Carbon dioxide(CO2)is one of the commonly emitted gaseous by-products in industrial processes.While CO2 gas is the main cause to greenhouse effect,various CO2 capture technologies have been proposed and implemented to...Carbon dioxide(CO2)is one of the commonly emitted gaseous by-products in industrial processes.While CO2 gas is the main cause to greenhouse effect,various CO2 capture technologies have been proposed and implemented to sequester the CO2 before the waste gases being released into the atmosphere.One of the mature technologies for CO2 absorption is by using amine-based solvents.In this regard,different single amine solvents or blended amine solvents have been proven for their capability to remove CO2.However,the dissolution and reaction of CO2 gas with the amine solvents turn the solution corrosive.Such phenomenon is undesired as it posts corrosion problem to the absorption column,which normally built of carbon steel material.Henceforth,understanding the behaviour of different amine-based solvents in absorbing CO2 and its subsequent impact on carbon steel corrosion is very significant.In this review article,we will outline some of the more commonly used solvents and their respective advantages and disadvantages,motivating further investigation into the corrosion tendency.Meanwhile,existing gaps in this research area are discussed for future investigation.展开更多
The impact energy prediction model of low carbon steel was investigated based on industrial data. A three-layer neural network, extreme learning machine, and deep neural network were compared with different activation...The impact energy prediction model of low carbon steel was investigated based on industrial data. A three-layer neural network, extreme learning machine, and deep neural network were compared with different activation functions, structure parameters, and training functions. Bayesian optimization was used to determine the optimal hyper-parameters of the deep neural network. The model with the best performance was applied to investigate the importance of process parameter variables on the impact energy of low carbon steel. The results show that the deep neural network obtains better prediction results than those of a shallow neural network because of the multiple hidden layers improving the learning ability of the model. Among the models, the Bayesian optimization deep neural network achieves the highest correlation coefficient of 0.9536, the lowest mean absolute relative error of 0.0843, and the lowest root mean square error of 17.34 J for predicting the impact energy of low carbon steel. Among the variables, the main factors affecting the impact energy of low carbon steel with a final thickness of7.5 mm are the thickness of the original slab, the thickness of intermediate slab, and the rough rolling exit temperature from the specific hot rolling production line.展开更多
The introduction of surface engineering is expected to be an effective strategy against fretting damage. A large number of studies show that the low gas multi-component (such as carbon, nitrogen, sulphur and oxygen, e...The introduction of surface engineering is expected to be an effective strategy against fretting damage. A large number of studies show that the low gas multi-component (such as carbon, nitrogen, sulphur and oxygen, etc) thermo-chemical treatment(LTGMTT) can overcome the brittleness of nitriding process, and upgrade the surface hardness and improve the wear resistance and fatigue properties of the work-pieces significantly. However, there are few reports on the anti-fretting properties of the LTGMTT modified layer up to now, which limits the applications of fretting. So this paper discusses the fretting wear behavior of modified layer on the surface of LZ50 (0.48%C) steel prepared by low temperature gas multi-component thermo-chemical treatment (LTGMTT) technology. The fretting wear tests of the modified layer flat specimens and its substrate (LZ50 steel) against 52100 steel balls with diameter of 40 mm are carried out under normal load of 150 N and displacement amplitudes varied from 2 μm to 40 μm. Characterization of the modified layer and dynamic analyses in combination with microscopic examinations were performed through the means of scanning electron microscope(SEM), optical microscope(OM), X-ray diffraction(XRD) and surface profilometer. The experimental results showed that the modified layer with a total thickness of 60 μm was consisted of three parts, i.e., loose layer, compound layer and diffusion layer. Compared with the substrate, the range of the mixed fretting regime(MFR) of the LTGMTT modified layer diminished, and the slip regime(SR) of the modified layer shifted to the direction of smaller displacement amplitude. The coefficient of friction(COF) of the modified layer was lower than that of the substrate in the initial stage. For the modified layer, the damage in partial slip regime(PSR) was very slight. The fretting wear mechanism of the modified layer both in MFR and SR was abrasive wear and delamination. The modified layer presented better wear resistance than the substrate in PSR and MFR; however, in SR, the wear resistance of the modified layer decreased with the increase of the displacement amplitudes. The experimental results can provide some experimental bases for promoting industrial application of LTGMTT modified layer in anti-fretting wear.展开更多
The present work employed the X-ray diffraction, scanning electron microscopy, electron backscattered diffraction, and electron probe microanalysis techniques to identify the microstructural evolution and mechanical a...The present work employed the X-ray diffraction, scanning electron microscopy, electron backscattered diffraction, and electron probe microanalysis techniques to identify the microstructural evolution and mechanical and abrasive behavior of high carbon steel during quenching-partitioning treatment with an aim to enhance the toughness and wear resistance of high carbon steel.Results showed that, with the increase in partitioning temperature from 250 to 400℃, the amount of retained austenite(RA) decreased resulting from the carbide precipitation effect after longer partitioning times.Moreover, the stability of RA generally increased because of the enhanced degree of carbon enrichment in RA.Given the factors affecting the toughness of high carbon steel, the stability of RA associated with size, carbon content, and morphology plays a significant role in determining the toughness of high carbon steel.The analysis of the wear resistance of samples with different mechanical properties shows that hardness is the primary factor affecting the wear resistance of high carbon steel, and the toughness is the secondary one.展开更多
A mechanistic model is developed to investigate the influence of an activator on the corrosion rate of carbon steel in the absorption processes of carbon dioxide(CO2).Piperazine(PZ)is used as the activator in diethano...A mechanistic model is developed to investigate the influence of an activator on the corrosion rate of carbon steel in the absorption processes of carbon dioxide(CO2).Piperazine(PZ)is used as the activator in diethanolamine(DEA)aqueous solutions.The developed model for corrosion takes into consideration the effect of fluid flow,transfer of charge and diffusion of oxidizing agents and operating parameters like temperature,activator concentration,CO2 loading and pH.The study consists of two major models:Vapor–liquid Equilibrium(VLE)model and electrochemical corrosion model.The electrolyte-NRTL equilibrium model was used for determination of concentration of chemical species in the bulk solution.The results of speciation were subsequently used for producing polarization curves and predicting the rate of corrosion occurring at the surface of metal.An increase in concentration of activator,increases the rate of corrosion of carbon steel in mixtures of activated DEA.展开更多
In the present work, the corrosion behavior of base and welded API5L X-52 carbon steel coupons in synthetic ground water solution NS-4 was studied. Subsequently, the morphology and composition of the corrosion product...In the present work, the corrosion behavior of base and welded API5L X-52 carbon steel coupons in synthetic ground water solution NS-4 was studied. Subsequently, the morphology and composition of the corrosion product deposits were determined using scanning electron microscopy (SEM). Based on weight loss as well as Tafel’s measurements, increasing the sulfide ions content above 0.4 mM, had an inhibition effect on the corrosion behavior of carbon steel. According to EDAX analyses, increasing of sulfide concentration from 0.4 to 4 mM Na<sub>2</sub>S, the Fe/S ratio decreased from 12.02 at 0.4 mM to 2.6 at 4 mM Na<sub>2</sub>S.展开更多
This study describes the adsorption behavior of three arylthiophene derivatives namely:2-(4-amidino-3-fluorophenyl)-5-[4-methoxy phenyl] thiophene dihydrochloride salt(MA-1217),2-(4-amidinophenyl)-5-[4-chlorophenyll t...This study describes the adsorption behavior of three arylthiophene derivatives namely:2-(4-amidino-3-fluorophenyl)-5-[4-methoxy phenyl] thiophene dihydrochloride salt(MA-1217),2-(4-amidinophenyl)-5-[4-chlorophenyll thiophene dihydrochloride salt(MA-1316) and 2-(4-amidino-3-fluorophenyl)-5-[4-ch lorophenyllthiophene dihydrochloride salt(MA-1312) at C-steel in 1.0 mol·L^(-1) HCl interface using experimental and theoretical studies.Electrochemical and mass loss measurements showed that the inhibition efficiency(IE) of the arylthiophene derivatives increases with increasing concentrations and exhibited maximum efficiency 89% at 21×10^(-6) mol·L^(-1)(MA-1217) by mass loss method.The investigated arylthiophene derivatives obey the Langmuir adsorption isotherm.From polarization studies the arylthiophene derivatives act as mixed-type inhibitors.Surface analysis were carried out and discussed.The mode of orientation and adsorption of inhibitor molecules on C-steel surface was studied using molecular dynamics(MD) simulations.Quantum chemical parameters as well as the radial distribution function indices and binding energies confirm the experimental results.展开更多
Erosion is one of the most concerning issues in pipeline flow assurance for the Oil&Gas pipeline industries,which can easily lead to wall thinning,perforation leakage,and other crucial safety risks to the steady o...Erosion is one of the most concerning issues in pipeline flow assurance for the Oil&Gas pipeline industries,which can easily lead to wall thinning,perforation leakage,and other crucial safety risks to the steady operation of pipelines.In this research,a novel experimental device is designed to investigate the erosion characteristics of 304 stainless and L245 carbon steel in the gas-solid two-phase flow.Regarding the impacts on erosion rate,the typical factors such as gas velocity,impact angle,erosion time,particle material and target material are individually observed and comprehensive analyzed with the assistance of apparent morphology characterized via Scanning Electron Microscope.Experimental results show that the severest erosion occurs when the angle reaches approximate 30°whether eroded by type I or type II particles,which is observed in both two types of steel.Concretely,304 stainless steel and L245 carbon steel appear to be cut at low angles,and impacted at high angles to form erosion pits.In the steady operational state,the erosion rate is insensitive to the short erosion time and free from the influences caused by the“erosion latent period”.Based on the comparison between experimental data and numerical results generated by existing erosion models,a modified model with low tolerance(<3%),high feasibility and strong consistency is proposed to make an accurate prediction of the erosion in terms of two types of steel under various industrial conditions.展开更多
This paper explained the mechanism of carbon pickup byultra-low-carbon steels during continuous casting and indicated that the major cause of carbon pickup is the contact of the molten steel with the enriched-carbon l...This paper explained the mechanism of carbon pickup byultra-low-carbon steels during continuous casting and indicated that the major cause of carbon pickup is the contact of the molten steel with the enriched-carbon layer of the powder. Forming of the enriched-carbon layer is due to the existing of “carbon core”. Accordingly, the measures to reduce the carbon content and amount of the enriched-carbon layer were investigated. A kind of new powder has been developed and successfully used to minimize the carbon pickup by ultra-low carbon steels during continuous casting.展开更多
To reveal the formation mechanism and main influencing factors of C-segregation in high carbon steel under different solidification rates(40,80,160,200 and 320μm·s^(-1)),the enrichment characteristics of carbon ...To reveal the formation mechanism and main influencing factors of C-segregation in high carbon steel under different solidification rates(40,80,160,200 and 320μm·s^(-1)),the enrichment characteristics of carbon atoms in the solid-liquid zone of Fe-0.61%C steel were studied using a zone melting liquid metal cooling apparatus and electron probe microanalysis.The relationships among micro-segregation of carbon atoms,solid-liquid interface morphology and solidification rate were fully discussed.The results show that large dendrite spacing and a slow-moving dendritic interface create less resistance and more time for the migration of interdendritic carbon atoms to liquid zone.This results in the continuous enrichment of carbon atoms in liquid zone,further expands the solid-liquid temperature range,prolongs the solidification time of molten steel,and causes the formation of carbon micro-segregation at the solidification end as the solidification rate is 40μm·s^(-1).Conversely,abundant and elongated secondary dendrite arms with small spacing seriously impede the diffusion of interdendritic carbon-rich molten steel to liquid zone.As a result,there is only obvious dendrite segregation,but little difference in the carbon content along the solidification direction as solidification rate exceeds 200μm·s^(-1).展开更多
In order to understand the effects of titanium,zirconium and magnesium on inclusions and the impact toughness of heat affected zone（HAZ） of steel,four low carbon steels deoxidized by titanium,zirconium and magnesium...In order to understand the effects of titanium,zirconium and magnesium on inclusions and the impact toughness of heat affected zone（HAZ） of steel,four low carbon steels deoxidized by titanium,zirconium and magnesium were obtained.After melting,forging,rolling and welding simulation,the inclusion characteristics （size,distribution,morphology and chemistry） analysis,Charpy-type test and the fracture observation of the specimens after the Charpy-type test were carried out respectively.The following results were found.A linear relationship exists between inclusions density and Ti content when Ti content ranges from 0.004%to 0.032% without Mg,and the proportion of inclusions in diameter less than 0.5μm decreases with the increasing of Ti content in steel.The density of inclusion increases rapidly when adding Ti-Zr-Mg deoxidant.The addition of Ti-Zr-Mg can enhance the impact toughness of HAZ after welding simulation.The maximal impacting energy after welding simulation is 249 J at 253 K.The complex particles of MgO-ZrO2-TiOx-MnS are most benefit to enhance impact toughness.展开更多
The effect of the presence of Ni in solution as Ni-EDTA complex in lithiated water at roon temperature and pH 10.5 on the formation of ferrite coating on carbon steel surface was studie in an autoclave at 523 K for 12...The effect of the presence of Ni in solution as Ni-EDTA complex in lithiated water at roon temperature and pH 10.5 on the formation of ferrite coating on carbon steel surface was studie in an autoclave at 523 K for 12 days at different Ni concentrations with varying amounts of free EDTA. The Ni-ferrite coating was characterized by XRD, SIMS and XPS and also bulk chemical analysis by AAS and UV-visible spectrophotometer. The chemical composition of Ni-ferrite coating showed variation with depth acro5s solution-oxide interface to oxide-metal interface.The content of Ni in the oxide coating on the surface near solution-oxide intedece was found to be higher than the average Ni content estimated by analysis after descaling the展开更多
Low and medium carbon steels were aluminized by the pack aluminizing technique using halideactivated pure-Al and Fe-Al packs. The effect of mixture composition, aluminizing temperatureand time and C content of the ste...Low and medium carbon steels were aluminized by the pack aluminizing technique using halideactivated pure-Al and Fe-Al packs. The effect of mixture composition, aluminizing temperatureand time and C content of the steel substrate on the structure and thickness of the aluminidelayer, and on the oxidation resistance was investigated. The optimum oxidation resistance canbe achieved with a low carbon steel substrate when the intermetallic phases Fe3Al and FeAlform the surface of the aluminide layer. In this case, the Al concentration at the surface of thealuminide coating is at least ≥15 wt pct. Formation of high Al concentration phases (FeAl3 andFe2Al5) during aluminizing should be avoided as they tend to embrittle the aluminide layer andreduce its oxidation resistance.展开更多
<正>Copper and sulfur are typical residual elements or impurity elements in steel.Sufficient removal of them during steelmaking process is difficult for copper and costly for sulfur.Utilization of copper and sul...<正>Copper and sulfur are typical residual elements or impurity elements in steel.Sufficient removal of them during steelmaking process is difficult for copper and costly for sulfur.Utilization of copper and sulfur in steel, especially in steel scrap,has been an important issue for a long period for metallurgists.Copper and sulfur may combine to form copper sulfide,which may provide a prospect to avoid the detrimental effects of copper and sulfur in steel.Unfortunately the formation mechanism of copper sulfide in steel has not been completely clarified so far. In the present paper,solution treatment of samples containing copper and sulfur are firstly performed at 1623 K for 2.7×10~3 s followed by quenching into water.The samples are then isothermally heat-treated at 673 K,873 K, 1073 K,1273 K and 1373K for different time followed by quenching into water again.The size,morphology, constituent and crystallography of sulfide precipitates in these samples are investigated by scanning electron microscope(SEM) and TEM equipped with EDS.Fine copper sulfides(less than 100 nm) are observed to coexist with silicon oxide in samples even isothermally heat-treated at 1 373 K for 1.44×10~4 s;Film-like copper sulfides are generally observed to co-exist with iron sulfide in all samples;Plate-like copper sulfides are observed especially in sample isothermally heat-treated at 1 073 K for 1.44×10~4 s.The formation mechanisms of these copper sulfides have been discussed.展开更多
Grey cast iron’s welding itself is a complex proble m.So proper welding materials must be selected,complex welding techniques such as preheating before weldingslow cooling after welding etc,should be taken. However t...Grey cast iron’s welding itself is a complex proble m.So proper welding materials must be selected,complex welding techniques such as preheating before weldingslow cooling after welding etc,should be taken. However the carbon component in low-carbon steel is comparatively low,the carbo n of welded joint will diffuse to the low-carbon steel when it is welded with gr ey cast iron,which will cause the component of carbon greatly increased at the low-carbon steel side in HAZ,high carbon martensite and cracks will occur.If p reheating before weldingslow cooling after welding and other welding procedure are taken,the grey cast iron side can probably be qualified.But the carbon wi ll diffuse to HAZ of the low-carbon steel side more easily.Therefore after stud ying the weldabilities of grey cast iron and low-carbon steel,the author develo ped a new type of cast iron electrode considering the demands of factories’prac tices,and the welding technology test of grey cast iron and low-carbon steel ar e carried out. In this paper,a new type of grey cast iron electrode is developed based on the practices in factories,its ingredients and properties are introduced.The w elding tests of grey cast iron and low-carbon steel are practiced.The joint str ucture of the dissimilar metal and the appearance of weld are observed.The hard ness distribution of the welded joint is tested.The results show that the elect rode can meet the welding requirements of the grey cast iron and low-carbon stee l.There are no cracksgas pores and other defects of metallurgy in welded join t,the appearance of welded joint are good.展开更多
Claw poles are a key component of automobile generators.The output power performance of the generator is very dependent on the magnetic properties of its claw poles.Plastic deformation is known to significantly change...Claw poles are a key component of automobile generators.The output power performance of the generator is very dependent on the magnetic properties of its claw poles.Plastic deformation is known to significantly change the magnetic behavior of ferromagnetic materials in claw poles.In this paper,changes in the magnetic properties of low-carbon steel,used for claw pole components due to their plastic deformation,were investigated for different strains and temperatures.Ring-shaped material samples were prepared by machining and their magnetic properties were measured.The surface roughness was first evaluated and a machining process with an arithmetic average of roughness Ra 1.6μm was selected as enabling the lowest measurement error.Hysteresis loops at different applied magnetic fields of the material were obtained for different plastic strains and forming temperatures.The magnetic parameters of magnetic flux density,coercivity,and remanence were obtained and compared with magnetic flux density as the primary focus.Results showed that machining,cold forming,and hot forming all led to lower magnetic flux density,larger coercivity,and smaller remanence.Magnetic flux density showed a sharp decrease at the start of plastic deformation,but as the strain increased,the decreasing trend gradually reached a constant value.The decrease was much larger for cold forming than for hot forming.For example,at 500 A/m,the degradation of magnetic flux density with a reduction percentage of 5%at room temperature was about 50%,while that of hot forming at 1200°C was about 10%.Results of this research may provide a reference for the future process design of hot-forged claw poles.展开更多
Initial process is influenced by substrate microstructure according to the study of initial stage of electroless plating on low carbon steel and pure iron. For low carbon steels, depositing on cementite is prior to th...Initial process is influenced by substrate microstructure according to the study of initial stage of electroless plating on low carbon steel and pure iron. For low carbon steels, depositing on cementite is prior to that on ferrite, and for pure iron, the grain boundaries and some favourable grains are deposited more easily. The initial reactions of electroless depositing of Ni-P alloy have been tentatively展开更多
Slide burnishing process, which is a surface severe plastic deformation technique, offers an attractive post-machining alternative due to its chip-less and relatively simple operations. The purpose of the present work...Slide burnishing process, which is a surface severe plastic deformation technique, offers an attractive post-machining alternative due to its chip-less and relatively simple operations. The purpose of the present work is to investigate effects of initial turned surface roughness on the burnished surface roughness and hardness in slide burnishing. The carbon steel samples those have different roughness surfaces being treated were prepared by turning by varying the feed. Slide burnishing was then carried out by a silicon nitride ceramic ball that was loaded and fed on the turned surface of a rotating specimen using a lathe machine. It was found that the turned surfaces were smoothed drastically by the burnishing process, and that the Ra and Rz values were reduced at most by a factor of 52 and 21, respectively. However, the smoothing effect of burnishing has limit, and the limited maximum height roughness (Rz*) for burnishing smoothing increased under a higher burnishing force and with a larger ball diameter. When the Rz values of initial turned surfaces were less than the Rz*, the roughness of the burnished surfaces did not depend on the roughness of the initial turned surface and the burnishing force. There was no significant difference in the burnished microstructure and hardness under a specific burnishing force among the initial turned surface roughness, while a higher burnishing force caused a greater increase in surface hardness.展开更多
The present work is investigated the in-situ monitoring of local corrosion process of scratched epoxy coated carbon steel in saturated Ca(OH)<sub>2</sub> with and without 3% NaCl using SECM and correlated ...The present work is investigated the in-situ monitoring of local corrosion process of scratched epoxy coated carbon steel in saturated Ca(OH)<sub>2</sub> with and without 3% NaCl using SECM and correlated with EIS. The results obtained from EIS analysis showed that the corrosion resistance of scratched epoxy coated carbon steel decreases in Cl<sup>-</sup> containing solution as the increase in wet/ dry corrosion cycles. This was indicated by decrease in film resistance (R<sub>f</sub>) and charge transfer resistance (R<sub>ct</sub>), while the coated steel maintain the resistance values in saturated Ca(OH)<sub>2</sub>, most of which recovered after drying. The corrosion process was monitored using SECM by setting the tip potential at -0.70 V vs Ag/AgCl, where the consumption of dissolved oxygen occurred at the surface of test sample. The consumption of dissolved oxygen current (I’<sub>oxy-c</sub>) values was increased during the immersion in a solution with 3% NaCl. However, in wet/dry corrosion cycles, I’<sub>oxy-c</sub> was decreased due to the coverage of hydroxides/oxides at scratch area which suppressed the consumption of dissolved O<sub>2</sub>. It was found that the continuous decrease in corrosion was mainly attributed to continuous formation of corrosion products at anodic spots.展开更多
基金the financial support from UCSI University through Pioneer Scientist Incentive Fund(PSIF)with project code Proj-In-FETBE-041。
文摘Carbon dioxide(CO2)is one of the commonly emitted gaseous by-products in industrial processes.While CO2 gas is the main cause to greenhouse effect,various CO2 capture technologies have been proposed and implemented to sequester the CO2 before the waste gases being released into the atmosphere.One of the mature technologies for CO2 absorption is by using amine-based solvents.In this regard,different single amine solvents or blended amine solvents have been proven for their capability to remove CO2.However,the dissolution and reaction of CO2 gas with the amine solvents turn the solution corrosive.Such phenomenon is undesired as it posts corrosion problem to the absorption column,which normally built of carbon steel material.Henceforth,understanding the behaviour of different amine-based solvents in absorbing CO2 and its subsequent impact on carbon steel corrosion is very significant.In this review article,we will outline some of the more commonly used solvents and their respective advantages and disadvantages,motivating further investigation into the corrosion tendency.Meanwhile,existing gaps in this research area are discussed for future investigation.
基金financially supported by the National Natural Science Foundation of China (No.U1960202)the China Post-doctoral Science Foundation funded Projects (No.2019M651467)the Natural Science Foundation Joint Fund Project of Liaoning Province, China (No.2019-KF-2506)。
文摘The impact energy prediction model of low carbon steel was investigated based on industrial data. A three-layer neural network, extreme learning machine, and deep neural network were compared with different activation functions, structure parameters, and training functions. Bayesian optimization was used to determine the optimal hyper-parameters of the deep neural network. The model with the best performance was applied to investigate the importance of process parameter variables on the impact energy of low carbon steel. The results show that the deep neural network obtains better prediction results than those of a shallow neural network because of the multiple hidden layers improving the learning ability of the model. Among the models, the Bayesian optimization deep neural network achieves the highest correlation coefficient of 0.9536, the lowest mean absolute relative error of 0.0843, and the lowest root mean square error of 17.34 J for predicting the impact energy of low carbon steel. Among the variables, the main factors affecting the impact energy of low carbon steel with a final thickness of7.5 mm are the thickness of the original slab, the thickness of intermediate slab, and the rough rolling exit temperature from the specific hot rolling production line.
基金supported by National Natural Science Foundation of China (Grant No. 50521503)National Basic Research Program of China (973 Program, Grant No. 2007CB714704)National Hi-tech Research and Development Program of China (863 Program, Grant No. 2006AA04Z406)
文摘The introduction of surface engineering is expected to be an effective strategy against fretting damage. A large number of studies show that the low gas multi-component (such as carbon, nitrogen, sulphur and oxygen, etc) thermo-chemical treatment(LTGMTT) can overcome the brittleness of nitriding process, and upgrade the surface hardness and improve the wear resistance and fatigue properties of the work-pieces significantly. However, there are few reports on the anti-fretting properties of the LTGMTT modified layer up to now, which limits the applications of fretting. So this paper discusses the fretting wear behavior of modified layer on the surface of LZ50 (0.48%C) steel prepared by low temperature gas multi-component thermo-chemical treatment (LTGMTT) technology. The fretting wear tests of the modified layer flat specimens and its substrate (LZ50 steel) against 52100 steel balls with diameter of 40 mm are carried out under normal load of 150 N and displacement amplitudes varied from 2 μm to 40 μm. Characterization of the modified layer and dynamic analyses in combination with microscopic examinations were performed through the means of scanning electron microscope(SEM), optical microscope(OM), X-ray diffraction(XRD) and surface profilometer. The experimental results showed that the modified layer with a total thickness of 60 μm was consisted of three parts, i.e., loose layer, compound layer and diffusion layer. Compared with the substrate, the range of the mixed fretting regime(MFR) of the LTGMTT modified layer diminished, and the slip regime(SR) of the modified layer shifted to the direction of smaller displacement amplitude. The coefficient of friction(COF) of the modified layer was lower than that of the substrate in the initial stage. For the modified layer, the damage in partial slip regime(PSR) was very slight. The fretting wear mechanism of the modified layer both in MFR and SR was abrasive wear and delamination. The modified layer presented better wear resistance than the substrate in PSR and MFR; however, in SR, the wear resistance of the modified layer decreased with the increase of the displacement amplitudes. The experimental results can provide some experimental bases for promoting industrial application of LTGMTT modified layer in anti-fretting wear.
基金supported by the Natural Science Foundation of Southwest University of Science and Technology (No.19zx7163)the National Natural Science Foundation of China (No.51975492)。
文摘The present work employed the X-ray diffraction, scanning electron microscopy, electron backscattered diffraction, and electron probe microanalysis techniques to identify the microstructural evolution and mechanical and abrasive behavior of high carbon steel during quenching-partitioning treatment with an aim to enhance the toughness and wear resistance of high carbon steel.Results showed that, with the increase in partitioning temperature from 250 to 400℃, the amount of retained austenite(RA) decreased resulting from the carbide precipitation effect after longer partitioning times.Moreover, the stability of RA generally increased because of the enhanced degree of carbon enrichment in RA.Given the factors affecting the toughness of high carbon steel, the stability of RA associated with size, carbon content, and morphology plays a significant role in determining the toughness of high carbon steel.The analysis of the wear resistance of samples with different mechanical properties shows that hardness is the primary factor affecting the wear resistance of high carbon steel, and the toughness is the secondary one.
基金the financial support provided by the Ministry of Higher Education&Scientific Research of Iraq。
文摘A mechanistic model is developed to investigate the influence of an activator on the corrosion rate of carbon steel in the absorption processes of carbon dioxide(CO2).Piperazine(PZ)is used as the activator in diethanolamine(DEA)aqueous solutions.The developed model for corrosion takes into consideration the effect of fluid flow,transfer of charge and diffusion of oxidizing agents and operating parameters like temperature,activator concentration,CO2 loading and pH.The study consists of two major models:Vapor–liquid Equilibrium(VLE)model and electrochemical corrosion model.The electrolyte-NRTL equilibrium model was used for determination of concentration of chemical species in the bulk solution.The results of speciation were subsequently used for producing polarization curves and predicting the rate of corrosion occurring at the surface of metal.An increase in concentration of activator,increases the rate of corrosion of carbon steel in mixtures of activated DEA.
文摘In the present work, the corrosion behavior of base and welded API5L X-52 carbon steel coupons in synthetic ground water solution NS-4 was studied. Subsequently, the morphology and composition of the corrosion product deposits were determined using scanning electron microscopy (SEM). Based on weight loss as well as Tafel’s measurements, increasing the sulfide ions content above 0.4 mM, had an inhibition effect on the corrosion behavior of carbon steel. According to EDAX analyses, increasing of sulfide concentration from 0.4 to 4 mM Na<sub>2</sub>S, the Fe/S ratio decreased from 12.02 at 0.4 mM to 2.6 at 4 mM Na<sub>2</sub>S.
基金financial support provided by the Ministry of Higher Education&Scientific Research of Yemen。
文摘This study describes the adsorption behavior of three arylthiophene derivatives namely:2-(4-amidino-3-fluorophenyl)-5-[4-methoxy phenyl] thiophene dihydrochloride salt(MA-1217),2-(4-amidinophenyl)-5-[4-chlorophenyll thiophene dihydrochloride salt(MA-1316) and 2-(4-amidino-3-fluorophenyl)-5-[4-ch lorophenyllthiophene dihydrochloride salt(MA-1312) at C-steel in 1.0 mol·L^(-1) HCl interface using experimental and theoretical studies.Electrochemical and mass loss measurements showed that the inhibition efficiency(IE) of the arylthiophene derivatives increases with increasing concentrations and exhibited maximum efficiency 89% at 21×10^(-6) mol·L^(-1)(MA-1217) by mass loss method.The investigated arylthiophene derivatives obey the Langmuir adsorption isotherm.From polarization studies the arylthiophene derivatives act as mixed-type inhibitors.Surface analysis were carried out and discussed.The mode of orientation and adsorption of inhibitor molecules on C-steel surface was studied using molecular dynamics(MD) simulations.Quantum chemical parameters as well as the radial distribution function indices and binding energies confirm the experimental results.
基金supported by the Zhejiang Province Key Research and Development Plan(2021C03152)Zhoushan Science and Technology Project(2021C21011)+1 种基金Industrial Project of Public Technology Research of Zhejiang Province Science and Technology Department(LGG18E040001)Scientific Research Project of Zhejiang Province Education Department(Y20173854)
文摘Erosion is one of the most concerning issues in pipeline flow assurance for the Oil&Gas pipeline industries,which can easily lead to wall thinning,perforation leakage,and other crucial safety risks to the steady operation of pipelines.In this research,a novel experimental device is designed to investigate the erosion characteristics of 304 stainless and L245 carbon steel in the gas-solid two-phase flow.Regarding the impacts on erosion rate,the typical factors such as gas velocity,impact angle,erosion time,particle material and target material are individually observed and comprehensive analyzed with the assistance of apparent morphology characterized via Scanning Electron Microscope.Experimental results show that the severest erosion occurs when the angle reaches approximate 30°whether eroded by type I or type II particles,which is observed in both two types of steel.Concretely,304 stainless steel and L245 carbon steel appear to be cut at low angles,and impacted at high angles to form erosion pits.In the steady operational state,the erosion rate is insensitive to the short erosion time and free from the influences caused by the“erosion latent period”.Based on the comparison between experimental data and numerical results generated by existing erosion models,a modified model with low tolerance(<3%),high feasibility and strong consistency is proposed to make an accurate prediction of the erosion in terms of two types of steel under various industrial conditions.
文摘This paper explained the mechanism of carbon pickup byultra-low-carbon steels during continuous casting and indicated that the major cause of carbon pickup is the contact of the molten steel with the enriched-carbon layer of the powder. Forming of the enriched-carbon layer is due to the existing of “carbon core”. Accordingly, the measures to reduce the carbon content and amount of the enriched-carbon layer were investigated. A kind of new powder has been developed and successfully used to minimize the carbon pickup by ultra-low carbon steels during continuous casting.
基金support from the State Key Laboratory of Refractories and Metallurgy(Wuhan University of Science and Technology)(Grant No.G201902)the National Natural Science Foundation of China(Grant Nos.51874001,U1760108)。
文摘To reveal the formation mechanism and main influencing factors of C-segregation in high carbon steel under different solidification rates(40,80,160,200 and 320μm·s^(-1)),the enrichment characteristics of carbon atoms in the solid-liquid zone of Fe-0.61%C steel were studied using a zone melting liquid metal cooling apparatus and electron probe microanalysis.The relationships among micro-segregation of carbon atoms,solid-liquid interface morphology and solidification rate were fully discussed.The results show that large dendrite spacing and a slow-moving dendritic interface create less resistance and more time for the migration of interdendritic carbon atoms to liquid zone.This results in the continuous enrichment of carbon atoms in liquid zone,further expands the solid-liquid temperature range,prolongs the solidification time of molten steel,and causes the formation of carbon micro-segregation at the solidification end as the solidification rate is 40μm·s^(-1).Conversely,abundant and elongated secondary dendrite arms with small spacing seriously impede the diffusion of interdendritic carbon-rich molten steel to liquid zone.As a result,there is only obvious dendrite segregation,but little difference in the carbon content along the solidification direction as solidification rate exceeds 200μm·s^(-1).
文摘In order to understand the effects of titanium,zirconium and magnesium on inclusions and the impact toughness of heat affected zone（HAZ） of steel,four low carbon steels deoxidized by titanium,zirconium and magnesium were obtained.After melting,forging,rolling and welding simulation,the inclusion characteristics （size,distribution,morphology and chemistry） analysis,Charpy-type test and the fracture observation of the specimens after the Charpy-type test were carried out respectively.The following results were found.A linear relationship exists between inclusions density and Ti content when Ti content ranges from 0.004%to 0.032% without Mg,and the proportion of inclusions in diameter less than 0.5μm decreases with the increasing of Ti content in steel.The density of inclusion increases rapidly when adding Ti-Zr-Mg deoxidant.The addition of Ti-Zr-Mg can enhance the impact toughness of HAZ after welding simulation.The maximal impacting energy after welding simulation is 249 J at 253 K.The complex particles of MgO-ZrO2-TiOx-MnS are most benefit to enhance impact toughness.
文摘The effect of the presence of Ni in solution as Ni-EDTA complex in lithiated water at roon temperature and pH 10.5 on the formation of ferrite coating on carbon steel surface was studie in an autoclave at 523 K for 12 days at different Ni concentrations with varying amounts of free EDTA. The Ni-ferrite coating was characterized by XRD, SIMS and XPS and also bulk chemical analysis by AAS and UV-visible spectrophotometer. The chemical composition of Ni-ferrite coating showed variation with depth acro5s solution-oxide interface to oxide-metal interface.The content of Ni in the oxide coating on the surface near solution-oxide intedece was found to be higher than the average Ni content estimated by analysis after descaling the
文摘Low and medium carbon steels were aluminized by the pack aluminizing technique using halideactivated pure-Al and Fe-Al packs. The effect of mixture composition, aluminizing temperatureand time and C content of the steel substrate on the structure and thickness of the aluminidelayer, and on the oxidation resistance was investigated. The optimum oxidation resistance canbe achieved with a low carbon steel substrate when the intermetallic phases Fe3Al and FeAlform the surface of the aluminide layer. In this case, the Al concentration at the surface of thealuminide coating is at least ≥15 wt pct. Formation of high Al concentration phases (FeAl3 andFe2Al5) during aluminizing should be avoided as they tend to embrittle the aluminide layer andreduce its oxidation resistance.
文摘<正>Copper and sulfur are typical residual elements or impurity elements in steel.Sufficient removal of them during steelmaking process is difficult for copper and costly for sulfur.Utilization of copper and sulfur in steel, especially in steel scrap,has been an important issue for a long period for metallurgists.Copper and sulfur may combine to form copper sulfide,which may provide a prospect to avoid the detrimental effects of copper and sulfur in steel.Unfortunately the formation mechanism of copper sulfide in steel has not been completely clarified so far. In the present paper,solution treatment of samples containing copper and sulfur are firstly performed at 1623 K for 2.7×10~3 s followed by quenching into water.The samples are then isothermally heat-treated at 673 K,873 K, 1073 K,1273 K and 1373K for different time followed by quenching into water again.The size,morphology, constituent and crystallography of sulfide precipitates in these samples are investigated by scanning electron microscope(SEM) and TEM equipped with EDS.Fine copper sulfides(less than 100 nm) are observed to coexist with silicon oxide in samples even isothermally heat-treated at 1 373 K for 1.44×10~4 s;Film-like copper sulfides are generally observed to co-exist with iron sulfide in all samples;Plate-like copper sulfides are observed especially in sample isothermally heat-treated at 1 073 K for 1.44×10~4 s.The formation mechanisms of these copper sulfides have been discussed.
文摘Grey cast iron’s welding itself is a complex proble m.So proper welding materials must be selected,complex welding techniques such as preheating before weldingslow cooling after welding etc,should be taken. However the carbon component in low-carbon steel is comparatively low,the carbo n of welded joint will diffuse to the low-carbon steel when it is welded with gr ey cast iron,which will cause the component of carbon greatly increased at the low-carbon steel side in HAZ,high carbon martensite and cracks will occur.If p reheating before weldingslow cooling after welding and other welding procedure are taken,the grey cast iron side can probably be qualified.But the carbon wi ll diffuse to HAZ of the low-carbon steel side more easily.Therefore after stud ying the weldabilities of grey cast iron and low-carbon steel,the author develo ped a new type of cast iron electrode considering the demands of factories’prac tices,and the welding technology test of grey cast iron and low-carbon steel ar e carried out. In this paper,a new type of grey cast iron electrode is developed based on the practices in factories,its ingredients and properties are introduced.The w elding tests of grey cast iron and low-carbon steel are practiced.The joint str ucture of the dissimilar metal and the appearance of weld are observed.The hard ness distribution of the welded joint is tested.The results show that the elect rode can meet the welding requirements of the grey cast iron and low-carbon stee l.There are no cracksgas pores and other defects of metallurgy in welded join t,the appearance of welded joint are good.
基金financially supported by the National Natural Science Foundation of China (No. 51875348)
文摘Claw poles are a key component of automobile generators.The output power performance of the generator is very dependent on the magnetic properties of its claw poles.Plastic deformation is known to significantly change the magnetic behavior of ferromagnetic materials in claw poles.In this paper,changes in the magnetic properties of low-carbon steel,used for claw pole components due to their plastic deformation,were investigated for different strains and temperatures.Ring-shaped material samples were prepared by machining and their magnetic properties were measured.The surface roughness was first evaluated and a machining process with an arithmetic average of roughness Ra 1.6μm was selected as enabling the lowest measurement error.Hysteresis loops at different applied magnetic fields of the material were obtained for different plastic strains and forming temperatures.The magnetic parameters of magnetic flux density,coercivity,and remanence were obtained and compared with magnetic flux density as the primary focus.Results showed that machining,cold forming,and hot forming all led to lower magnetic flux density,larger coercivity,and smaller remanence.Magnetic flux density showed a sharp decrease at the start of plastic deformation,but as the strain increased,the decreasing trend gradually reached a constant value.The decrease was much larger for cold forming than for hot forming.For example,at 500 A/m,the degradation of magnetic flux density with a reduction percentage of 5%at room temperature was about 50%,while that of hot forming at 1200°C was about 10%.Results of this research may provide a reference for the future process design of hot-forged claw poles.
文摘Initial process is influenced by substrate microstructure according to the study of initial stage of electroless plating on low carbon steel and pure iron. For low carbon steels, depositing on cementite is prior to that on ferrite, and for pure iron, the grain boundaries and some favourable grains are deposited more easily. The initial reactions of electroless depositing of Ni-P alloy have been tentatively
文摘Slide burnishing process, which is a surface severe plastic deformation technique, offers an attractive post-machining alternative due to its chip-less and relatively simple operations. The purpose of the present work is to investigate effects of initial turned surface roughness on the burnished surface roughness and hardness in slide burnishing. The carbon steel samples those have different roughness surfaces being treated were prepared by turning by varying the feed. Slide burnishing was then carried out by a silicon nitride ceramic ball that was loaded and fed on the turned surface of a rotating specimen using a lathe machine. It was found that the turned surfaces were smoothed drastically by the burnishing process, and that the Ra and Rz values were reduced at most by a factor of 52 and 21, respectively. However, the smoothing effect of burnishing has limit, and the limited maximum height roughness (Rz*) for burnishing smoothing increased under a higher burnishing force and with a larger ball diameter. When the Rz values of initial turned surfaces were less than the Rz*, the roughness of the burnished surfaces did not depend on the roughness of the initial turned surface and the burnishing force. There was no significant difference in the burnished microstructure and hardness under a specific burnishing force among the initial turned surface roughness, while a higher burnishing force caused a greater increase in surface hardness.
文摘The present work is investigated the in-situ monitoring of local corrosion process of scratched epoxy coated carbon steel in saturated Ca(OH)<sub>2</sub> with and without 3% NaCl using SECM and correlated with EIS. The results obtained from EIS analysis showed that the corrosion resistance of scratched epoxy coated carbon steel decreases in Cl<sup>-</sup> containing solution as the increase in wet/ dry corrosion cycles. This was indicated by decrease in film resistance (R<sub>f</sub>) and charge transfer resistance (R<sub>ct</sub>), while the coated steel maintain the resistance values in saturated Ca(OH)<sub>2</sub>, most of which recovered after drying. The corrosion process was monitored using SECM by setting the tip potential at -0.70 V vs Ag/AgCl, where the consumption of dissolved oxygen occurred at the surface of test sample. The consumption of dissolved oxygen current (I’<sub>oxy-c</sub>) values was increased during the immersion in a solution with 3% NaCl. However, in wet/dry corrosion cycles, I’<sub>oxy-c</sub> was decreased due to the coverage of hydroxides/oxides at scratch area which suppressed the consumption of dissolved O<sub>2</sub>. It was found that the continuous decrease in corrosion was mainly attributed to continuous formation of corrosion products at anodic spots.
