The Al/fly ash composites are fabricated by liquid reactive sintering P/M process withfly ash particles as intensifying phases. The reactivity and newly formed phases dur-ing liquid sintering process have been analyze...The Al/fly ash composites are fabricated by liquid reactive sintering P/M process withfly ash particles as intensifying phases. The reactivity and newly formed phases dur-ing liquid sintering process have been analyzed by combing Thermochemical data basecalculation and XRD characterization. The results show that some of constituents infly ash have reacted with liquid aluminum so that the elemental Si, Fe, Ti as well assome amount of intermetallic compounds occur. The properties of aluminum/fly ashcomposites have been improved. With the fraction of fly ash increase, the compositedensity decreases; the hardness and the modulus of the composite increases, and thecomposite wear resistance are significantly increased. The fly ash reinforced compos-ires represent a sort of low cost product with possible widespread applications in theautomotive, small engine, and electromechanical machinery sectors.展开更多
Using coal fly ash slurry samples supplemented with different amounts of Al_2O_3,we fabricated mullite-based porous ceramics via a dipping-polymer-replica approach,which is a popular method suitable for industrial app...Using coal fly ash slurry samples supplemented with different amounts of Al_2O_3,we fabricated mullite-based porous ceramics via a dipping-polymer-replica approach,which is a popular method suitable for industrial application.The microstructure,phase composition,and compressive strength of the sintered samples were investigated.Mullite was identified in all of the prepared materials by X-ray diffraction analysis.The microstructure and compressive strength were strongly influenced by the content of Al_2O_3.As the Al/Si mole ratio in the starting materials was increased from 0.84 to 2.40,the amount of amorphous phases in the sintered microstructure decreased and the compressive strength of the sintered samples increased.A further increase in the Al_2O_3 content resulted in a decrease in the compressive strength of the sintered samples.The mullite-based porous ceramic with an Al/Si molar ratio of 2.40 exhibited the highest compressive strength and the greatest shrinkage among the investigated samples prepared using coal fly ash as the main starting material.展开更多
Composites are most promising materials of recent interest. Metal matrix composites (MMCs) possess significantly improved properties compared to unreinforced alloys. There has been an increasing interest in composites...Composites are most promising materials of recent interest. Metal matrix composites (MMCs) possess significantly improved properties compared to unreinforced alloys. There has been an increasing interest in composites containing low density and low cost reinforcements. In view of the generation of large quantities of solid waste by products like fly ash and slags, the present expensive manner in which it is discarded, new methods for treating and using these solid wastes are required. Hence, composites with fly ash and granulated blast furnace (GBF) slag as reinforcements are likely to overcome the cost barrier for wide spread applications in automotive and small engine applications. In the present investigation, AA 2024 alloy-5 wt% fly ash and GBF slag composites separately were made by stir casting route. Phase identification and structural characterization were carried out on fly ash and GBF slag by X-ray diffraction studies. Scanning electron microscopy with energy dispersive X-ray spectroscopy EDS was used for microstructure analysis. The hardness and compression tests were carried out on all these alloy and composites. The SEM studies reveal that there was a uniform distribution of fly ash and GBF slag particles in the matrix phase and also very good bonding existed between the matrix and reinforcement. Improved hardness and mechanical properties were observed for both the composites compared to alloy;this increase is higher for Al-fly ash composite than Al-GBF slag composite.展开更多
Corundum-mullite porous ceramics(CMPCs)were fabricated using fly ash and aluminum ash as the raw materials,adding different amounts of starch(0,10%,20%,and 30%,by mass)as the pore-forming agent,molding and firing at 1...Corundum-mullite porous ceramics(CMPCs)were fabricated using fly ash and aluminum ash as the raw materials,adding different amounts of starch(0,10%,20%,and 30%,by mass)as the pore-forming agent,molding and firing at 1200℃ for 1 h.The apparent porosity,the bulk density,the cold compressive strength,the thermal shock resistance and the thermal conductivity of the CMPCs were tested.The phase composition and the microstructure of the CMPCs were characterized by XRD and SEM.The effect of the starch addition on the properties of the CMPCs was studied.The results show that:(1)the CMPCs with high porosity can be successfully prepared by adding starch as the pore-forming agent and firing at 1200℃ for 1 h;(2)with the starch addition increasing,the porosity increases;the cold compressive strength and the number of the quenching cycles of the CMPCs decrease,but they remain at high levels;meanwhile,the thermal conductivity decreases;(3)generally,when adding 20 mass%starch,the CMPC has the apparent porosity of 48.6%,the cold compressive strength of 52.1 MPa,the quenching cycles of 5 and the thermal conductivity of 1.63 W·m-1·K-1 and 1.52 W·m-1·K-1,respectively,at 25℃ and 500℃,showing good performance.展开更多
文摘The Al/fly ash composites are fabricated by liquid reactive sintering P/M process withfly ash particles as intensifying phases. The reactivity and newly formed phases dur-ing liquid sintering process have been analyzed by combing Thermochemical data basecalculation and XRD characterization. The results show that some of constituents infly ash have reacted with liquid aluminum so that the elemental Si, Fe, Ti as well assome amount of intermetallic compounds occur. The properties of aluminum/fly ashcomposites have been improved. With the fraction of fly ash increase, the compositedensity decreases; the hardness and the modulus of the composite increases, and thecomposite wear resistance are significantly increased. The fly ash reinforced compos-ires represent a sort of low cost product with possible widespread applications in theautomotive, small engine, and electromechanical machinery sectors.
基金financially supported by the Project of the Science and Technology Creative Team of Universities in Jiangxi Province,China(No.00008713)the Open Foundation of Jiangxi Key Laboratory for Advanced Copper and Tungsten Materials(No.2013-KLP-04)
文摘Using coal fly ash slurry samples supplemented with different amounts of Al_2O_3,we fabricated mullite-based porous ceramics via a dipping-polymer-replica approach,which is a popular method suitable for industrial application.The microstructure,phase composition,and compressive strength of the sintered samples were investigated.Mullite was identified in all of the prepared materials by X-ray diffraction analysis.The microstructure and compressive strength were strongly influenced by the content of Al_2O_3.As the Al/Si mole ratio in the starting materials was increased from 0.84 to 2.40,the amount of amorphous phases in the sintered microstructure decreased and the compressive strength of the sintered samples increased.A further increase in the Al_2O_3 content resulted in a decrease in the compressive strength of the sintered samples.The mullite-based porous ceramic with an Al/Si molar ratio of 2.40 exhibited the highest compressive strength and the greatest shrinkage among the investigated samples prepared using coal fly ash as the main starting material.
文摘Composites are most promising materials of recent interest. Metal matrix composites (MMCs) possess significantly improved properties compared to unreinforced alloys. There has been an increasing interest in composites containing low density and low cost reinforcements. In view of the generation of large quantities of solid waste by products like fly ash and slags, the present expensive manner in which it is discarded, new methods for treating and using these solid wastes are required. Hence, composites with fly ash and granulated blast furnace (GBF) slag as reinforcements are likely to overcome the cost barrier for wide spread applications in automotive and small engine applications. In the present investigation, AA 2024 alloy-5 wt% fly ash and GBF slag composites separately were made by stir casting route. Phase identification and structural characterization were carried out on fly ash and GBF slag by X-ray diffraction studies. Scanning electron microscopy with energy dispersive X-ray spectroscopy EDS was used for microstructure analysis. The hardness and compression tests were carried out on all these alloy and composites. The SEM studies reveal that there was a uniform distribution of fly ash and GBF slag particles in the matrix phase and also very good bonding existed between the matrix and reinforcement. Improved hardness and mechanical properties were observed for both the composites compared to alloy;this increase is higher for Al-fly ash composite than Al-GBF slag composite.
基金The authors gratefully acknowledged the supports of National Natural Science Foundation of China(Grant No.U1908227)open research fund for State Key Laboratory of Advanced Refractories(Grant No.SKLAR201904).
文摘Corundum-mullite porous ceramics(CMPCs)were fabricated using fly ash and aluminum ash as the raw materials,adding different amounts of starch(0,10%,20%,and 30%,by mass)as the pore-forming agent,molding and firing at 1200℃ for 1 h.The apparent porosity,the bulk density,the cold compressive strength,the thermal shock resistance and the thermal conductivity of the CMPCs were tested.The phase composition and the microstructure of the CMPCs were characterized by XRD and SEM.The effect of the starch addition on the properties of the CMPCs was studied.The results show that:(1)the CMPCs with high porosity can be successfully prepared by adding starch as the pore-forming agent and firing at 1200℃ for 1 h;(2)with the starch addition increasing,the porosity increases;the cold compressive strength and the number of the quenching cycles of the CMPCs decrease,but they remain at high levels;meanwhile,the thermal conductivity decreases;(3)generally,when adding 20 mass%starch,the CMPC has the apparent porosity of 48.6%,the cold compressive strength of 52.1 MPa,the quenching cycles of 5 and the thermal conductivity of 1.63 W·m-1·K-1 and 1.52 W·m-1·K-1,respectively,at 25℃ and 500℃,showing good performance.
