The characteristic features of operation in a pulsed regime of bifilar Cooper and Tesla coils during magnetic pulse processing and heating of the environment are considered using the dependence of the maximum amplitud...The characteristic features of operation in a pulsed regime of bifilar Cooper and Tesla coils during magnetic pulse processing and heating of the environment are considered using the dependence of the maximum amplitude at the leading edge of the magnetic pulse <img src="Edit_0a8c724d-3163-470b-b05b-c54ef85a7d58.bmp" alt="" /> on its time duration <em>τ</em>. The spatial distribution of the magnetic induction lines <em><strong>B</strong></em> inside and around the Cooper coil is given, where, unlike the Tesla coil, the maximum values of <em><strong>B</strong></em> arise in the extreme planes of the coil, and its central plane is zero. The defining advantages of new methods of magnetic pulse processing and heating of the environment are considered: the dependence <img src="Edit_8bc48965-e6f8-4005-b1fd-5868944e6862.bmp" alt="" /> at <em>τ</em> → 0;the exchange of energy between the magnetic pulse and the environment;periodic sequence of series of unipolar magnetic pulses at various processing modes. It is shown that 1) for electric fields<em> E<sup>out</sup></em> = 10<sup>10</sup> – 10<sup>12</sup>V/m, arising at the leading edge of a magnetic pulse with duration 10<sup>-5</sup> – 10<sup>-7</sup> s, in the deformation fractal space the electrodynamics of these fields is nonlinear;2) inside the Tesla coil, in the package of conducting tapes and tubes, the pumping energy from the pulsed field <em>E<sup>out</sup></em><sup> </sup>is mainly dissipated in the skin layer in the form of refractory coatings and heats the environment at all stages of plastic deformation of workpieces and heating elements up to the collapse of unstable microcracks. The coefficient of conversion of the pump energy in the pulsed regime with respect to the constant current regime is found.展开更多
The principle and technological design of electroslag continuous casting （ESCC）, including bifilar mode, T-shaped mould, and metal level detecting system, are detailed. Remelting was carded out for 1Crl8Ni9Ti stainl...The principle and technological design of electroslag continuous casting （ESCC）, including bifilar mode, T-shaped mould, and metal level detecting system, are detailed. Remelting was carded out for 1Crl8Ni9Ti stainless steel with ESCC. The surface finish, chemical composition, macroand microstructures, and inclusions of the remelted billets were characterized. ESCC reduces the cost and increases the productivity in comparison to traditional ESR, while achieves comparably excellent products.展开更多
In this study, the key technologies of a 6-m long bearing steel ingot produced by electroslag remelting withdrawing(ESRW) process, including bifilar mode supply, slag system development, and design of mold, were studi...In this study, the key technologies of a 6-m long bearing steel ingot produced by electroslag remelting withdrawing(ESRW) process, including bifilar mode supply, slag system development, and design of mold, were studied based on the laboratory research achievements. The 6-m long ingot of bearing steel GGr15 with a cross-section of 300 mm × 340 mm was produced using the ESRW process with a bifilar mode and a multi-taper T-mold in a plant. The testing results show that the melting rate using the ESRW bifilar mode technology is three times faster than traditional electroslag remelting(ESR), and the power consumption is only 1,320 k Wh per ton steel. Through testing for the chemical composition, macrostructure and inclusions of remelted ingot, it can be concluded that the ESRW bifilar mode technology not only retains the characteristics of traditional ESR, but also improves the production efficiency and reduces the cost compared to traditional ESR.展开更多
文摘The characteristic features of operation in a pulsed regime of bifilar Cooper and Tesla coils during magnetic pulse processing and heating of the environment are considered using the dependence of the maximum amplitude at the leading edge of the magnetic pulse <img src="Edit_0a8c724d-3163-470b-b05b-c54ef85a7d58.bmp" alt="" /> on its time duration <em>τ</em>. The spatial distribution of the magnetic induction lines <em><strong>B</strong></em> inside and around the Cooper coil is given, where, unlike the Tesla coil, the maximum values of <em><strong>B</strong></em> arise in the extreme planes of the coil, and its central plane is zero. The defining advantages of new methods of magnetic pulse processing and heating of the environment are considered: the dependence <img src="Edit_8bc48965-e6f8-4005-b1fd-5868944e6862.bmp" alt="" /> at <em>τ</em> → 0;the exchange of energy between the magnetic pulse and the environment;periodic sequence of series of unipolar magnetic pulses at various processing modes. It is shown that 1) for electric fields<em> E<sup>out</sup></em> = 10<sup>10</sup> – 10<sup>12</sup>V/m, arising at the leading edge of a magnetic pulse with duration 10<sup>-5</sup> – 10<sup>-7</sup> s, in the deformation fractal space the electrodynamics of these fields is nonlinear;2) inside the Tesla coil, in the package of conducting tapes and tubes, the pumping energy from the pulsed field <em>E<sup>out</sup></em><sup> </sup>is mainly dissipated in the skin layer in the form of refractory coatings and heats the environment at all stages of plastic deformation of workpieces and heating elements up to the collapse of unstable microcracks. The coefficient of conversion of the pump energy in the pulsed regime with respect to the constant current regime is found.
文摘The principle and technological design of electroslag continuous casting （ESCC）, including bifilar mode, T-shaped mould, and metal level detecting system, are detailed. Remelting was carded out for 1Crl8Ni9Ti stainless steel with ESCC. The surface finish, chemical composition, macroand microstructures, and inclusions of the remelted billets were characterized. ESCC reduces the cost and increases the productivity in comparison to traditional ESR, while achieves comparably excellent products.
基金financially supported by the National Natural Science Foundation of China(No.51474126)the Science and Technology Commission of Liaoning,China(No.L2013125)
文摘In this study, the key technologies of a 6-m long bearing steel ingot produced by electroslag remelting withdrawing(ESRW) process, including bifilar mode supply, slag system development, and design of mold, were studied based on the laboratory research achievements. The 6-m long ingot of bearing steel GGr15 with a cross-section of 300 mm × 340 mm was produced using the ESRW process with a bifilar mode and a multi-taper T-mold in a plant. The testing results show that the melting rate using the ESRW bifilar mode technology is three times faster than traditional electroslag remelting(ESR), and the power consumption is only 1,320 k Wh per ton steel. Through testing for the chemical composition, macrostructure and inclusions of remelted ingot, it can be concluded that the ESRW bifilar mode technology not only retains the characteristics of traditional ESR, but also improves the production efficiency and reduces the cost compared to traditional ESR.
