In electroplating lines,many conductor rolls are installed in electroplating bath.Typical electroplatings are tin plating(ETL) and zinc plating(EGL),and from required product qualities,a vertical cell for the former a...In electroplating lines,many conductor rolls are installed in electroplating bath.Typical electroplatings are tin plating(ETL) and zinc plating(EGL),and from required product qualities,a vertical cell for the former and a horizontal cell for the latter is often used.Generally,chrome plating or WC cermet thermal spray coating is applied to stainless steel conductor roll in ETL for prolonging service life by improvement of wear resistance and corrosion resistance.On the other hand,Hastelloy type alloy substrate is used for conductor rolls in EGL due to severe corrosion environment of electro plating solution.Thermal spray coating is effective for reducing wear,but there are many cases where the coating cannot complete expected service life when corrosion becomes an issue.In this study,thermal spray coating for ETL conductor roll and development of the coating for EGL conductor roll to meet expected service life are described.展开更多
Adhering tin is the main reason of a reflow conductor roll which works in an electroplating tin line (ETL). A det- inning agent whose main composition is NaOH and KOH and assistant composition is Na2PbO2 or K2PbO2 and...Adhering tin is the main reason of a reflow conductor roll which works in an electroplating tin line (ETL). A det- inning agent whose main composition is NaOH and KOH and assistant composition is Na2PbO2 or K2PbO2 and NaNO3 or NaNO2 has excellent detinning effects when the temperature of detinning solution is 40-80°C and the temperature of the re- flow conductor roll reaches 40-70°C. After the adhering tin layer of the reflow conductor roll is removed, the roughness of the reflow conductor roll can resume to 4.0 μm, its service life increases by 80%, and the repairing cost decreases by 90%.展开更多
The surface roughness of reflow conductor roll was checked on membrane sample. The surface morphology of conductor roll was observed by microscope, and the composition of adhered layer on conductor roll surface was an...The surface roughness of reflow conductor roll was checked on membrane sample. The surface morphology of conductor roll was observed by microscope, and the composition of adhered layer on conductor roll surface was analyzed by X-ray spectroscope. The results show that tin adhesion is the main reason for failure of conductor roll, and the failure of conductor roll is accelerated by wear. The measures to decrease tin adhesion and improve wear resistance were put forward.展开更多
文摘In electroplating lines,many conductor rolls are installed in electroplating bath.Typical electroplatings are tin plating(ETL) and zinc plating(EGL),and from required product qualities,a vertical cell for the former and a horizontal cell for the latter is often used.Generally,chrome plating or WC cermet thermal spray coating is applied to stainless steel conductor roll in ETL for prolonging service life by improvement of wear resistance and corrosion resistance.On the other hand,Hastelloy type alloy substrate is used for conductor rolls in EGL due to severe corrosion environment of electro plating solution.Thermal spray coating is effective for reducing wear,but there are many cases where the coating cannot complete expected service life when corrosion becomes an issue.In this study,thermal spray coating for ETL conductor roll and development of the coating for EGL conductor roll to meet expected service life are described.
基金[This research was financially supported by Baoshan Iron & Steel Co., Ltd. (No. KOZDSAE400).]
文摘Adhering tin is the main reason of a reflow conductor roll which works in an electroplating tin line (ETL). A det- inning agent whose main composition is NaOH and KOH and assistant composition is Na2PbO2 or K2PbO2 and NaNO3 or NaNO2 has excellent detinning effects when the temperature of detinning solution is 40-80°C and the temperature of the re- flow conductor roll reaches 40-70°C. After the adhering tin layer of the reflow conductor roll is removed, the roughness of the reflow conductor roll can resume to 4.0 μm, its service life increases by 80%, and the repairing cost decreases by 90%.
文摘The surface roughness of reflow conductor roll was checked on membrane sample. The surface morphology of conductor roll was observed by microscope, and the composition of adhered layer on conductor roll surface was analyzed by X-ray spectroscope. The results show that tin adhesion is the main reason for failure of conductor roll, and the failure of conductor roll is accelerated by wear. The measures to decrease tin adhesion and improve wear resistance were put forward.
