The Al-Si coating of ultra-high strength steel has been applied to hot stamping more and more widely, owing to solving the problem of oxidation and decarburization. However, the evolution of Al-Si coating during the h...The Al-Si coating of ultra-high strength steel has been applied to hot stamping more and more widely, owing to solving the problem of oxidation and decarburization. However, the evolution of Al-Si coating during the heating process was rarely studied in the previous study. The tests about the influence of heating parameters, such as heating temperature, heating rates and dwell time, on properties of the Al-Si coating were carried out on the Gleeble-3500 thermal simulator. The properties of the Al-Si coating, for instance, volume fraction of FeAl intermetallics, α-Fe layer as well as porosity and 3D surface topography, were explored in the study. Results showed that more and more Kirkendall voids and cracks appeared in the Al-Si coating when the heating temperature exceeded 600°C. The heating rates almost had no influence on properties of the Al-Si coating when the temperature was equal to or lower than 500°C. The volume fraction of FeAl intermetallics in the coating with dwell time from 3 s to 8 min at 930°C was0, 6.19%, 17.03% and 20.65%, separately. The volume fraction of the α-Fe layer in the coating changed from zero to 31.52%with the prolonged dwell time. The porosity of the coating ranged from 0.51% to 4.98% with the extension of dwell time. The unsmooth degree of the surface of the coating rose gradually with the increasing of heating rates and the extension of dwell time.The 3D surface topography of the coating was determined by the comprehensive effect of atoms diffusion, new formed phases,surface tension and the degree of oxidation of the coating surface. Experiments indicated that rapid heating was not suitable for the coating when the temperature exceeded 500°C. Experiments also demonstrated that enough dwell time was essential to obtain the superior properties of the coating.展开更多
This study revises Weare＇s latent heat parameterization scheme and conducts an associated theoretic analysis. The revised Weare＇s scheme is found to present potentially better results than Zebiak＇s scheme. The Zebi...This study revises Weare＇s latent heat parameterization scheme and conducts an associated theoretic analysis. The revised Weare＇s scheme is found to present potentially better results than Zebiak＇s scheme. The Zebiak-Cane coupled ocean-atmosphere model, initialized by the National Centers for Environmental Prediction and the National Center for Atmospheric Research （NCEP/NCAR） reanalysis of wind stress anomaly at 925 hPa, is referred to as the ZCW coupled model. The atmosphere models of the ZCW coupled model that use Zebiak＇s scheme and the revised Weare＇s scheme are referred to as the ZCW0 and ZCWN atmosphere models, respectively. The coupled ocean-atmosphere models that use Zebiak＇s scheme and the revised Weare＇s scheme are referred to as the ZCWoand ZCWN coupled models, respectively. The simulations between the ZCW0 and ZCWN atmosphere models and between the ZCW0 and ZCWN coupled models are analyzed. The results include： （1） The evolution of heat, meridional wind and divergence anomalies simulated by similar ZCW0 and ZCWN atmosphere models, although the magnitudes of the former are larger than those of the latter; （2） The prediction skill of the Nino3 index from 1982 to 1999 by the ZCWN coupled model shows improvement compared with those by the ZCW0 coupled model; （3） The analysis of E1 Nino events in 1982/1983, 1986/1987, and 1997/1998 and La Nifia events in 1984/1985, 1988/1989, and 1998/2000 suggests that the ZCWN coupled model is better than the ZCW0 coupled model in predicting warm event evolution and cold event generation. The results also show the disadvantage of the ZCWN coupled model for predicting E1 Nino.展开更多
A new numerical technique named interval finite difference method is proposed for the steady-state temperature field prediction with uncertainties in both physical parameters and boundary conditions. Interval variable...A new numerical technique named interval finite difference method is proposed for the steady-state temperature field prediction with uncertainties in both physical parameters and boundary conditions. Interval variables are used to quantitatively describe the uncertain parameters with limited information. Based on different Taylor and Neumann series, two kinds of parameter perturbation methods are presented to approximately yield the ranges of the uncertain temperature field. By comparing the results with traditional Monte Carlo simulation, a numerical example is given to demonstrate the feasibility and effectiveness of the proposed method for solving steady-state heat conduction problem with uncertain-but-bounded parameters.展开更多
In order to enhance external hardness and strength, a large-scale hydraulic gate track should go through heat treatment. The current design method of hydraulic gate wheels and tracks is based on Hertz contact linear e...In order to enhance external hardness and strength, a large-scale hydraulic gate track should go through heat treatment. The current design method of hydraulic gate wheels and tracks is based on Hertz contact linear elastic theory, and does not take into account the changes in mechanical properties of materials caused by heat treatment. In this study, the heat treatment parameters were designed and analyzed according to the bearing mechanisms of the wheel and track. The quenching process of the track was simulated by the ANSYS program, and the temperature variation, residual stress, and deformation were obtained and analyzed. The metallurgical structure field after heat treatment was predicted by the method based on time-temperatuxe-transformation （TTT） curves. The results show that the analysis method and designed track heat treatment process are feasible, and can provide a reference for practical projects.展开更多
In order to improve the performance of vehicle radiators, a two-dimensional heat transfer steady-state model of the radiator was set up. The influence of the structural parameters (axial ratio) of the heat exchange tu...In order to improve the performance of vehicle radiators, a two-dimensional heat transfer steady-state model of the radiator was set up. The influence of the structural parameters (axial ratio) of the heat exchange tube on the windward side on the heat transfer performance of the radiator was studied. With the increase of the axial ratio of the heat exchange tube on the windward side, the heat exchange capacity of the heat exchange tube surface slightly decreases. The heat exchange area increases significantly, which increases the total heat exchange of the radiator and improves the heat transfer performance of the radiator. When the axial ratio increases from 1.0 to 2.0, the average surface heat transfer capacity decreases from 5664.16</span><span style="font-family:""> </span><span style="font-family:Verdana;">W/m<sup>2</sup> to 5623.57</span><span style="font-family:""> </span><span style="font-family:Verdana;">W/m<sup>2</sup>.展开更多
The workpieces of A357 alloy were routinely heat treated to the T6 state in order to gain an adequate mechanical property.The mechanical properties of these workpieces depend mainly on solid-solution temperature,solid...The workpieces of A357 alloy were routinely heat treated to the T6 state in order to gain an adequate mechanical property.The mechanical properties of these workpieces depend mainly on solid-solution temperature,solid-solution time,artificial aging temperature and artificial aging time.An artificial neural network（ANN） model with a back-propagation（BP） algorithm was used to predict mechanical properties of A357 alloy,and the effects of heat treatment processes on mechanical behavior of this alloy were studied.The results show that this BP model is able to predict the mechanical properties with a high accuracy.This model was used to reflect the influence of heat treatments on the mechanical properties of A357 alloy.Isograms of ultimate tensile strength and elongation were drawn in the same picture,which are very helpful to understand the relationship among aging parameters,ultimate tensile strength and elongation.展开更多
The theoretical and numerical analysis is carried out on the effect of three types of configurations of Rayleigh-Bénard (RB) convection driven by the boundary combinations of Rigid-Rigid (R-R), Rigid-Free (R-F) a...The theoretical and numerical analysis is carried out on the effect of three types of configurations of Rayleigh-Bénard (RB) convection driven by the boundary combinations of Rigid-Rigid (R-R), Rigid-Free (R-F) and Free-Free (F-F). The RB convection models are distinguished by the three different temperature boundary conditions like: 1) RB1: lower and upper at fixed-temperature, 2) RB2: lower and upper with fixed-heat flux, or perfectly insulating and 3) RB3: bottom surface is fixed-temperature and top surface is fixed-heat flux. A Galerkin-type is based on the weighted residual method (WRM) which has been used to obtain the eigenvalue for gravity thermal Rayleigh number. It is noted that the porous medium of Darcy parameter <img alt="" src="Edit_ba52bac5-73fb-46dc-87b2-9ab918cb67c9.bmp" /> and spin diffusion (couple stress) parameter <em>N</em><sub>3</sub> is to hasten coupling parameter <em style="white-space:normal;">N</em><sub style="white-space:normal;">1 </sub>and micropolar heat conduction parameter <em style="white-space:normal;">N</em><sub style="white-space:normal;">5</sub> is to delay the onset of convection. Further, increase in the value of <em style="white-space:normal;">N</em><sub style="white-space:normal;">1</sub>, <em style="white-space:normal;">N</em><sub style="white-space:normal;">5</sub>, <img alt="" src="Edit_2d2de547-a7ed-4351-b3c4-8d1c36d83a20.bmp" /> and as well as decrease in <em style="white-space:normal;">N</em><sub style="white-space:normal;">3</sub> is to diminish the size of convection cells.展开更多
An ionospheric heating experiment involving an O mode pump wave was carried out at European Incoherent Scatter Scientific Association site in Troms？. The observation of the ultra high frequency radar illustrates the ...An ionospheric heating experiment involving an O mode pump wave was carried out at European Incoherent Scatter Scientific Association site in Troms？. The observation of the ultra high frequency radar illustrates the systematic variations of the enhanced ion line and plasma line in altitude and intensity as a function of the pump frequency. The analysis shows that those altitude variations are due to the thermal effect, and the intensity variations of the enhanced ion line are dependent on whether or not the enhanced ion acoustic wave satisfy the Bragg condition of radar. Moreover, a prediction that if the enhancement in electron temperature is suppressed,those systematic variations will be absent, is given.展开更多
An idealized tri-material assumption is established to describe the constitutive relationship of mismatched welded joints by considering the influence of heat affected zone（HAZ）.The fracture parameters Jand C＊are e...An idealized tri-material assumption is established to describe the constitutive relationship of mismatched welded joints by considering the influence of heat affected zone（HAZ）.The fracture parameters Jand C＊are estimated for mismatched welded joints with HAZ cracks by finite element analysis with ABAQUS.A middle crack tension（M（T））specimen is utilized in the analysis for different material properties and geometries of the weldment.The influence of mechanical property and geometry on the fracture parameters Jand C＊of the specimen is discussed for the welded joints with HAZ crack.The results suggest that the HAZ property is a significant factor in the estimation of Jand C＊for the mismatched welded joint with HAZ crack.展开更多
The objective of this study is to predict grain size and heat transfer coefficient at the metal-die interface during high pressure die casting process and solidification of the magnesium alloy AM60. Multiple runs of t...The objective of this study is to predict grain size and heat transfer coefficient at the metal-die interface during high pressure die casting process and solidification of the magnesium alloy AM60. Multiple runs of the commercial casting simulation package, ProCASTTM, were used to model the mold filling and solidification events employing a range of interfacial heat transfer coefficient values. The simulation results were used to estimate the centerline cooling curve at various locations through the casting. The centerline cooling curves, together with the die temperature and the thermodynamic properties of the alloy, were then used as inputs to compute the solution to the Stefan problem of a moving phase boundary, thereby providing the through-thickness cooling curves at each chosen location of the casting, Finally, the local cooling rate was used to calculate the resulting grain size via previously established relationships. The effects of die temperature, filling time and heat transfer coefficient on the grain structure in skin region and core region were quantitatively characterized. It was observed that the grain size of skin region strongly depends on above three factors whereas the grain size of core region shows dependence on the interracial heat transfer coefficient and thickness of the samples. The grain size distribution from surface to center was estimated from the relationship between grain size and the predicted cooling rate. The prediction of grain size matches well with experimental results. A comparison of the predicted and experimentally determined grain size profiles enables the determination of the apparent interracial heat transfer coefficient for different locations.展开更多
基金supported by the National Natural Science Foundation of China(Grant Nos.51275185,51405171,U1564203)
文摘The Al-Si coating of ultra-high strength steel has been applied to hot stamping more and more widely, owing to solving the problem of oxidation and decarburization. However, the evolution of Al-Si coating during the heating process was rarely studied in the previous study. The tests about the influence of heating parameters, such as heating temperature, heating rates and dwell time, on properties of the Al-Si coating were carried out on the Gleeble-3500 thermal simulator. The properties of the Al-Si coating, for instance, volume fraction of FeAl intermetallics, α-Fe layer as well as porosity and 3D surface topography, were explored in the study. Results showed that more and more Kirkendall voids and cracks appeared in the Al-Si coating when the heating temperature exceeded 600°C. The heating rates almost had no influence on properties of the Al-Si coating when the temperature was equal to or lower than 500°C. The volume fraction of FeAl intermetallics in the coating with dwell time from 3 s to 8 min at 930°C was0, 6.19%, 17.03% and 20.65%, separately. The volume fraction of the α-Fe layer in the coating changed from zero to 31.52%with the prolonged dwell time. The porosity of the coating ranged from 0.51% to 4.98% with the extension of dwell time. The unsmooth degree of the surface of the coating rose gradually with the increasing of heating rates and the extension of dwell time.The 3D surface topography of the coating was determined by the comprehensive effect of atoms diffusion, new formed phases,surface tension and the degree of oxidation of the coating surface. Experiments indicated that rapid heating was not suitable for the coating when the temperature exceeded 500°C. Experiments also demonstrated that enough dwell time was essential to obtain the superior properties of the coating.
基金National Natural Science Foundation of China (40875025, 40875030, 40775033)Shanghai Natural Science Foundation of China (08ZR1422900)Key Promotion Project of New Meteorology Technology of the China Meteorological Administration in 2009 (09A13)
文摘This study revises Weare＇s latent heat parameterization scheme and conducts an associated theoretic analysis. The revised Weare＇s scheme is found to present potentially better results than Zebiak＇s scheme. The Zebiak-Cane coupled ocean-atmosphere model, initialized by the National Centers for Environmental Prediction and the National Center for Atmospheric Research （NCEP/NCAR） reanalysis of wind stress anomaly at 925 hPa, is referred to as the ZCW coupled model. The atmosphere models of the ZCW coupled model that use Zebiak＇s scheme and the revised Weare＇s scheme are referred to as the ZCW0 and ZCWN atmosphere models, respectively. The coupled ocean-atmosphere models that use Zebiak＇s scheme and the revised Weare＇s scheme are referred to as the ZCWoand ZCWN coupled models, respectively. The simulations between the ZCW0 and ZCWN atmosphere models and between the ZCW0 and ZCWN coupled models are analyzed. The results include： （1） The evolution of heat, meridional wind and divergence anomalies simulated by similar ZCW0 and ZCWN atmosphere models, although the magnitudes of the former are larger than those of the latter; （2） The prediction skill of the Nino3 index from 1982 to 1999 by the ZCWN coupled model shows improvement compared with those by the ZCW0 coupled model; （3） The analysis of E1 Nino events in 1982/1983, 1986/1987, and 1997/1998 and La Nifia events in 1984/1985, 1988/1989, and 1998/2000 suggests that the ZCWN coupled model is better than the ZCW0 coupled model in predicting warm event evolution and cold event generation. The results also show the disadvantage of the ZCWN coupled model for predicting E1 Nino.
基金supported by the National Special Fund for Major Research Instrument Development(2011YQ140145)111 Project (B07009)+1 种基金the National Natural Science Foundation of China(11002013)Defense Industrial Technology Development Program(A2120110001 and B2120110011)
文摘A new numerical technique named interval finite difference method is proposed for the steady-state temperature field prediction with uncertainties in both physical parameters and boundary conditions. Interval variables are used to quantitatively describe the uncertain parameters with limited information. Based on different Taylor and Neumann series, two kinds of parameter perturbation methods are presented to approximately yield the ranges of the uncertain temperature field. By comparing the results with traditional Monte Carlo simulation, a numerical example is given to demonstrate the feasibility and effectiveness of the proposed method for solving steady-state heat conduction problem with uncertain-but-bounded parameters.
基金supported by the National Natural Science Foundation of China(Grant No.50979031)
文摘In order to enhance external hardness and strength, a large-scale hydraulic gate track should go through heat treatment. The current design method of hydraulic gate wheels and tracks is based on Hertz contact linear elastic theory, and does not take into account the changes in mechanical properties of materials caused by heat treatment. In this study, the heat treatment parameters were designed and analyzed according to the bearing mechanisms of the wheel and track. The quenching process of the track was simulated by the ANSYS program, and the temperature variation, residual stress, and deformation were obtained and analyzed. The metallurgical structure field after heat treatment was predicted by the method based on time-temperatuxe-transformation （TTT） curves. The results show that the analysis method and designed track heat treatment process are feasible, and can provide a reference for practical projects.
文摘In order to improve the performance of vehicle radiators, a two-dimensional heat transfer steady-state model of the radiator was set up. The influence of the structural parameters (axial ratio) of the heat exchange tube on the windward side on the heat transfer performance of the radiator was studied. With the increase of the axial ratio of the heat exchange tube on the windward side, the heat exchange capacity of the heat exchange tube surface slightly decreases. The heat exchange area increases significantly, which increases the total heat exchange of the radiator and improves the heat transfer performance of the radiator. When the axial ratio increases from 1.0 to 2.0, the average surface heat transfer capacity decreases from 5664.16</span><span style="font-family:""> </span><span style="font-family:Verdana;">W/m<sup>2</sup> to 5623.57</span><span style="font-family:""> </span><span style="font-family:Verdana;">W/m<sup>2</sup>.
文摘The workpieces of A357 alloy were routinely heat treated to the T6 state in order to gain an adequate mechanical property.The mechanical properties of these workpieces depend mainly on solid-solution temperature,solid-solution time,artificial aging temperature and artificial aging time.An artificial neural network（ANN） model with a back-propagation（BP） algorithm was used to predict mechanical properties of A357 alloy,and the effects of heat treatment processes on mechanical behavior of this alloy were studied.The results show that this BP model is able to predict the mechanical properties with a high accuracy.This model was used to reflect the influence of heat treatments on the mechanical properties of A357 alloy.Isograms of ultimate tensile strength and elongation were drawn in the same picture,which are very helpful to understand the relationship among aging parameters,ultimate tensile strength and elongation.
文摘The theoretical and numerical analysis is carried out on the effect of three types of configurations of Rayleigh-Bénard (RB) convection driven by the boundary combinations of Rigid-Rigid (R-R), Rigid-Free (R-F) and Free-Free (F-F). The RB convection models are distinguished by the three different temperature boundary conditions like: 1) RB1: lower and upper at fixed-temperature, 2) RB2: lower and upper with fixed-heat flux, or perfectly insulating and 3) RB3: bottom surface is fixed-temperature and top surface is fixed-heat flux. A Galerkin-type is based on the weighted residual method (WRM) which has been used to obtain the eigenvalue for gravity thermal Rayleigh number. It is noted that the porous medium of Darcy parameter <img alt="" src="Edit_ba52bac5-73fb-46dc-87b2-9ab918cb67c9.bmp" /> and spin diffusion (couple stress) parameter <em>N</em><sub>3</sub> is to hasten coupling parameter <em style="white-space:normal;">N</em><sub style="white-space:normal;">1 </sub>and micropolar heat conduction parameter <em style="white-space:normal;">N</em><sub style="white-space:normal;">5</sub> is to delay the onset of convection. Further, increase in the value of <em style="white-space:normal;">N</em><sub style="white-space:normal;">1</sub>, <em style="white-space:normal;">N</em><sub style="white-space:normal;">5</sub>, <img alt="" src="Edit_2d2de547-a7ed-4351-b3c4-8d1c36d83a20.bmp" /> and as well as decrease in <em style="white-space:normal;">N</em><sub style="white-space:normal;">3</sub> is to diminish the size of convection cells.
基金supported by China(China Research Institute of Radio Wave Propagation)Finland(Suomen Akatemia of Finland)+3 种基金Japan(the National Institute of Polar Research of Japan and Institute for Space-Earth Environmental Research at Nagoya University)Norway(Norges Forkningsrad of Norway)Sweden(the Swedish Research Council)the UK(the Natural Environment Research Council)
文摘An ionospheric heating experiment involving an O mode pump wave was carried out at European Incoherent Scatter Scientific Association site in Troms？. The observation of the ultra high frequency radar illustrates the systematic variations of the enhanced ion line and plasma line in altitude and intensity as a function of the pump frequency. The analysis shows that those altitude variations are due to the thermal effect, and the intensity variations of the enhanced ion line are dependent on whether or not the enhanced ion acoustic wave satisfy the Bragg condition of radar. Moreover, a prediction that if the enhancement in electron temperature is suppressed,those systematic variations will be absent, is given.
基金Sponsored by National High Technology Research and Development Program of China(2012AA040106)
文摘An idealized tri-material assumption is established to describe the constitutive relationship of mismatched welded joints by considering the influence of heat affected zone（HAZ）.The fracture parameters Jand C＊are estimated for mismatched welded joints with HAZ cracks by finite element analysis with ABAQUS.A middle crack tension（M（T））specimen is utilized in the analysis for different material properties and geometries of the weldment.The influence of mechanical property and geometry on the fracture parameters Jand C＊of the specimen is discussed for the welded joints with HAZ crack.The results suggest that the HAZ property is a significant factor in the estimation of Jand C＊for the mismatched welded joint with HAZ crack.
基金jointly supported by Canadian Network for Research and Innovation in Machining TechnologyNatural Sciences and Engineering Research Council of Canada-Automotive Partnership Canada programNRCan’s Office of Energy R&D through the Program on Energy R&D
文摘The objective of this study is to predict grain size and heat transfer coefficient at the metal-die interface during high pressure die casting process and solidification of the magnesium alloy AM60. Multiple runs of the commercial casting simulation package, ProCASTTM, were used to model the mold filling and solidification events employing a range of interfacial heat transfer coefficient values. The simulation results were used to estimate the centerline cooling curve at various locations through the casting. The centerline cooling curves, together with the die temperature and the thermodynamic properties of the alloy, were then used as inputs to compute the solution to the Stefan problem of a moving phase boundary, thereby providing the through-thickness cooling curves at each chosen location of the casting, Finally, the local cooling rate was used to calculate the resulting grain size via previously established relationships. The effects of die temperature, filling time and heat transfer coefficient on the grain structure in skin region and core region were quantitatively characterized. It was observed that the grain size of skin region strongly depends on above three factors whereas the grain size of core region shows dependence on the interracial heat transfer coefficient and thickness of the samples. The grain size distribution from surface to center was estimated from the relationship between grain size and the predicted cooling rate. The prediction of grain size matches well with experimental results. A comparison of the predicted and experimentally determined grain size profiles enables the determination of the apparent interracial heat transfer coefficient for different locations.
