Larger and larger proportions of aluminium castings,especially those produced by the die casting process,can be observed during recent years in the automotive industry,house-hold articles and others.In case of the aut...Larger and larger proportions of aluminium castings,especially those produced by the die casting process,can be observed during recent years in the automotive industry,house-hold articles and others.In case of the automotive industry,apart from the traditional elements produced by the die pressure method such as engine blocks or crank shaft bedplates,aluminium is displacing steel from structural parts of cars('body in white').The current state and development directions of the structural solutions of cold-chamber die castings are analysed in this paper.These solutions drive the prospective development of these machines and die casting technology.The focus is mainly on essential functional systems such as:hydraulic drives of closing and locking units,as well as pressing in die machines of known companies present on the European market.展开更多
Die casting machines,which are the core equipment of the machinery manufacturing industry,consume great amounts of energy.The energy consumption prediction of die casting machines can support energy consumption quota,...Die casting machines,which are the core equipment of the machinery manufacturing industry,consume great amounts of energy.The energy consumption prediction of die casting machines can support energy consumption quota,process parameter energy-saving optimization,energy-saving design,and energy efficiency evaluation;thus,it is of great significance for Industry 4.0 and green manufacturing.Nevertheless,due to the uncertainty and complexity of the energy consumption in die casting machines,there is still a lack of an approach for energy consumption prediction that can provide support for process parameter optimization and product design taking energy efficiency into consideration.To fill this gap,this paper proposes an energy consumption prediction approach for die casting machines driven by product parameters.Firstly,the system boundary of energy consumption prediction is defined,and subsequently,based on the energy consumption characteristics analysis,a theoretical energy consumption model is established.Consequently,a systematic energy consumption prediction approach for die casting machines,involving product,die,equipment,and process parameters,is proposed.Finally,the feasibility and reliability of the proposed energy consumption prediction approach are verified with the help of three die casting machines and six types of products.The results show that the prediction accuracy of production time and energy consumption reached 91.64%and 85.55%,respectively.Overall,the proposed approach can be used for the energy consumption prediction of different die casting machines with different products.展开更多
Die casting machines, dies, die castings, peripheral equipments, die lubricants, raw materials for die casting, melting & holding furnaces, cleaning equipments, etc. were exhibited during the 4th China Internation...Die casting machines, dies, die castings, peripheral equipments, die lubricants, raw materials for die casting, melting & holding furnaces, cleaning equipments, etc. were exhibited during the 4th China International Die Casting Exhibition, which was surveyed in the paper.展开更多
文摘Larger and larger proportions of aluminium castings,especially those produced by the die casting process,can be observed during recent years in the automotive industry,house-hold articles and others.In case of the automotive industry,apart from the traditional elements produced by the die pressure method such as engine blocks or crank shaft bedplates,aluminium is displacing steel from structural parts of cars('body in white').The current state and development directions of the structural solutions of cold-chamber die castings are analysed in this paper.These solutions drive the prospective development of these machines and die casting technology.The focus is mainly on essential functional systems such as:hydraulic drives of closing and locking units,as well as pressing in die machines of known companies present on the European market.
基金This work was supported by the National Natural Science Foundation of China(Grant No.51805066)the Natural Science Foundation of Chongqing,China(Grant No.cstc2018jcyjAX0579)。
文摘Die casting machines,which are the core equipment of the machinery manufacturing industry,consume great amounts of energy.The energy consumption prediction of die casting machines can support energy consumption quota,process parameter energy-saving optimization,energy-saving design,and energy efficiency evaluation;thus,it is of great significance for Industry 4.0 and green manufacturing.Nevertheless,due to the uncertainty and complexity of the energy consumption in die casting machines,there is still a lack of an approach for energy consumption prediction that can provide support for process parameter optimization and product design taking energy efficiency into consideration.To fill this gap,this paper proposes an energy consumption prediction approach for die casting machines driven by product parameters.Firstly,the system boundary of energy consumption prediction is defined,and subsequently,based on the energy consumption characteristics analysis,a theoretical energy consumption model is established.Consequently,a systematic energy consumption prediction approach for die casting machines,involving product,die,equipment,and process parameters,is proposed.Finally,the feasibility and reliability of the proposed energy consumption prediction approach are verified with the help of three die casting machines and six types of products.The results show that the prediction accuracy of production time and energy consumption reached 91.64%and 85.55%,respectively.Overall,the proposed approach can be used for the energy consumption prediction of different die casting machines with different products.
文摘Die casting machines, dies, die castings, peripheral equipments, die lubricants, raw materials for die casting, melting & holding furnaces, cleaning equipments, etc. were exhibited during the 4th China International Die Casting Exhibition, which was surveyed in the paper.
