Composite ceramics thermal barrier coatings(TBCs) are widely used in the aero-engines field due to their excellent thermal insulation, which improves the service life and durability of the inherent hot components. The...Composite ceramics thermal barrier coatings(TBCs) are widely used in the aero-engines field due to their excellent thermal insulation, which improves the service life and durability of the inherent hot components. The most typical, successful and widely used TBCs material is yttria stabilized zirconia(YSZ). In this paper, fabrication methods, coating structures, materials, failure mechanism and major challenges of YSZ TBCs are introduced and reviewed. The research tendency is put forward as well. This review provides a good understanding of the YSZ TBCs and inspires researchers to discover versatile ideas to improve the TBCs systems.展开更多
Solid oxide fuel cells(SOFCs)are regarded to be a key clean energy system to convert chemical energy(e.g.H_(2) and O_(2))into electrical energy with high efficiency,low carbon footprint,and fuel flexibility.The electr...Solid oxide fuel cells(SOFCs)are regarded to be a key clean energy system to convert chemical energy(e.g.H_(2) and O_(2))into electrical energy with high efficiency,low carbon footprint,and fuel flexibility.The electrolyte,typically doped zirconia,is the"state of the heart"of the fuel cell technologies,determining the performance and the operating temperature of the overall cells.Yttria stabilized zirconia(YSZ)have been widely used in SOFC due to its excellent oxide ion conductivity at high temperature.The composition and temperature dependence of the conductivity has been hotly studied in experiment and,more recently,by theoretical simulations.The characterization of the atomic structure for the mixed oxide system with different compositions is the key for elucidating the conductivity behavior,which,however,is of great challenge to both experiment and theory.This review presents recent theoretical progress on the structure and conductivity of YSZ electrolyte.We compare different theoretical methods and their results,outlining the merits and deficiencies of the methods.We highlight the recent results achieved by using stochastic surface walking global optimization with global neural network potential(SSW-NN)method,which appear to agree with available experimental data.The advent of machine-learning atomic simulation provides an affordable,efficient and accurate way to understand the complex material phenomena as encountered in solid electrolyte.The future research directions for design better electrolytes are also discussed.展开更多
Nanostructured yttria partially stabilized zirconia(YSZ) coatings were prepared by atmospheric plasma spraying(APS) using the conglomeration made by zirconia nanoparticle as the raw materials.The measurement methods,w...Nanostructured yttria partially stabilized zirconia(YSZ) coatings were prepared by atmospheric plasma spraying(APS) using the conglomeration made by zirconia nanoparticle as the raw materials.The measurement methods,which consisted of scanning electron microscopy(SEM),transmission electron microscopy(TEM) and thermal cycling behavior,were used to character the morphology,composition and thermal oxidation behavior of the powder and the coatings.From the results,it was shown that the YSZ coating was the laminar structure,and the elements distribution in the bond and top coat were well-proportioned.The YSZ coatings were composed of fine grains with size ranging from 30 to 110 nm.The laminar layers with columnar grains were surrounded with unmelted parts of the nanostructured powder and some equiaxed grains.In the as-sprayed nanostructured zirconia coatings,there existed pores that were less than 1 μm.The cracks were observed on some of the crystal border.The cyclic oxidation experiment showed that the nanostructured coating had longer thermal cycling lifetime to exhibit the promising thermal cyclic oxidation resistance.The failure of the nanostructured TBC was similar to the failure of conventional APS TBC.展开更多
Yttria stabilized zirconia (YSZ) has widely been used as electrolyte in solid oxide fuel cell (SOFC). The microstructure of YSZ related to the fabrication process was discussed in the paper. With YSZ nano-powders abou...Yttria stabilized zirconia (YSZ) has widely been used as electrolyte in solid oxide fuel cell (SOFC). The microstructure of YSZ related to the fabrication process was discussed in the paper. With YSZ nano-powders about 40-100 nm as raw material, the YSZ adobe was manufactured by tape calendering process. The named three-step sintering process was performed at 1000 ℃ for 2 h, then raised the temperature with normal rate and as soon as up to 1400 ℃, the furnace was controlled at 1250-1300 ℃ for 10-20 h. The high dense YSZs with the relative density of 96%-99% were obtained; the grain size of YSZ could be reduced to 0.5-3 μm. The above result is benefited to co-fired in the electrode-supported SOFCs.展开更多
How to control the quality of the coatings has become a major problem during the plasma spraying. Because nozzle contour has a great influence on the characteristic of the plasma jet, two kinds of plasma torches equip...How to control the quality of the coatings has become a major problem during the plasma spraying. Because nozzle contour has a great influence on the characteristic of the plasma jet, two kinds of plasma torches equipped with a standard cylindrical nozzle and a converging-diverging nozzle are designed for low pressure plasma spraying（LPPS） and very low pressure plasma spraying（VLPPS）. Yttria stabilized zirconia（YSZ） coatings are obtained in the reducing pressure environment. The properties of the plasma jet without or with powder injection are analyzed by optical emission spectroscopy, and the electron temperature is calculated based on the ratio of the relative intensity of two Arlspectral lines. The results show that some of the YSZ powder can be vaporized in the low pressure enlarged plasma jet, and the long anode nozzle may improve the characteristics of the plasma jet. The coatings deposited by LPPS are mainly composed of the equiaxed grains and while the unmelted powder particles and large scalar pores appear in the coatings made by VLPPS. The long anode nozzle could improve the melting of the powders and deposition efficiency, and enhance the coatings＇ hardness. At the same time, the long anode nozzle could lead to a decrease in the overspray phenomenon. Through the comparison of the two different size＇s nozzle, the long anode is much more suitable for making the YSZ coatings.展开更多
The properties of yttria stabilized zirconia（YSZ） related to the sintering process were discussed.YSZ nano-powders about 40-100 nm as raw material,the sub-micrometer grain sizes such as 0.4-3 μm in YSZ were gotten ...The properties of yttria stabilized zirconia（YSZ） related to the sintering process were discussed.YSZ nano-powders about 40-100 nm as raw material,the sub-micrometer grain sizes such as 0.4-3 μm in YSZ were gotten by sintering process at 1300 ℃,which was performed at 1000 ℃ for 2 h,then raised the temperature at the rate of 50 ℃ / h to 1400 ℃,then decreased directly to 1300 ℃ in 30 minutes,finally at 1300 ℃ for 5-20 hours.The ratio of bigger grain size becomes larger as the holding time increasing at 1300 ℃.The grains less than 1 μm are about 50%,eg,43.2%,52.2% and 51.1% related to 1300 ℃ holding 5 hours,8 hours and 10 hours,respectively.As YSZ grain size became small,the electrical conductivities did not decrease,even increased,about 0.20 s/cm at 1000 ℃.The reduced sintering temperature and time were benefited to co-fire with the electrodes in electrode-supported SOFCs.展开更多
The thermal properties of a thermal barrier coating （TBC） system comprised of BaO-MgO-SiO_2 based glass-ceramic bond coating, 8% （mass fraction） yttria stabilized zirconia （8YSZ） top coating and nimonic alloy su...The thermal properties of a thermal barrier coating （TBC） system comprised of BaO-MgO-SiO_2 based glass-ceramic bond coating, 8% （mass fraction） yttria stabilized zirconia （8YSZ） top coating and nimonic alloy substrate were evaluated. The thermal diffusivity and thermal conductivity of the TBC coated substrate were lower than those of bare substrate and glass-ceramic coated substrate under identical conditions. The specific heat capacity, thermal diffusivity and thermal conductivity of the TBC coated substrate increase with the increase of the temperature. Further, it is observed that the thermal conductivity of the TBC system decreases with the increase in the top coating thickness.展开更多
Yttria stabilized zirconia(YSZ)film has been screen printed and sintered on a rigid substrate.The constrained sintering caused the formation of multiple microcracks and most critically large“blister”defects.The morp...Yttria stabilized zirconia(YSZ)film has been screen printed and sintered on a rigid substrate.The constrained sintering caused the formation of multiple microcracks and most critically large“blister”defects.The morphology of such defects has been characterized by scanning electron microscopy(SEM).It was revealed that the film surface exhibits noticeable roughness.Microhardness testing revealed little variation in green density distribution.Rheological measurement,however,showed that some agglomerations are present in the YSZ ink.The existence of agglomerations in the screen printing ink in combination with debonding at the film/substrate interface is potentially the cause for the formation of blister defects.展开更多
Polysiloxane coatings on yttria stabilized zirconia(YSZ)microspheres of 500μm were simulated in a spout fluidized bed coater using Multiphase Flow with Interface Exchange-Discrete Element Modelling(MFiX-DEM).Two diff...Polysiloxane coatings on yttria stabilized zirconia(YSZ)microspheres of 500μm were simulated in a spout fluidized bed coater using Multiphase Flow with Interface Exchange-Discrete Element Modelling(MFiX-DEM).Two different coater configurations were developed to study the influence of gas velocity and its distribution on particle dynamics.The presence of the Wurster tube not only enhances the dis-tribution but also increases the overall residence time of the particles.Investigations were also carried out with different Wurster tube positions(normal,10%and 20%lowered from its initial position).Among these,20%lowered Wurster tube position demonstrated the most effective coating process.The effects of gas inlet pressure on the average gas velocity and the distribution of particles were analyzed.More than 97%of the particles can be retained.The derived results,including average gas velocity,particle retention percentage,and distribution of particles with gas velocity,are being used to guide the experimental work in obtaining defect-free coatings for YSZ microspheres.展开更多
The novel dental ceramics can be fabricated at lower temperatures when sol-gel derived lithium disilicate glass ceramics(LDGC)was used as an additive for yttria stabilized tetragonal zirconia polycrystalline(Y-TZP)cer...The novel dental ceramics can be fabricated at lower temperatures when sol-gel derived lithium disilicate glass ceramics(LDGC)was used as an additive for yttria stabilized tetragonal zirconia polycrystalline(Y-TZP)ceramics.The effect of LDGC on the sintering,mechanical,and translucent properties of Y-TZP ceramics was investigated in the present study.The results showed that the LDGC additive effectively improved the densification of Y-TZP at 1100℃,which was much lower than the sintering temperature for pure Y-TZP.When sintered at 1100℃,the Y-TZP with 1 wt%LDGC reached a relative density of 95.45%,and prossessed a flexural strength of 482.4 MPa and a fracture toughness of 5.94 MPa-m12.Moreover,its translucency was also improved.While,the addition of LDGC could result in an escape of yttrium atoms from the grain lattice of zirconia,which induced the tetragonal-monoclinic transformation of zirconia and abnormal growth of monoclinic grains.The escaped yttrium atoms diffused into the intergranular glass phase.The results indicated that the novel Y-TZP-LDGC ceramics has a great potential to be used for all-ceramic restorations.展开更多
文摘Composite ceramics thermal barrier coatings(TBCs) are widely used in the aero-engines field due to their excellent thermal insulation, which improves the service life and durability of the inherent hot components. The most typical, successful and widely used TBCs material is yttria stabilized zirconia(YSZ). In this paper, fabrication methods, coating structures, materials, failure mechanism and major challenges of YSZ TBCs are introduced and reviewed. The research tendency is put forward as well. This review provides a good understanding of the YSZ TBCs and inspires researchers to discover versatile ideas to improve the TBCs systems.
基金supported by Shanghai Sailing Program(No.19YF1442800)the National Key Research and Development Program of China(No.2018YFA0208600)the National Natural Science Foundation of China(No.22003040,No.22033003,No.91945301,No.91745201,and No.21533001).
文摘Solid oxide fuel cells(SOFCs)are regarded to be a key clean energy system to convert chemical energy(e.g.H_(2) and O_(2))into electrical energy with high efficiency,low carbon footprint,and fuel flexibility.The electrolyte,typically doped zirconia,is the"state of the heart"of the fuel cell technologies,determining the performance and the operating temperature of the overall cells.Yttria stabilized zirconia(YSZ)have been widely used in SOFC due to its excellent oxide ion conductivity at high temperature.The composition and temperature dependence of the conductivity has been hotly studied in experiment and,more recently,by theoretical simulations.The characterization of the atomic structure for the mixed oxide system with different compositions is the key for elucidating the conductivity behavior,which,however,is of great challenge to both experiment and theory.This review presents recent theoretical progress on the structure and conductivity of YSZ electrolyte.We compare different theoretical methods and their results,outlining the merits and deficiencies of the methods.We highlight the recent results achieved by using stochastic surface walking global optimization with global neural network potential(SSW-NN)method,which appear to agree with available experimental data.The advent of machine-learning atomic simulation provides an affordable,efficient and accurate way to understand the complex material phenomena as encountered in solid electrolyte.The future research directions for design better electrolytes are also discussed.
基金Project supported by the National Defense Basic Scientific Research Program of China (K0504030206)
文摘Nanostructured yttria partially stabilized zirconia(YSZ) coatings were prepared by atmospheric plasma spraying(APS) using the conglomeration made by zirconia nanoparticle as the raw materials.The measurement methods,which consisted of scanning electron microscopy(SEM),transmission electron microscopy(TEM) and thermal cycling behavior,were used to character the morphology,composition and thermal oxidation behavior of the powder and the coatings.From the results,it was shown that the YSZ coating was the laminar structure,and the elements distribution in the bond and top coat were well-proportioned.The YSZ coatings were composed of fine grains with size ranging from 30 to 110 nm.The laminar layers with columnar grains were surrounded with unmelted parts of the nanostructured powder and some equiaxed grains.In the as-sprayed nanostructured zirconia coatings,there existed pores that were less than 1 μm.The cracks were observed on some of the crystal border.The cyclic oxidation experiment showed that the nanostructured coating had longer thermal cycling lifetime to exhibit the promising thermal cyclic oxidation resistance.The failure of the nanostructured TBC was similar to the failure of conventional APS TBC.
基金The project was financiallysupportedby Ministry of Education,China(No.106087)and 863 Program of National High Technology Research Development Project,China(2005AA501050).
文摘Yttria stabilized zirconia (YSZ) has widely been used as electrolyte in solid oxide fuel cell (SOFC). The microstructure of YSZ related to the fabrication process was discussed in the paper. With YSZ nano-powders about 40-100 nm as raw material, the YSZ adobe was manufactured by tape calendering process. The named three-step sintering process was performed at 1000 ℃ for 2 h, then raised the temperature with normal rate and as soon as up to 1400 ℃, the furnace was controlled at 1250-1300 ℃ for 10-20 h. The high dense YSZs with the relative density of 96%-99% were obtained; the grain size of YSZ could be reduced to 0.5-3 μm. The above result is benefited to co-fired in the electrode-supported SOFCs.
基金Supported by National Natural Science Foundation of China(Grant No.51172033)Fundamental Research Funds for the Central Universities,China(Grant Nos.3132014078,3132014323)
文摘How to control the quality of the coatings has become a major problem during the plasma spraying. Because nozzle contour has a great influence on the characteristic of the plasma jet, two kinds of plasma torches equipped with a standard cylindrical nozzle and a converging-diverging nozzle are designed for low pressure plasma spraying（LPPS） and very low pressure plasma spraying（VLPPS）. Yttria stabilized zirconia（YSZ） coatings are obtained in the reducing pressure environment. The properties of the plasma jet without or with powder injection are analyzed by optical emission spectroscopy, and the electron temperature is calculated based on the ratio of the relative intensity of two Arlspectral lines. The results show that some of the YSZ powder can be vaporized in the low pressure enlarged plasma jet, and the long anode nozzle may improve the characteristics of the plasma jet. The coatings deposited by LPPS are mainly composed of the equiaxed grains and while the unmelted powder particles and large scalar pores appear in the coatings made by VLPPS. The long anode nozzle could improve the melting of the powders and deposition efficiency, and enhance the coatings＇ hardness. At the same time, the long anode nozzle could lead to a decrease in the overspray phenomenon. Through the comparison of the two different size＇s nozzle, the long anode is much more suitable for making the YSZ coatings.
基金Funded by the National Natural Science Foundation of China (NSFC)(No. 50730004)the New Century Elitist Project (No. NCET-06-0203)
文摘The properties of yttria stabilized zirconia（YSZ） related to the sintering process were discussed.YSZ nano-powders about 40-100 nm as raw material,the sub-micrometer grain sizes such as 0.4-3 μm in YSZ were gotten by sintering process at 1300 ℃,which was performed at 1000 ℃ for 2 h,then raised the temperature at the rate of 50 ℃ / h to 1400 ℃,then decreased directly to 1300 ℃ in 30 minutes,finally at 1300 ℃ for 5-20 hours.The ratio of bigger grain size becomes larger as the holding time increasing at 1300 ℃.The grains less than 1 μm are about 50%,eg,43.2%,52.2% and 51.1% related to 1300 ℃ holding 5 hours,8 hours and 10 hours,respectively.As YSZ grain size became small,the electrical conductivities did not decrease,even increased,about 0.20 s/cm at 1000 ℃.The reduced sintering temperature and time were benefited to co-fire with the electrodes in electrode-supported SOFCs.
文摘The thermal properties of a thermal barrier coating （TBC） system comprised of BaO-MgO-SiO_2 based glass-ceramic bond coating, 8% （mass fraction） yttria stabilized zirconia （8YSZ） top coating and nimonic alloy substrate were evaluated. The thermal diffusivity and thermal conductivity of the TBC coated substrate were lower than those of bare substrate and glass-ceramic coated substrate under identical conditions. The specific heat capacity, thermal diffusivity and thermal conductivity of the TBC coated substrate increase with the increase of the temperature. Further, it is observed that the thermal conductivity of the TBC system decreases with the increase in the top coating thickness.
文摘Yttria stabilized zirconia(YSZ)film has been screen printed and sintered on a rigid substrate.The constrained sintering caused the formation of multiple microcracks and most critically large“blister”defects.The morphology of such defects has been characterized by scanning electron microscopy(SEM).It was revealed that the film surface exhibits noticeable roughness.Microhardness testing revealed little variation in green density distribution.Rheological measurement,however,showed that some agglomerations are present in the YSZ ink.The existence of agglomerations in the screen printing ink in combination with debonding at the film/substrate interface is potentially the cause for the formation of blister defects.
基金supported by the Office of Nuclear Energy of Department of Energy(grant No.DE-NE0008807).
文摘Polysiloxane coatings on yttria stabilized zirconia(YSZ)microspheres of 500μm were simulated in a spout fluidized bed coater using Multiphase Flow with Interface Exchange-Discrete Element Modelling(MFiX-DEM).Two different coater configurations were developed to study the influence of gas velocity and its distribution on particle dynamics.The presence of the Wurster tube not only enhances the dis-tribution but also increases the overall residence time of the particles.Investigations were also carried out with different Wurster tube positions(normal,10%and 20%lowered from its initial position).Among these,20%lowered Wurster tube position demonstrated the most effective coating process.The effects of gas inlet pressure on the average gas velocity and the distribution of particles were analyzed.More than 97%of the particles can be retained.The derived results,including average gas velocity,particle retention percentage,and distribution of particles with gas velocity,are being used to guide the experimental work in obtaining defect-free coatings for YSZ microspheres.
基金supported by the Shanghai Committee of Science and Technology,China(No.17441904100).
文摘The novel dental ceramics can be fabricated at lower temperatures when sol-gel derived lithium disilicate glass ceramics(LDGC)was used as an additive for yttria stabilized tetragonal zirconia polycrystalline(Y-TZP)ceramics.The effect of LDGC on the sintering,mechanical,and translucent properties of Y-TZP ceramics was investigated in the present study.The results showed that the LDGC additive effectively improved the densification of Y-TZP at 1100℃,which was much lower than the sintering temperature for pure Y-TZP.When sintered at 1100℃,the Y-TZP with 1 wt%LDGC reached a relative density of 95.45%,and prossessed a flexural strength of 482.4 MPa and a fracture toughness of 5.94 MPa-m12.Moreover,its translucency was also improved.While,the addition of LDGC could result in an escape of yttrium atoms from the grain lattice of zirconia,which induced the tetragonal-monoclinic transformation of zirconia and abnormal growth of monoclinic grains.The escaped yttrium atoms diffused into the intergranular glass phase.The results indicated that the novel Y-TZP-LDGC ceramics has a great potential to be used for all-ceramic restorations.
