The feasibility and kinetics of lead recovery from the slag of traditional lead melting furnace using chloride leaching were investigated.The effects of operating parameters such as leaching time,NaCl concentration,Fe...The feasibility and kinetics of lead recovery from the slag of traditional lead melting furnace using chloride leaching were investigated.The effects of operating parameters such as leaching time,NaCl concentration,FeCl3concentration,liquid/solid ratio,stirring rate,temperature,and particle size on recovery of lead were studied and the optimization was done through the response surface methodology(RSM)based on central composite design(CCD)model.The optimum conditions were achieved as follows:leaching time60min,80°C,stirring rate800r/min,NaCl concentration200g/L,FeCl3concentration80g/L,liquid/solid ratio16,and particle size less than106μm.More than96%of lead was effectively recovered in optimum condition.Based on analysis of variance,the reaction temperature,liquid/solid ratio,and NaCl concentration were determined as the most effective parameters on leaching process,respectively.Kinetics study revealed that chloride leaching of galena is a first-order reaction and the diffusion through solid reaction product and chemical reaction control the mechanism.The activation energy of chloride leaching of galena was determined using Arrhenius model as27.9kJ/mol.展开更多
The leaching kinetics of silver and lead simultaneously from zinc residue by chloride was investigated.The effects of stirring speed,temperature,sodium chloride concentration,particle size and liquid/solid ratio on Ag...The leaching kinetics of silver and lead simultaneously from zinc residue by chloride was investigated.The effects of stirring speed,temperature,sodium chloride concentration,particle size and liquid/solid ratio on Ag and Pb dissolution in sodium chloride were studied.It was determined that the dissolution rates increased with increasing sodium chloride concentration,temperature and decreasing particle size.The dissolution kinetics followed a shrinking core model,with inter-diffusion through gangue layer as the rate determining step.This finding is in accordance with the apparent activation energy(E_a) of 26.8 kJ·mol^(-1)(Ag) and 26.5 kJ·mol^(-1)(Pb),and a linear relationship between the rate constant and the reciprocal of squared particle size.The orders of reaction with respect to sodium chloride concentration,temperature and particle size were also achieved.The rate of reaction based on diffusion-controlled process can be expressed by semi-empirical equations.展开更多
A novel treatment process of lead anode slime bearing high antimony and low silver was developed by a potential-controlled chloridization leaching and continuous distillation.The experimental results show a high Sb 3+...A novel treatment process of lead anode slime bearing high antimony and low silver was developed by a potential-controlled chloridization leaching and continuous distillation.The experimental results show a high Sb 3+ concentration,489.2 g/L,in the leaching solution for two-stage countercurrent leaching process,and the leaching rates of Sb,Cu,Bi more than 99% when the potential is controlled at 450 mV.When the leaching solution is distillated and concentrated at 120°C,almost all the silicon compound is evaporated into the concentration distillate and exists as amorphous hydrated silica.By the continuous distillation,high pure SbCl3 could be prepared,and AsCl3 is enriched in the distillate while metals Bi,Cu are enriched in the continuous distillation residue.As a result,the recovery rate of Sb is more than 95%.展开更多
In order to intensify the leaching process of rare earth(RE) and reduce the impurities in the leachate, ammonium chloride(NH4Cl) and ammonium nitrate(NH4NO3) were mixed as a compound leaching agent to treat the ...In order to intensify the leaching process of rare earth(RE) and reduce the impurities in the leachate, ammonium chloride(NH4Cl) and ammonium nitrate(NH4NO3) were mixed as a compound leaching agent to treat the weathered crust elution-deposited RE ore. Effects of molar ratio of NH~+_4Cl and NH_4NO_3, ammonium(NH_4) concentration, leaching agent pH and flow rate on the leaching process of RE were studied and evaluated by the chromatographic plate theory. Leaching process of the main impurity aluminium(Al) was also discussed in detail. Results showed that a higher initial ammonium concentration in a certain range could enhance the mass transfer process of RE and Al by providing a driving force to overcome the resistance of diffusion. pH almost had no effects on the mass transfer efficiency of RE and Al in the range of 4 to 8. The relationship between the flow rate and height equivalent to a theoretical plate(HETP) could fit well with the Van Deemter equation, and the flow rate at the lowest HETP was determined. The optimum conditions of column leaching for RE and Al were 1:1(molar ratio) of NH_4Cl and NH_4NO_3, 0.2 mol/L of ammonium concentration, pH 4–8 of leaching agent and 0.5 mL /min of flow rate. Under this condition, the mass transfer efficiency of RE was improved, but no change was observed for Al compared with the most widely used ammonium sulfate. Moreover, the significant difference value(around 20 mL) of retention volume at the peak concentration between RE and Al provided a possibility for their separation. It suggested the potential application of the novel compound leaching agent(NH_4Cl/NH_4NO_3). It was found that the relative concentration of RE in the leachate could be easily obtained by monitoring the pH of leachate.展开更多
文摘The feasibility and kinetics of lead recovery from the slag of traditional lead melting furnace using chloride leaching were investigated.The effects of operating parameters such as leaching time,NaCl concentration,FeCl3concentration,liquid/solid ratio,stirring rate,temperature,and particle size on recovery of lead were studied and the optimization was done through the response surface methodology(RSM)based on central composite design(CCD)model.The optimum conditions were achieved as follows:leaching time60min,80°C,stirring rate800r/min,NaCl concentration200g/L,FeCl3concentration80g/L,liquid/solid ratio16,and particle size less than106μm.More than96%of lead was effectively recovered in optimum condition.Based on analysis of variance,the reaction temperature,liquid/solid ratio,and NaCl concentration were determined as the most effective parameters on leaching process,respectively.Kinetics study revealed that chloride leaching of galena is a first-order reaction and the diffusion through solid reaction product and chemical reaction control the mechanism.The activation energy of chloride leaching of galena was determined using Arrhenius model as27.9kJ/mol.
基金supported by the Natural Science Foundation of Shandong Province,China (No.ZR2010EL006)High Education Science Technology Program of Shangdong Province (No. J12LA04)
文摘The leaching kinetics of silver and lead simultaneously from zinc residue by chloride was investigated.The effects of stirring speed,temperature,sodium chloride concentration,particle size and liquid/solid ratio on Ag and Pb dissolution in sodium chloride were studied.It was determined that the dissolution rates increased with increasing sodium chloride concentration,temperature and decreasing particle size.The dissolution kinetics followed a shrinking core model,with inter-diffusion through gangue layer as the rate determining step.This finding is in accordance with the apparent activation energy(E_a) of 26.8 kJ·mol^(-1)(Ag) and 26.5 kJ·mol^(-1)(Pb),and a linear relationship between the rate constant and the reciprocal of squared particle size.The orders of reaction with respect to sodium chloride concentration,temperature and particle size were also achieved.The rate of reaction based on diffusion-controlled process can be expressed by semi-empirical equations.
基金Project(2006BAB02B04-4-1)supported by the National Science and Technology Pillar Program during the 11th Five-Year Plan Period,China
文摘A novel treatment process of lead anode slime bearing high antimony and low silver was developed by a potential-controlled chloridization leaching and continuous distillation.The experimental results show a high Sb 3+ concentration,489.2 g/L,in the leaching solution for two-stage countercurrent leaching process,and the leaching rates of Sb,Cu,Bi more than 99% when the potential is controlled at 450 mV.When the leaching solution is distillated and concentrated at 120°C,almost all the silicon compound is evaporated into the concentration distillate and exists as amorphous hydrated silica.By the continuous distillation,high pure SbCl3 could be prepared,and AsCl3 is enriched in the distillate while metals Bi,Cu are enriched in the continuous distillation residue.As a result,the recovery rate of Sb is more than 95%.
基金Project supported by the National Natural Science Foundation of China(51274152 and 41472071)the Program for Excellent Young Scientific and Technological Innovation Team of Hubei Provincial Department of Education,China(T201506)
文摘In order to intensify the leaching process of rare earth(RE) and reduce the impurities in the leachate, ammonium chloride(NH4Cl) and ammonium nitrate(NH4NO3) were mixed as a compound leaching agent to treat the weathered crust elution-deposited RE ore. Effects of molar ratio of NH~+_4Cl and NH_4NO_3, ammonium(NH_4) concentration, leaching agent pH and flow rate on the leaching process of RE were studied and evaluated by the chromatographic plate theory. Leaching process of the main impurity aluminium(Al) was also discussed in detail. Results showed that a higher initial ammonium concentration in a certain range could enhance the mass transfer process of RE and Al by providing a driving force to overcome the resistance of diffusion. pH almost had no effects on the mass transfer efficiency of RE and Al in the range of 4 to 8. The relationship between the flow rate and height equivalent to a theoretical plate(HETP) could fit well with the Van Deemter equation, and the flow rate at the lowest HETP was determined. The optimum conditions of column leaching for RE and Al were 1:1(molar ratio) of NH_4Cl and NH_4NO_3, 0.2 mol/L of ammonium concentration, pH 4–8 of leaching agent and 0.5 mL /min of flow rate. Under this condition, the mass transfer efficiency of RE was improved, but no change was observed for Al compared with the most widely used ammonium sulfate. Moreover, the significant difference value(around 20 mL) of retention volume at the peak concentration between RE and Al provided a possibility for their separation. It suggested the potential application of the novel compound leaching agent(NH_4Cl/NH_4NO_3). It was found that the relative concentration of RE in the leachate could be easily obtained by monitoring the pH of leachate.