.19×10^(-6) K^(-1),200-1400℃),highest fracture toughness(1.69±0.28 MPa·m^(1/2)),and smallest brttleness index(3.03μm^(1/2)).Therefore,(Sc_(0.2)Y_(0.2)La_(0.2)Ho_(0.2)Yb_(0.2))_(2)Zr_(2)0_(7)is considered to be an ideal candidate material for next-generation thermal barrier coating applications.展开更多
The effects of two different heat-treatment atmospheres,nitrogen atmosphere and reducing nitrogen atmosphere with carbon,on the properties of Y2O3-doped aluminum nitride（AlN） ceramics were investigated.The AlN powde...The effects of two different heat-treatment atmospheres,nitrogen atmosphere and reducing nitrogen atmosphere with carbon,on the properties of Y2O3-doped aluminum nitride（AlN） ceramics were investigated.The AlN powder as a raw material was synthesized by self-propagating high-temperature synthesis（SHS） and compacts were fabricated by employing powder injection molding technique.The polymer-wax binder consisted of 60 wt.% paraffin wax（PW）,35 wt.% polypropylene（PP）,and 5 wt.% stearic acid（SA）.After the removal of binder,specimens were sintered at 1850°С in nitrogen atmosphere under atmospheric pressure.To improve the thermal conductivity,sintered samples were reheated.The result reveals that the heat-treatment atmosphere has significant effect on the properties and secondary phase of AlN ceramics.The thermal conductivity and density of AlN ceramics reheated in nitrogen gas are 180 W·m^-1·K^-1 and 3.28 g·cm^-3 and the secondary phase is yttrium aluminate.For the sample reheated in reducing nitrogen atmosphere with carbon,the thermal conductivity and density are 173 W·m^-1·K^-1 and 3.23 g·cm^-3,respectively,and the secondary phase is YN.展开更多
Al_(2)O_(3)/SiC composite ceramics were prepared fromα-Al_(2)O_(3) and SiC by a pressureless sinter method in this study.The effect of SiC contents on the mechanic properties,phase compositions and microstructure is ...Al_(2)O_(3)/SiC composite ceramics were prepared fromα-Al_(2)O_(3) and SiC by a pressureless sinter method in this study.The effect of SiC contents on the mechanic properties,phase compositions and microstructure is studied.Experimental results show that the vickers hardness,wear resistance and thermal conductivity of the samples increase with the increase in the SiC content,and the hardness of the sample reaches 16.22 GPa,and thermal conductivity of the sample reaches 25.41 W/(m.K)at room temperature when the SiC content is 20 wt%(B5)and the sintering temperature is at 1640℃.Higher hardness means higher scour resistance,and it indicates that the B5 material is expected to be used for the solar heat absorber of third generation solar thermal generation.The results indicate the mechanism of improving mechanical properties of Al_(2)O_(3)/SiC composite ceramics:SiC plays a role in grain refinement that the grain of SiC inhibits the grain growth of Al_(2)O_(3),while the addition of SiC changes the fracture mode from the intergranular to the intergranular-transgranular.展开更多
基金the National Key R&D Program of China(No.2021YFB3701404)the National Natural Science Fund for Distinguished Young Scholars(No.52025041)+1 种基金the National Natural Science Foundation of China(Nos.52250091,51904021,and 52174294)the Fundamental Research Funds for the Central Universities(Nos.FRF-TP-20-02C2 and FRF-BD-22-05).
文摘Thermal insulation materials play an increasingly important role in protecting mechanical parts functioning at high temperatures.In this study,a new porous high-entropy(La_(1/6)Ce_(1/6)Pr_(1/6)Sm_(1/6)Eu_(1/6)Gd_(1/6))PO_(4)(HE(6RE_(1/6))PO_(4))ceramics was prepared by combining the high-entropy method with the pore-forming agent method and the effect of different starch contents(0–60vol%)on this ceramic properties was systematically investigated.The results show that the porous HE(6RE_(1/6))PO_(4)ceramics with 60vol%starch exhibit the lowest thermal conductivity of 0.061 W·m^(-1)·K^(-1)at room temperature and good pore structure stability with a linear shrinkage of approximately1.67%.Moreover,the effect of large regular spherical pores(>10μm)on its thermal insulation performance was discussed,and an optimal thermal conductivity prediction model was screened.The superior properties of the prepared porous HE(6RE_(1/6))PO_(4)ceramics allow them to be promising insulation materials in the future.
文摘A new approach in combination of the effective medium theory with the equivalent unit in numerical simulation was developed to study the effective thermal conductivity of porous ceramics. The finite element method was used to simulate the heat transfer process which enables to acquire accurate results through highly complicated modeling and intensive computation. An alternative approach to mesh the material into small cells was also presented. The effective medium theory accounts for the effective thermal conductivity of cells while the equivalent unit is subsequently applied in numerical simulation to analyze the effective thermal conductivity of the porous ceramics. A new expression for the effective thermal conductivity, allowing for some structure factors such as volume fraction of pores and thermal conductivity, was put forward, and the results of its application was proved to be close to those of the mathematical simulation.
基金Project(51172287)supported by the National Natural Science Foundation of ChinaProject(2012-2013)supported by the Laboratory Research Fund of the State Key Laboratory of Powder Metallurgy,China
文摘In order to develop the applications of ore tailings, the glass ceramics were prepared by using a conventional melting-quenching-sintering process. The phase component, microstructures, magnetic properties and thermal conductivities of the prepared glass ceramics were investigated by using X-ray diffractometer, scanning electron microscopy, vibrating sample magnetometer and thermophysical properties tester, respectively. The results show that orthorhombic olivine-type phase and triclinic sunstone-type phase formed when the glass was annealed at 700 oC, the concentration of olivine-type and sunstone-type phases decreased, the spinel-type cubic phase occurred and the amount increased when the annealing temperatures increased. The magnetic properties from the cubic spinel ferrites were detected in the glass ceramics, and the related saturation magnetization increased with the annealing temperature increasing. The porous glass ceramics with magnetic property showed much lower thermal conductivity, compared with the non-magnetic porous glass-ceramic and the dense glass-ceramics.
基金Project supported by the National Basic Research Program of China(Grant No.2009CB623702)the National Natural Science Foundation of China(Grant No.10904001)the Key Project Funding Scheme of Beijing Municipal Education Committee,China(Grant No.KZ201010005002)
文摘The local thermal conductivity of polycrystalline aluminum nitride （A1N） ceramics is measured and imaged by using a scanning thermal microscope （SThM） and complementary scanning electron microscope （SEM） based techniques at room temperature. The quantitative thermal conductivity for the A1N sample is gained by using a SThM with a spatial resolution of sub-micrometer scale through using the 3w method. A thermal conductivity of 308 W/m-K within grains corresponding to that of high-purity single crystal A1N is obtained. The slight differences in thermal conduction between the adjacent grains are found to result from crystallographic misorientations, as demonstrated in the electron backscattered diffraction. A much lower thermal conductivity at the grain boundary is due to impurities and defects enriched in these sites, as indicated by energy dispersive X-ray spectroscopy.
文摘The sintering technology of the AlN ceramics power were discussed. It is discussed that the compound sintering aids is consistent with the enhancement of the the thermal conductivity of AlN ceramics, and sintering technics is helped to the improvement of density. It is analyzed how to sinter machinable AlN ceramics with high thermal conductivity. And the microstructure of compound ceramics based on AlN was studied.
基金funding from the National Natural Science Foundation of China (22178301,21938011,51876186and 52150410417)the funding from the Natural Science Foundation of Zhejiang Province (LR21B060003 and LZ19E060002)+1 种基金grant from Science Technology Department of Zhejiang Province (2023C01182)supported by Shanxi Institute of Zhejiang University for New Materials and Chemical Industry(2022SZ-TD005)。
文摘Polymer-derived ceramic(PDC) thin films are promising wear-resistant coatings for protecting metals and carbon-carbon composites from corrosion and oxidation.However,the high pyrolysis temperature hinders the applications on substrate materials with low melting points.We report a new synthesis route for PDC coatings using initiated chemical vapor deposited poly(1,3,5-trivinyl-1,3,5-trimethylcyclotrisiloxane)(pV_3D_3) as the precurs or.We investigated the changes in siloxane moieties and the network topology,and proposed a three-stage mechanism for the thermal annealing process.The rise of the connectivity number for the structures obtained at increased annealing temperatures was found with strong correlation to the enhanced mechanical properties and thermal conductivity.Our PDC films obtained via annealing at 850℃ exhibit at least 14.6% higher hardness than prior reports for PDCs synthesized below 1100℃.Furthermore,thermal conductivity up to 1.02 W(mK)^(-1) was achieved at the annealing temperature as low as 700℃,which is on the same order of magnitude as PDCs obtained above 1100℃.Using minimum thermal conductivity models,we found that the thermal transport is dominated by diffusons in the films below the percolation of rigidity,while ultra-short mean-free path phonons contribute to the thermal conductivity of the films above the percolation threshold.The findings of this work provide new insights for the development of wear-resistant and thermally conductive PDC thin films for durable protection coatings.
基金National Natural Science Foundation of China(Nos.51872217,51972246)the Guangdong Major Project of Basic and Applied Basic Research(Nos.2021B0301030001)。
文摘AlN ceramics were prepared by plasma activation sintering(PAS)with compound additives yttrium acetylacetonate(Y(acac)_(3))and melamine(C_(3)H_(6)N_(6)).The effects of compound additives on the microstructure,density,and thermal properties of Al N ceramic were studied.Y(acac)3and C_(3)H_(6)N_(6)can form Y_(2)O_(3),residual organic carbon and reducing gas during the heating process,which improves the Al N sintering performance at a temperature of 1700℃and the bulk thermal conductivity.When the content of Y(acac)_(3)is 10 wt%and C_(3)H_(6)N_(6)is 3 wt%,the thermal conductivity of Al N ceramics is 105.6 W/(m·K),which is much higher than that of Al N ceramics with Y_(2)O_(3)under the same sintering conditions.This work provides theoretical reference for the preparation of high-performance Al N ceramic.
基金This work was financially supported by the National Metal and Materials Technology Center,Thailand(Project No.P-18-50327).
文摘High calcium-fly ash(HCFA)collected from the Mae Moh electricity generating plant in Thailand was utilized as a raw material for ceramic production.The main compositions of HCFA characterized by X-ray fluorescence mainly consisted of 28.55wt%SiO_(2),16.06wt%Al_(2)O_(3),23.40wt%CaO,and 17.03wt%Fe_(2)O_(3).Due to high proportion of calcareous and ferruginous contents,HCFA was used for replacing the potash feldspar in amounts of 10wt%-40wt%.The influence of substituting high-calcium fly ash(0-40wt%)and sintering temperatures(1000-1200℃)on physical,mechanical,and thermal properties of ceramic-based materials was investigated.The results showed that the in-corporation of HCFA in appropriate amounts could enhance the densification and the strength as well as reduce the thermal conductivity of ceramic samples.High proportion of calcareous and ferruginous constituents in fly ash promoted the vitrification behavior of ceramic samples.As a result,the densification was enhanced by liquid phase formation at optimum fly ash content and sintering temperature.In addition,these components also facilitated a more abundant mullite formation and consequently improved flexural strength of the ceramic samples.The op-timum ceramic properties were achieved with adding fly ash content between 10wt%-30wt%sintered at 1150-1200℃.At 1200℃,the max-imum flexural strength of ceramic-FA samples with adding fly ash 10wt%-30wt%(PSW-FA(10)-(30))was obtained in the range of 92.25-94.71 MPa when the water absorption reached almost zero(0.03%).In terms of thermal insulation materials,the increase in fly ash addi-tion had a positively effect on the thermal conductivity,due to the higher levels of porosity created by gas evolving from the inorganic decom-position reactions inside the ceramic-FA samples.The addition of 20wt%-40wt%high-calcium fly ash in ceramic samples sintered at 1150℃reduced the thermal conductivity to 14.78%-49.25%,while maintaining acceptable flexural strength values(~45.67-87.62 MPa).Based on these promising mechanical and thermal characteristics,it is feasible to utilize this high-calcium fly ash as an alternative raw material in clay compositions for manufacturing of ceramic tiles.
基金Funded by the National Natural Science Foundation of China(No.51772139)
文摘Optimizing highly porous fibrous ceramics, like bird’s nest structure, were obtained by vacuum impregnation method with mullite fibers and alumina sol as raw material. The influences of impregnation cycles on the property of the sample, such as porosity, compressive strength and room-temperature thermal conductivity were explored. The experimental results show that the 3D skeleton structure of the sample was constructed by the randomly arranged mullite fibers and inorganic particles. The content of alumina can be adjusted effectively by impregnation times and it increases with increasing impregnation cycles. The thermal conductivity and compressive strength can also be controlled via tailored impregnation cycles. The compressive strength of fibrous ceramic ranged from 1.03 MPa to 5.31 MPa, while the porosity decrease slightly from 85.3% to 73.8%. In the same time, the thermal conductivity increase from 0.037 W/(m·K) to 0.217 W/(m·K), indicating that the fibrous ceramic with high impressive and low thermal conductivity can be fabricated by impregnation method.
基金Project supported by the National Natural Science Foundation of China(Nos.11472066 and11172336)the Chongqing Natural Science Foundation(No.cstc2013jcyj A50018)+1 种基金the Program for New Century Excellent Talents in University(No.ncet-13-0634)the Fundamental Research Funds for the Central Universities(Nos.CDJZR13240021 and CDJZR14328801)
文摘The effects of mechanical boundary conditions, often encountered in thermalstructural engineering, on the thermal shock resistance（TSR） of ultra-high temperature ceramics（UHTCs） are studied by investigating the TSR of a UHTC plate with various types of constraints under the first, second, and third type of thermal boundary conditions. The TSR of UHTCs is strongly dependent on the heat transfer modes and severity of the thermal environments. Constraining the displacement of the lower surface in the thickness direction can significantly decrease the TSR of the UHTC plate, which is subject to the thermal shock at the upper surface. In contrast, the TSR of the UHTC plate with simply supported edges or clamped edges around the lower surface is much better.
文摘Ultra-high temperature ceramics(UHTCs)are a family of borides,carbides and nitrides of transition elements such as hafnium,zirconium,tantalum and niobium.They exhibit the highest known melting points,good mechanical strength,good chemical and thermal stability under certain conditions.In last decade,researchers dedicated to characterize porous UHTCs aiming to develop novel thermal insulating materials that could withstand temperatures over 2000℃.In this article,the preparation and characteristics of porous UHTCs were reviewed.Dry processing,colloidal processing and solution processing routes have been used to prepare porous UHTCs with porosities ranging from 5%to 97%and pore sizes ranging from hundreds of nanometers to hundreds of micrometers.The obtained porous UHTCs are chemically and dimensionally stable at temperatures up to 2000℃ during static state high-temperature thermal aging.
文摘Porous SiC ceramic were prepared with silicon carbide powder as the aggregate, silicone resin as the binder and pore agent by the process of mixing, iso-static pressure molding, and calcination. The mechanical properties and microstructures of the samples were characterized with a universal testing machine, X-ray diffraction, scanning electron microscope, and mercury injection. Two main factors, molding pressures and silicone resin mass ratio were studied in the experiments. The thermal conductivity of the samples was tested. The compressive strength was up to 19.4 MPa, and the porosities up to 30%. The thermal conductivities, mainly influenced by porosities, increased from 0.68 W.m-1.K-1 to 1.03 W.m-1.K-1 with the porosity decreasing from 41.96% to 31.30%.
基金the financial support from National Natural Science Foundation of China(No.52262010)the Guangxi Natural Science Foundation of China(No.2023GXNSFAA026384)the Guilin Scientific Research and Technology Development Program(No.2020011203-3).
文摘Aluminum oxide(Al_(2)O_(3))ceramics have been widely utilized as circuit substrates owing to their exceptional performance.In this study,boron nitride microribbon(BNMR)/Al_(2)O_(3)composite ceramics are prepared using spark plasma sintering(SPS).This study examines the effect of varying the amount of toughened phase BNMR on the density,mechanical properties,dielectric constant,and thermal conductivity of BNMR/Al_(2)O_(3)composite ceramics while also exploring the mechanisms behind the toughening and increased thermal conductivity of the fabricated ceramics.The results showed that for a BNMR content of 5 wt%,BNMR/Al_(2)O_(3)composite ceramics displayed more enhanced characteristics than pure Al_(2)O_(3)ceramics.In particular,the relative density,hardness,fracture toughness,and bending strength were 99.95%±0.025%,34.11±1.5 GPa,5.42±0.21 MPa·m^(1/2),and 375±2.5 MPa,respectively.These values represent increases of 0.76%,70%,35%,and 25%,respectively,compared with the corresponding values for pure Al_(2)O_(3)ceramics.Furthermore,during the SPS process,BNMRs are subjected to high temperatures and pressures,resulting in the bending and deformation of the Al_(2)O_(3)matrix;this leads to the formation of special thermal pathways within it.The dielectric constant of the composite ceramics decreased by 25.6%,whereas the thermal conductivity increased by 45.6%compared with that of the pure Al_(2)O_(3)ceramics.The results of this study provide valuable insights into ways of enhancing the performance of Al_(2)O_(3)-based ceramic substrates by incorporating novel BNMRs as a second phase.These improvements are significant for potential applications in circuit substrates and related fields that require high-performance materials with improved mechanical properties and thermal conductivities.
文摘Typical O＇-sialon-based ceramics, with a formula of Si2-xAlxOl＋xN2-x, where x was set as 0.25, were fabricated by in-situ synthesis Si3N4, Al2O3, and SiO2 powders were used as raw materials, and MgO and Y2O3 were added as sintering additives. All the samples were sintered at different temperatures under a nitrogen pressure of 0.25-0.30 MPa, and their rnicrostructure, phase content, and thermal conductivity were evaluated. The effects of O＇-sialon and β-Si3N4 on the thermal conductivity were analyzed by numerical calculation in detail. In the case of the similar porosity, the thermal conductivity of O＇-sialon-based ceramics decreased with the ratio of O＇-sialon/β-Si3N4 increasing. When the ratio was 12, the thermal conductivity of O＇-sialon ceramics sintered at 1360℃ was 1.197 W.m-1.K-1.
基金Funded by the Major Research Plan of the National Natural Science Foundation of China(No.91216302)the Major State Basic Research Development Program of China(973 Program)(No.2015CB655200)the National Natural Science Foundation of China(Nos.11672088,11472092,and 11502058)
文摘ZrB_2-SiC based ultra-high temperature ceramic（UHTC） struts were firstly proposed and fabricated with the potential application in the combustor of scramjets for fuel injection and flame-holding for their machinability and excellent oxidation/ablation resistance in the extreme harsh environment. The struts were machined with electrospark wire-electrode cutting techniques to form UHTC into the desired shape, and with laser drilling to drill tiny holes providing the channels for fuel injection. The integrated thermal-structural characteristic of the struts was evaluated in high-temperature combustion environment by the propane-oxygen free jet facility, subject to the heat flux of 1.5 MW/m^2 lasting for 300 seconds, and the struts maintained integrity during and after the first experiment. The experiments were repeated for verifying the reusability of the struts. Fracture occurred during the second repeated experiment with the crack propagating through the hole. Finite element analysis（FEA） was carried out to study the thermal stress distribution in the UHTC strut. The simulation results show a high thermal stress concentration occurs at the hole which is the crack initiation position. The phenomenon is in good agreement with the experimental results. The study shows that the thermal stress concentration is a practical key issue in the applications of the reusable UHTC strut for fuel injection structure in scramjets.
基金supported by the International Cooperation Foundation of Shaanxi Province,China(No.2022KW-34)the National Natural Science Foundation of China(Nos.52072301,51908551,and 52272123)+3 种基金State Key Laboratory of New Ceramics&Fine Processing,Tsinghua University(No.KFZD202102)the Fundamental Research Funds for the Central Universities(No.D5000210722)Guangxi Science and Technology Plan Project(No.Gui Ke AB22035043)State Key Laboratory of Materials Processing and Die&Mould Technology,Huazhong University of Science and Technology(No.P2023-003).
文摘With the development of hypersonic vehicle technology,ceramic-based radome materials are highly demanded due to their high operating temperatures,good dielectric properties,and high mechanical properties.Althoughα-SiAlON is an ideal material for radome applications,its intrinsic low transmittance and high thermal conductivity limit its applications.Herein,we prepared Y-α-SiAlON porous ceramics through tert-butanol(TBA)gel-casting using the self-synthesizedα-SiAlON powder.The Y-α-SiAlON porous ceramics exhibited a uniform micron-level connected pore structure with the porosity(P)of 44.2%-58.6%.The real part of permittivity(s')was 3.13-4.18(8.2-12.4 GHz),which decreased significantly with the increasing porosity.The wave transmittance(|T|^(2))of the sample with porosity of 58.6%could exceed 80%in the thickness range of 6-10 mm.The thermal conductivity was maintained at a low level of 1.38-2.25 W·m^(-1)·K^(-1) owing to the introduction of the pore structure.The flexural strength was 44.73-88.33 MPa,which may be increased by rod-likeα-SiAlON grains.The results indicate that the prepared Y-α-SiAlON porous ceramics meet the requirements of high-temperature wave-transmitting materials for radome applications.
基金supported by the National Natural Science Foundation of China(Grant Nos.52072304,51872229,and 52172100)the 111 Project of China(Grant No.B08040)+2 种基金Science Center for Gas Turbine Project(Grant No.P2022-B-IV-002-001)Key Research and Development Program of Shaanxi(Grant Nos.2022GY-367 and 2022GY-370)the Open Fund of Zhejiang Provincial Key Laboratory for Cutting Tools(Grant No.ZD202108).
文摘In this work,the effects of carbon nanotubes(CNTs)on the microstructure evolution,thermal conductivity,and mechanical properties of C_(f)/SiC composites during chemical vapor infiltration(CVI)densification were investigated in detail.Compared with composites without CNTs,the thermal conductivity,flexural strength,flexural modulus,fracture toughness,interfacial shear strength,and proportional limit stress of specimens with CNTs of 4.94 wt%were improved by 117%,21.8%,67.4%,10.3%,36.4%,and 71.1%,respectively.This improvement was attributed to the role of CNTs in the division of inter-layer pores,which provided abundant vapor growth sites for the ceramic matrix and promoted densification of the whole composite.In addition,the high thermal conductivity network formed by the overlap of CNTs and the rivet strengthening effect of CNTs were beneficial for synergistic improvement of thermal conductivity and mechanical properties of the composites.Therefore,this study has practical significance for the development of thermal protection composite components with enhanced thermal conductivity and mechanical characteristics.
基金This work is supported by the National Natural Science Foundation of China(Nos.51865044,52062040)Science and Technology Projects of Inner Mongolia Autonomous Region(Nos.2021PT0008,2022ZD02,2022MS05003)Basic Scientific Research Expenses Program of Universities Directly under Inner Mongolia Autonomous Region(Nos.JY20220041,JY20220062).
文摘Developing new high-entropy rare-earth zirconate(HE-RE_(2)Zr_(2)O_(7))ceramics with low thermal conductivity is essential for thermal barrier coating materials.In this work,the average atomic spacings,interatomic forces,and average atomic masses of 16 rare-earth elements occupying the A site of the cubic A_(2)B_(2)O_(7) crystal structure were calculated by density functional theory.These three physical qualities,as vectors,characterize the corresponding rare-earth elements.The distance between two vectors quantitatively describes the difference between two rare-earth elements.For greater differences between two rare-earth elements,the disorder degree of HE-RE_(2)Zr_(2)O_(7)is greater,and therefore,the thermal conductivity is lower.According to the theoretical calculations,the thermal conductivity of the ceramics gradually increases in the order of(SC_(0.2)Y_(0.2)La_(0.2)Ho_(0.2)Yb_(0.2))_(2)Zr_(2)0_(7),(SC_(0.2)Ce_(0.2)Nd_(0.2)Eu_(0.2)Gd_(0.2))_(2)Zr_(2)0_(7),(SC_(0.2)Y_(0.2)Tm_(0.2)Yb_(0.2)Lu_(0.2))_(2)Zr_(2)0_(7),and(Sc_(0.2)Er_(0.2)Tm_(0.2)Yb_(0.2)Lu_(0.2))_(2)Zr_(2)O_(7).Using the solution precursor plasma spray method and pressureless sintering method,four types of HE-RE2Zr2Oz powder and bulk samples were prepared.The samples all showed a single defective fluorite structure with a uniform distribution of the elements and a stable phase structure.The thermal conductivities of the sintered HE-RE_(2)Zr_(2)0_(7) bulk samples ranged from 1.30 to 1.45 Wm^(-1).K^(-1) at 1400℃,and their differences were consistent with the theoretical calculation results.Among the ceramics,(Sc_(0.2)Y_(0.2)La_(0.2)Ho_(0.2)Yb_(0.2))_(2)Zr_(2)O_(7) had the lowest thermal conductivity(1.30 W·m^(-1)·K^(-1),1400℃),highest thermal expansion coefficient(10.19×10^(-6) K^(-1),200-1400℃),highest fracture toughness(1.69±0.28 MPa·m^(1/2)),and smallest brttleness index(3.03μm^(1/2)).Therefore,(Sc_(0.2)Y_(0.2)La_(0.2)Ho_(0.2)Yb_(0.2))_(2)Zr_(2)0_(7)is considered to be an ideal candidate material for next-generation thermal barrier coating applications.
基金supported by the National Natural Science Foundation of China(Nos.50025412 and 60576011)the National Key Basic Research and Development Program of China(No.TG2000067203).
文摘The effects of two different heat-treatment atmospheres,nitrogen atmosphere and reducing nitrogen atmosphere with carbon,on the properties of Y2O3-doped aluminum nitride（AlN） ceramics were investigated.The AlN powder as a raw material was synthesized by self-propagating high-temperature synthesis（SHS） and compacts were fabricated by employing powder injection molding technique.The polymer-wax binder consisted of 60 wt.% paraffin wax（PW）,35 wt.% polypropylene（PP）,and 5 wt.% stearic acid（SA）.After the removal of binder,specimens were sintered at 1850°С in nitrogen atmosphere under atmospheric pressure.To improve the thermal conductivity,sintered samples were reheated.The result reveals that the heat-treatment atmosphere has significant effect on the properties and secondary phase of AlN ceramics.The thermal conductivity and density of AlN ceramics reheated in nitrogen gas are 180 W·m^-1·K^-1 and 3.28 g·cm^-3 and the secondary phase is yttrium aluminate.For the sample reheated in reducing nitrogen atmosphere with carbon,the thermal conductivity and density are 173 W·m^-1·K^-1 and 3.23 g·cm^-3,respectively,and the secondary phase is YN.
基金Funded by the National Key Technology Research and Development Program of the Ministry of Science and Technology of China(No.2018YFB1501002)。
文摘Al_(2)O_(3)/SiC composite ceramics were prepared fromα-Al_(2)O_(3) and SiC by a pressureless sinter method in this study.The effect of SiC contents on the mechanic properties,phase compositions and microstructure is studied.Experimental results show that the vickers hardness,wear resistance and thermal conductivity of the samples increase with the increase in the SiC content,and the hardness of the sample reaches 16.22 GPa,and thermal conductivity of the sample reaches 25.41 W/(m.K)at room temperature when the SiC content is 20 wt%(B5)and the sintering temperature is at 1640℃.Higher hardness means higher scour resistance,and it indicates that the B5 material is expected to be used for the solar heat absorber of third generation solar thermal generation.The results indicate the mechanism of improving mechanical properties of Al_(2)O_(3)/SiC composite ceramics:SiC plays a role in grain refinement that the grain of SiC inhibits the grain growth of Al_(2)O_(3),while the addition of SiC changes the fracture mode from the intergranular to the intergranular-transgranular.
