Wear of cutting tools is a big concern for industrial manufacturers, because of their acquisition cost as well as the impact on the production lines when they are unavailable. Law of wear is very important in determin...Wear of cutting tools is a big concern for industrial manufacturers, because of their acquisition cost as well as the impact on the production lines when they are unavailable. Law of wear is very important in determining cutting tools lifespan, but most of the existing models don’t take into account the cutting temperature. In this work, the theoretical and experimental results of a dynamic study of metal machining against cutting temperature of a treated steel of grade S235JR with a high-speed steel tool are provided. This study is based on the analysis of two complementary approaches, an experimental approach with the measurement of the temperature and on the other hand, an approach using modeling. Based on unifactorial and multifactorial tests (speed of cut, feed, and depth of cut), this study allowed the highlighting of the influence of the cutting temperature on the machining time. To achieve this objective, two specific approaches have been selected. The first was to measure the temperature of the cutting tool and the second was to determine the wear law using Rayleigh-Ham dimensional analysis method. This study permitted the determination of a law that integrates the cutting temperature in the calculations of the lifespan of the tools during machining.展开更多
At present, most commercial computer-aided manufacturing （CAM） systems are deficient in efficiency and performances on generating tool path during machining impellers. To solve the problem, this article develops a s...At present, most commercial computer-aided manufacturing （CAM） systems are deficient in efficiency and performances on generating tool path during machining impellers. To solve the problem, this article develops a special software to plan cutting path for ruled surface impellers. An approximation algorithm to generate cutting path for machining integral ruled surface impellers is proposed. By fitting sampling data points of an impeller blade into a curve, a model of ruled surface blade of an impeller is built up. Furthermore, by calculating the points where the cutter axis vector intersects the free-form hub surface of an impeller, problems about, for instance, the ambiguity in calculation and machining the wide blade surface with a short flute cutter are solved. Finally, an integral impeller cutting path is planned by way of an integrated cutter location control algorithm. Simulation and machining tests with an impeller are performed on a 5-axis computer numerically controlled （CNC） mill machine, which shows the feasibility of the proposed algorithm.展开更多
This paper aims at reporting the results of a number of drag pick cutting tests on selected igneous rock samples to compare the experimentally determined maximum cutting force （FC） values with theoreti- cally estima...This paper aims at reporting the results of a number of drag pick cutting tests on selected igneous rock samples to compare the experimentally determined maximum cutting force （FC） values with theoreti- cally estimated ones. First, a review on theoretical rock cutting models proposed for both chisel and conical picks was presented in detail. Experimental study consists of both chisel and conical pick cutting tests in unrelieved （single-pick） cutting mode with varying cutting depths. FC＇ values were determined from experimental results, and theoretical models were utilized to compute FC for all cutting conditions. Computed and experimentally determined F（ data were then compared for a referenced cutting depth. It is shown that the theoretical models might overestimate or underestimate FC＇ and cannot give reliable results. Finally, explanations for these mismatches were presented.展开更多
The research of rare earth elements (RE), added into cemented carbide tools, is one of the recent developments of new types of tool materials in China. Systematic experiments about RE carbides YG8R. (K30), YT14R (P20)...The research of rare earth elements (RE), added into cemented carbide tools, is one of the recent developments of new types of tool materials in China. Systematic experiments about RE carbides YG8R. (K30), YT14R (P20) and, YW1R (M10) were made to study on the cutting performance in comparison with non-RE carbides YG8, YT14 and YW1. The cutting experiments were as follows: tool life, cutting force, tool-chip friction coefficient and interrupted machining. The action of RE on the carbide materials and the cutting mechanism of the RE carbide tools in the cutting process were verified with the aid of SEM and energy spectrum analysis. Experimental results show that the RE carbide tools have a good overall performance.展开更多
Large cutting height fully mechanized top-coal caving is a new mining method that improves recovery ratio and single-pass production. It also allows safe and efficient mining. A rational cutting height is one key para...Large cutting height fully mechanized top-coal caving is a new mining method that improves recovery ratio and single-pass production. It also allows safe and efficient mining. A rational cutting height is one key parameter of this technique. Numerical simulation and a granular-media model experiment were used to analyze the effect of cutting height on the rock pressure of a fully mechanized top-coal caving work face. The recovery ratio was also studied. As the cutting height increases the top-coal thickness is reduced. Changing the ratio of cutting to drawing height intensifies the face pressure and the top-coal shattering. A maximum cutting height exists under a given set of conditions due to issues with surrounding rock-mass control. An increase in cutting height makes the top-coal cave better and the recovery ratio when drawing top-coal is then improved. A method of adjusting the face rock pressure is presented. Changing the cutting to drawing height ratio is the technique used to control face rock pressure. The recovery ratio when cutting coal exceeds that when caving top-coal so the face recovery ratio may be improved by over sizing the cutting height and increasing the top-coal drawing ratio. An optimum ratio of cutting to drawing height exists that maximizes the face recovery ratio. A rational cutting height is determined by comprehensively considering the surrounding rock-mass control and the recovery ratio. At the same time increasing the cutting height can improve single pass mining during fully mechanized top-coal caving.展开更多
Understanding the relationship between dry matter yield and nutritive value throughout the growing season will help optimize the cutting intervals between harvests in alfalfa (Medicago sativa L.). The Ogallala Aquifer...Understanding the relationship between dry matter yield and nutritive value throughout the growing season will help optimize the cutting intervals between harvests in alfalfa (Medicago sativa L.). The Ogallala Aquifer is a very important water source when growing alfalfa in Southwest Kansas and unfortunately, the water level of the Ogallala Aquifer is shrinking. The objective of this study was to determine the optimum cutting interval that optimizes dry matter yield and nutritive values of alfalfa. Alfalfa was harvested with different cutting intervals, i.e., every 28, 35, 42 and 49 day, which was equivalent of 5, 4, 4, and 3 cuttings per year, respectively in 2013 and 2014. Based on 2-yr total yield, by delaying alfalfa harvest by 21 days, i.e., from every 28th day to 49th day, alfalfa yield increased by 2.25 Mg/ha whereas by 5.58 Mg/ha by delaying cutting intervals from every 28th day to 42nd day. Although harvesting alfalfa every 42nd day had the same cutting frequency as the 35th day treatment (i.e., 4 cuttings per year), the treatment harvesting every 42nd day had significantly higher alfalfa yield than 35th day cutting interval. Alfalfa yield increased by approximately 20% by delaying one week for harvesting alfalfa from 35th to 42nd day interval, based on dry matter yields of 2013 and 2014. As cutting interval increased from every 28th to 49th day, crude protein (CP) content decreased. In contrast to CP, acid detergent fiber and neutral detergent fiber increased as the cutting interval and stage of maturity increased in 2013 and 2014. The results suggest that alfalfa producers in Southwest Kansas possibly could reduce the cutting frequency from 5 to 4 per year. Cutting interval of every 42nd day between harvests appears to be the optimum when considered a dry matter yield and nutritive values in alfalfa.展开更多
Titanium alloy is a kind of typical hard-to-cut material due to its low thermal conductivity and high strength at elevated temperatures, this contributes to the fast tool wear in the milling of titanium alloys. The in...Titanium alloy is a kind of typical hard-to-cut material due to its low thermal conductivity and high strength at elevated temperatures, this contributes to the fast tool wear in the milling of titanium alloys. The influence of cutting conditions on tool wear has been focused on the turning process, and their influence on tool wear in milling process as well as the influence of tool wear on cutting force coefficients has not been investigated comprehensively. To fully understand the tool wear behavior in milling process with inserts, the influence of cutting parameters on tool wear in the milling of titanium alloys Ti6A14V by using indexable cutters is investigated. The tool wear rate and trends under different feed per tooth, cutting speed, axial depth of cut and radial depth of cut are analyzed. The results show that the feed rate per tooth and the radial depth of cut have a large influence on tool wear in milling Ti6A14V with coated insert. To reduce tool wear, cutting parameters for coated inserts under experimental cutting conditions are set as： feed rate per tooth less than 0.07 mm, radial depth of cut less than 1.0 mm, and cutting speed sets between 60 and 150 m/min. Investigation on the relationship between tool wear and cutting force coefficients shows that tangential edge constant increases with tool wear and cutter edge chipping can lead to a great variety of tangential cutting force coefficient. The proposed research provides the basic data for evaluating the machinability of milling Ti6A14V alloy with coated inserts, and the recommend cutting parameters can be immediately applied in practical production.展开更多
A parametric model of cutting temperature generated in end milling process is developed according to the thermal mechanism of end milling as an intermittent operation, which periodically repeats the cycle of heating u...A parametric model of cutting temperature generated in end milling process is developed according to the thermal mechanism of end milling as an intermittent operation, which periodically repeats the cycle of heating under cutting and cooling under non-cutting. It shows that cutting speed and the tool-workpiece engagement condition are determinative for tool temperature in the operation. The suggested model was investigated by tests of AlTiN coated endmill machining hardened die steel JIS SKD61, where cutting temperature on the flank face of tool was measured with an optical fiber type radiation thermometer. Experimental results show that the tendency of cutting temperature to increase with cutting speed and engagement angle is intensified with the progressing tool wear.展开更多
The short-term effects of selection curing of different intensities on the forest structure and species diversity of evergreen broad-leaved forest in northern Fujian Province were investigated and analyzed. The result...The short-term effects of selection curing of different intensities on the forest structure and species diversity of evergreen broad-leaved forest in northern Fujian Province were investigated and analyzed. The results showed that selection curing of low and medium intensities caused little variation in the forest structure. After curing, the dominant species retained their leading status in the community. However, the community structure changed significantly following selection curing of high and extra-high intensities; the status of the dominant species of the community declined dramatically. Some tree species began to disappear from the sampling plots. Except for extra-high intensity curing, the diversity of tree species did not change significantly for the other three curing intensities. However, the evenness of the stands was very different among the four kinds of curing plots. For low and medium intensity selection cutting, the evenness declined slightly. For extra-high intensity selection curing, the evenness increased to some extent, which might be due to a more even distribution of tree species after curing. CuRing operations resulted in some adverse reactions to development of arborous species diversity of evergreen broad-leaved forest, particularly serious damage to the forest canopy. But the rational selection cuttings, which may benefit the restoration and maintenance of species diversity over a long period and may come about from the variations in environmental factors such as sunlight, temperature and humidity.展开更多
文摘Wear of cutting tools is a big concern for industrial manufacturers, because of their acquisition cost as well as the impact on the production lines when they are unavailable. Law of wear is very important in determining cutting tools lifespan, but most of the existing models don’t take into account the cutting temperature. In this work, the theoretical and experimental results of a dynamic study of metal machining against cutting temperature of a treated steel of grade S235JR with a high-speed steel tool are provided. This study is based on the analysis of two complementary approaches, an experimental approach with the measurement of the temperature and on the other hand, an approach using modeling. Based on unifactorial and multifactorial tests (speed of cut, feed, and depth of cut), this study allowed the highlighting of the influence of the cutting temperature on the machining time. To achieve this objective, two specific approaches have been selected. The first was to measure the temperature of the cutting tool and the second was to determine the wear law using Rayleigh-Ham dimensional analysis method. This study permitted the determination of a law that integrates the cutting temperature in the calculations of the lifespan of the tools during machining.
基金Key Development Program of Science and Technology of Heilongjiang Province, China (GB05A501)
文摘At present, most commercial computer-aided manufacturing （CAM） systems are deficient in efficiency and performances on generating tool path during machining impellers. To solve the problem, this article develops a special software to plan cutting path for ruled surface impellers. An approximation algorithm to generate cutting path for machining integral ruled surface impellers is proposed. By fitting sampling data points of an impeller blade into a curve, a model of ruled surface blade of an impeller is built up. Furthermore, by calculating the points where the cutter axis vector intersects the free-form hub surface of an impeller, problems about, for instance, the ambiguity in calculation and machining the wide blade surface with a short flute cutter are solved. Finally, an integral impeller cutting path is planned by way of an integrated cutter location control algorithm. Simulation and machining tests with an impeller are performed on a 5-axis computer numerically controlled （CNC） mill machine, which shows the feasibility of the proposed algorithm.
文摘This paper aims at reporting the results of a number of drag pick cutting tests on selected igneous rock samples to compare the experimentally determined maximum cutting force （FC） values with theoreti- cally estimated ones. First, a review on theoretical rock cutting models proposed for both chisel and conical picks was presented in detail. Experimental study consists of both chisel and conical pick cutting tests in unrelieved （single-pick） cutting mode with varying cutting depths. FC＇ values were determined from experimental results, and theoretical models were utilized to compute FC for all cutting conditions. Computed and experimentally determined F（ data were then compared for a referenced cutting depth. It is shown that the theoretical models might overestimate or underestimate FC＇ and cannot give reliable results. Finally, explanations for these mismatches were presented.
文摘The research of rare earth elements (RE), added into cemented carbide tools, is one of the recent developments of new types of tool materials in China. Systematic experiments about RE carbides YG8R. (K30), YT14R (P20) and, YW1R (M10) were made to study on the cutting performance in comparison with non-RE carbides YG8, YT14 and YW1. The cutting experiments were as follows: tool life, cutting force, tool-chip friction coefficient and interrupted machining. The action of RE on the carbide materials and the cutting mechanism of the RE carbide tools in the cutting process were verified with the aid of SEM and energy spectrum analysis. Experimental results show that the RE carbide tools have a good overall performance.
基金Financial support for this work, provided by the National Basic Research Program of China (No.2007CB209400)the National Natural Science Foundation of China (No.51004104)
文摘Large cutting height fully mechanized top-coal caving is a new mining method that improves recovery ratio and single-pass production. It also allows safe and efficient mining. A rational cutting height is one key parameter of this technique. Numerical simulation and a granular-media model experiment were used to analyze the effect of cutting height on the rock pressure of a fully mechanized top-coal caving work face. The recovery ratio was also studied. As the cutting height increases the top-coal thickness is reduced. Changing the ratio of cutting to drawing height intensifies the face pressure and the top-coal shattering. A maximum cutting height exists under a given set of conditions due to issues with surrounding rock-mass control. An increase in cutting height makes the top-coal cave better and the recovery ratio when drawing top-coal is then improved. A method of adjusting the face rock pressure is presented. Changing the cutting to drawing height ratio is the technique used to control face rock pressure. The recovery ratio when cutting coal exceeds that when caving top-coal so the face recovery ratio may be improved by over sizing the cutting height and increasing the top-coal drawing ratio. An optimum ratio of cutting to drawing height exists that maximizes the face recovery ratio. A rational cutting height is determined by comprehensively considering the surrounding rock-mass control and the recovery ratio. At the same time increasing the cutting height can improve single pass mining during fully mechanized top-coal caving.
文摘Understanding the relationship between dry matter yield and nutritive value throughout the growing season will help optimize the cutting intervals between harvests in alfalfa (Medicago sativa L.). The Ogallala Aquifer is a very important water source when growing alfalfa in Southwest Kansas and unfortunately, the water level of the Ogallala Aquifer is shrinking. The objective of this study was to determine the optimum cutting interval that optimizes dry matter yield and nutritive values of alfalfa. Alfalfa was harvested with different cutting intervals, i.e., every 28, 35, 42 and 49 day, which was equivalent of 5, 4, 4, and 3 cuttings per year, respectively in 2013 and 2014. Based on 2-yr total yield, by delaying alfalfa harvest by 21 days, i.e., from every 28th day to 49th day, alfalfa yield increased by 2.25 Mg/ha whereas by 5.58 Mg/ha by delaying cutting intervals from every 28th day to 42nd day. Although harvesting alfalfa every 42nd day had the same cutting frequency as the 35th day treatment (i.e., 4 cuttings per year), the treatment harvesting every 42nd day had significantly higher alfalfa yield than 35th day cutting interval. Alfalfa yield increased by approximately 20% by delaying one week for harvesting alfalfa from 35th to 42nd day interval, based on dry matter yields of 2013 and 2014. As cutting interval increased from every 28th to 49th day, crude protein (CP) content decreased. In contrast to CP, acid detergent fiber and neutral detergent fiber increased as the cutting interval and stage of maturity increased in 2013 and 2014. The results suggest that alfalfa producers in Southwest Kansas possibly could reduce the cutting frequency from 5 to 4 per year. Cutting interval of every 42nd day between harvests appears to be the optimum when considered a dry matter yield and nutritive values in alfalfa.
基金Supported by National Basic Research Program of China(973 Program,Grant No.2013CB035802)National Natural Science Foundation of China(Grant No.51575453)+1 种基金Fundamental Research Funds for the Central Universities(Grant No.3102015JCS05002)the 111 Project,China(Grant No.B13044)
文摘Titanium alloy is a kind of typical hard-to-cut material due to its low thermal conductivity and high strength at elevated temperatures, this contributes to the fast tool wear in the milling of titanium alloys. The influence of cutting conditions on tool wear has been focused on the turning process, and their influence on tool wear in milling process as well as the influence of tool wear on cutting force coefficients has not been investigated comprehensively. To fully understand the tool wear behavior in milling process with inserts, the influence of cutting parameters on tool wear in the milling of titanium alloys Ti6A14V by using indexable cutters is investigated. The tool wear rate and trends under different feed per tooth, cutting speed, axial depth of cut and radial depth of cut are analyzed. The results show that the feed rate per tooth and the radial depth of cut have a large influence on tool wear in milling Ti6A14V with coated insert. To reduce tool wear, cutting parameters for coated inserts under experimental cutting conditions are set as： feed rate per tooth less than 0.07 mm, radial depth of cut less than 1.0 mm, and cutting speed sets between 60 and 150 m/min. Investigation on the relationship between tool wear and cutting force coefficients shows that tangential edge constant increases with tool wear and cutter edge chipping can lead to a great variety of tangential cutting force coefficient. The proposed research provides the basic data for evaluating the machinability of milling Ti6A14V alloy with coated inserts, and the recommend cutting parameters can be immediately applied in practical production.
文摘A parametric model of cutting temperature generated in end milling process is developed according to the thermal mechanism of end milling as an intermittent operation, which periodically repeats the cycle of heating under cutting and cooling under non-cutting. It shows that cutting speed and the tool-workpiece engagement condition are determinative for tool temperature in the operation. The suggested model was investigated by tests of AlTiN coated endmill machining hardened die steel JIS SKD61, where cutting temperature on the flank face of tool was measured with an optical fiber type radiation thermometer. Experimental results show that the tendency of cutting temperature to increase with cutting speed and engagement angle is intensified with the progressing tool wear.
基金This study was supported in part by the Science Fund of the Fujian Provincial Department of Education (Grant No. K98040)
文摘The short-term effects of selection curing of different intensities on the forest structure and species diversity of evergreen broad-leaved forest in northern Fujian Province were investigated and analyzed. The results showed that selection curing of low and medium intensities caused little variation in the forest structure. After curing, the dominant species retained their leading status in the community. However, the community structure changed significantly following selection curing of high and extra-high intensities; the status of the dominant species of the community declined dramatically. Some tree species began to disappear from the sampling plots. Except for extra-high intensity curing, the diversity of tree species did not change significantly for the other three curing intensities. However, the evenness of the stands was very different among the four kinds of curing plots. For low and medium intensity selection cutting, the evenness declined slightly. For extra-high intensity selection curing, the evenness increased to some extent, which might be due to a more even distribution of tree species after curing. CuRing operations resulted in some adverse reactions to development of arborous species diversity of evergreen broad-leaved forest, particularly serious damage to the forest canopy. But the rational selection cuttings, which may benefit the restoration and maintenance of species diversity over a long period and may come about from the variations in environmental factors such as sunlight, temperature and humidity.
