The non-equilibrium microstructure and a new metastable phase of Al-9.6wt%Mg alloy solidified at 6 GPa were studied by optical microscope,differential scanning calorimetry,X-ray diffraction and transmission electron m...The non-equilibrium microstructure and a new metastable phase of Al-9.6wt%Mg alloy solidified at 6 GPa were studied by optical microscope,differential scanning calorimetry,X-ray diffraction and transmission electron microscope.The results showed that dendrite microstructure was refined,and the solid solubility of Mg in α-Al phase increased greatly.Correspondingly,the lattice parameter of α-Al phase increased.Al3Mg2 phases disappeared under high pressure solidification.In particular,a metastable phase with small size(20 nm or so) was produced in the alloy,its melting temperature range was 464～518.2 ℃,which was higher than that of Al3Mg2 phase(453～465 ℃) under normal pressure.These metastable phases located in the interdendritic position.It was the first time that the metastable phase was found in Al-Mg alloy at a high pressure of 6 GPa.The formation mechanism of the metastable phases was discussed.展开更多
Mg-5.88 Zn-0.53 Cu-0.16 Zr(wt.%)alloy was solidified at 2-6 GPa using high-pressure solidification technology.The microstructure,strengthening mechanism and compressive properties at room temperature were studied usin...Mg-5.88 Zn-0.53 Cu-0.16 Zr(wt.%)alloy was solidified at 2-6 GPa using high-pressure solidification technology.The microstructure,strengthening mechanism and compressive properties at room temperature were studied using SEM and XRD.The results showed that the microstructure was refined and the secondary dendrite spacing changed from 35μm at atmospheric pressure to 10μm at 6 GPa gradually.Also,Mg(Zn,Cu)2 and Mg Zn Cu eutectic phases were distributed in the shape of network,while under high pressures the second phases(Mg(Zn,Cu)2 and Mg7 Zn3)were mainly granular or strip-like.The solid solubility of Zn and Cu in the matrix built up over increasing solidification pressure and reached 4.12%and 0.32%respectively at 6 GPa.The hardness value was HV 90 and the maximum compression resistance was 430 MPa.Therefore,the grain refinement strengthening,the second phase strengthening and the solid solution strengthening are the principal strengthening mechanisms.展开更多
Mg−Zn−Cu−Zr−Ca samples were solidified under high pressures of 2-6 GPa.Scanning electron microscopy and electron backscatter diffraction were used to study the distribution of Ca in the microstructure and its effect o...Mg−Zn−Cu−Zr−Ca samples were solidified under high pressures of 2-6 GPa.Scanning electron microscopy and electron backscatter diffraction were used to study the distribution of Ca in the microstructure and its effect on the solidification structure.The mechanical properties of the samples were investigated through compression tests.The results show that Ca is mostly dissolved in the matrix and the Mg_(2)Ca phase is formed under high pressure,but it is mainly segregated among dendrites under atmospheric pressure.The Mg_(2)Ca particles are effective heterogeneous nuclei ofα-Mg crystals,which significantly increases the number of crystal nuclei and refines the solidification structure of the alloy,with the grain size reduced to 22μm at 6 GPa.As no Ca segregating among the dendrites exists,more Zn is dissolved in the matrix.Consequently,the intergranular second phase changes from MgZn with a higher Zn/Mg ratio to Mg7Zn3 with a lower Zn/Mg ratio.The volume fraction of the intergranular second phase also increases to 22%.Owing to the combined strengthening of grain refinement,solid solution,and dispersion,the compression strength of the Mg-Zn-Cu-Zr-Ca alloy solidified under 6 GPa is up to 520 MPa.展开更多
High pressure solidification rules of Al-Mg alloy needs to be discussed further for its wide range of application. Microstructures and phases of Al-25wt% Mg alloy solidified at 4 GPa were studied by optical microscope...High pressure solidification rules of Al-Mg alloy needs to be discussed further for its wide range of application. Microstructures and phases of Al-25wt% Mg alloy solidified at 4 GPa were studied by optical microscope,X-ray diffractmeter,energy dispersive X-ray spectroscopy and transmission electron microscopy( TEM). The microstructure evolution mechanism of Al-25Mg alloy under high pressure was analyzed. The result shows that the alloy consists of α-Al phase and Al 3 Mg 2 phase under normal pressure. However,only Al 12 Mg 17 phase forms without Al 3 Mg 2 phase at 4 GPa. In addition,Mg concentration in α-Al phase increases and that of the lattice constant also increases. The α-Al dendrite presents the broken arms under normal pressure, after high pressure solidification,the morphology of the dendrite tends to integrate and the size of the dendrite arms展开更多
Mg-8Zn-0.5Zr-0.5Gd alloy was prepared by high pressure solidification. Effect of high pressure on microstructure, micro-hardness and corrosion behavior in Hank＇s solution of the Mg-8Zn-0.5Zr-0.5Gd alloy were investig...Mg-8Zn-0.5Zr-0.5Gd alloy was prepared by high pressure solidification. Effect of high pressure on microstructure, micro-hardness and corrosion behavior in Hank＇s solution of the Mg-8Zn-0.5Zr-0.5Gd alloy were investigated by means of optical microscopy （OM）, scanning electron microscopy （SEM）, energy dispersive spectroscopy （EDS）, and X-ray diffractometer （XRD）. The results showed that, compared with the conventional solidification, high pressure solidification obviously refined the grain size of Mg-8Zn-0.5Zr-0.5Gd alloy. The grain size was refined from 200-300 pm to 100-200 pm and the secondary dendrite arm spacing reduced from 30- 50 pm to 10-30 pro. Moreover, the solubility of Zn in the alloy increased and the amount and size of Mg-Zn-Gd phases significantly decreased. The micro-hardness of the alloy solidified under high pressure was improved significantly from 56.17 HV to 63.14 HV. The polarization resistance （Rp） of the alloy had a substantial increase in simulated body fluid, thus the corrosion rate was significantly reduced from 4.0 to 2.7 mm.year-1.展开更多
The microstructure of hypoeutectic Al-9.21wt.%Si alloy solidified under 5.5 GPa was studied. The results show that the solidification microstructure is refined. The primary a phase is the extended solid solution. The ...The microstructure of hypoeutectic Al-9.21wt.%Si alloy solidified under 5.5 GPa was studied. The results show that the solidification microstructure is refined. The primary a phase is the extended solid solution. The solid solubility of Si in α phase is up to 8.26wt.%. The growth mode of the α phase is cellular, and this cellular growth mechanism is interpreted in terms of the decrease of the diffusivity and the extended solid solution under high pressure. By calculation, it can be known that the the diffusivity of solute in the liquid under normal pressure is as high as two hundred times that under high pressure. The microhardness of the hypoeutectic Al-Si alloy solidified under high pressure is higher than that of solidified under normal pressure. After annealing, Si precipitates from the solid solution, the microhardness of the alloy decrease, but, still higher than that of solidified under normal pressure.展开更多
Microstructural evolutions of the railway frog steel solidified under different pressure were studied using OM, FEGSEM, and TEM. The influences of pressure on the solidification, grain sizes, and morphology of carbide...Microstructural evolutions of the railway frog steel solidified under different pressure were studied using OM, FEGSEM, and TEM. The influences of pressure on the solidification, grain sizes, and morphology of carbides of the steel were analyzed. It is found that the melting point of the steel increases with the pressure and the solidified microstructure under high pressure does not vary significantly with the melting temperature. The experimental results show that the solidified microstructure consisting of complete equiaxed dendrites is remarkably refined through the increase of pressure, with the mean dendrite arm spacing of about 24, 18, and 8 μm under 3, 6, and 10 GPa, respectively. It is also revealed by TEM observation that the precipitates change from needle-like and rhombic carbide（M3C） forms during normal（atmospheric） pressure solidification into nodulized hexagonal precipitate M7C3 at 3 GPa, and M（23）C6 at 6 GPa and 10 GPa, which is associated with the undercooling and distribution of the trace elements. The diameter of the precipitates is between 80 nm and 200 nm.展开更多
The objective of this study is to predict grain size and heat transfer coefficient at the metal-die interface during high pressure die casting process and solidification of the magnesium alloy AM60. Multiple runs of t...The objective of this study is to predict grain size and heat transfer coefficient at the metal-die interface during high pressure die casting process and solidification of the magnesium alloy AM60. Multiple runs of the commercial casting simulation package, ProCASTTM, were used to model the mold filling and solidification events employing a range of interfacial heat transfer coefficient values. The simulation results were used to estimate the centerline cooling curve at various locations through the casting. The centerline cooling curves, together with the die temperature and the thermodynamic properties of the alloy, were then used as inputs to compute the solution to the Stefan problem of a moving phase boundary, thereby providing the through-thickness cooling curves at each chosen location of the casting, Finally, the local cooling rate was used to calculate the resulting grain size via previously established relationships. The effects of die temperature, filling time and heat transfer coefficient on the grain structure in skin region and core region were quantitatively characterized. It was observed that the grain size of skin region strongly depends on above three factors whereas the grain size of core region shows dependence on the interracial heat transfer coefficient and thickness of the samples. The grain size distribution from surface to center was estimated from the relationship between grain size and the predicted cooling rate. The prediction of grain size matches well with experimental results. A comparison of the predicted and experimentally determined grain size profiles enables the determination of the apparent interracial heat transfer coefficient for different locations.展开更多
Fine-grain Mg95.50Zn3.71Y0.79 alloy was prepared by high pressure solidification. By comparison with the conventional cast-ing alloy, the true stress-strain curve characteristic and deformation microstructure of Mg95....Fine-grain Mg95.50Zn3.71Y0.79 alloy was prepared by high pressure solidification. By comparison with the conventional cast-ing alloy, the true stress-strain curve characteristic and deformation microstructure of Mg95.50Zn3.71Y0.79 alloy solidified under high pressure were studied via unilateralism compress tests under the strain rate of 0.001–1 s–1 and deformation temperature of 523–623 K. Constitutive equations were constructed. According to the experimental results, compared to the conventional casting alloy, the true stress-strain curve of the fine-grain alloy solidified under high pressure not only had the high strain hardening characteristic but the dynamic recrystallization softening after the peak stress was more than the working hardening and would soon reach a stable flow stress - strain state. The deformation activation energy of the alloy solidified under high pressure was 151 kJ/mol, around 49 kJ/mol lower than that of the conventional casting alloy. The fine-grain Mg-Zn-Y alloy solidified under high pressure could obtain 95 percent of dynamic recrystallization grain at 573 K during hot deformation process.展开更多
Fine grained Mg_（96.17）Zn_（3.15）Y_（0.79）Zr_（0.18） alloy with an average grain size of 20 μm was prepared by high pressure solidification. The dynamic recrystallization（DRX） behavior of the fine grained Mg a...Fine grained Mg_（96.17）Zn_（3.15）Y_（0.79）Zr_（0.18） alloy with an average grain size of 20 μm was prepared by high pressure solidification. The dynamic recrystallization（DRX） behavior of the fine grained Mg alloy solidified under the pressure of 4 GPa was studied via isothermal compression experiments. The tests were performed under the strain rate of 0.001–1.0 s^（–1） and at a deformation temperature of 523–623 K on a Gleeble-3500 D thermal-mechanical simulation machine. The DRX kinetic of the fine grained Mg alloy solidified under high pressure was established, and the microstructures of the alloy under different hot compression conditions were analyzed by electron back-scattering diffraction（EBSD）. According to the experimental results, the DRX kinetic model of the fine grain Mg alloy solidified under high pressure was X_（DRX）=1-exp[-0.75445（（ε-ε_c）/ε~＊）^（1.066208）.The Avrami exponents of n and k were 1.066208 and 0.75445 respectively, higher than those in the conventional casting alloy. The DRX volume fraction of the fine grain Mg alloy solidified under the pressure had a tendency to increase obviously with the strain rate decreasing and the deformation temperature increasing, which is different from the one in the conventional casting alloy. When compressed at 523 K, the DRX volume fraction of the fine grained Mg alloy solidified under high pressure was 85% under the strain rate of 1.0 s^（–1） and could be up to 95% under the strain rate of 0.001 s^（–1）. The DRX volume fraction of the conventional casting alloy was only 67% although under the condition of 623–0.001 s^（–1）. It was shown that the fine grained Mg alloy solidified under high pressure had a strong DRX capacity.展开更多
基金This work is financially supported by the Science Foundation of Harbin Institute of Technology ( No HIT2002 29)
文摘The non-equilibrium microstructure and a new metastable phase of Al-9.6wt%Mg alloy solidified at 6 GPa were studied by optical microscope,differential scanning calorimetry,X-ray diffraction and transmission electron microscope.The results showed that dendrite microstructure was refined,and the solid solubility of Mg in α-Al phase increased greatly.Correspondingly,the lattice parameter of α-Al phase increased.Al3Mg2 phases disappeared under high pressure solidification.In particular,a metastable phase with small size(20 nm or so) was produced in the alloy,its melting temperature range was 464～518.2 ℃,which was higher than that of Al3Mg2 phase(453～465 ℃) under normal pressure.These metastable phases located in the interdendritic position.It was the first time that the metastable phase was found in Al-Mg alloy at a high pressure of 6 GPa.The formation mechanism of the metastable phases was discussed.
基金Projects(51675092,51775099)supported by the National Natural Science Foundation of ChinaProjects(E2018501030,E2018501033,E2018501032)supported by the Natural Science Foundation of Hebei Province,China.
文摘Mg-5.88 Zn-0.53 Cu-0.16 Zr(wt.%)alloy was solidified at 2-6 GPa using high-pressure solidification technology.The microstructure,strengthening mechanism and compressive properties at room temperature were studied using SEM and XRD.The results showed that the microstructure was refined and the secondary dendrite spacing changed from 35μm at atmospheric pressure to 10μm at 6 GPa gradually.Also,Mg(Zn,Cu)2 and Mg Zn Cu eutectic phases were distributed in the shape of network,while under high pressures the second phases(Mg(Zn,Cu)2 and Mg7 Zn3)were mainly granular or strip-like.The solid solubility of Zn and Cu in the matrix built up over increasing solidification pressure and reached 4.12%and 0.32%respectively at 6 GPa.The hardness value was HV 90 and the maximum compression resistance was 430 MPa.Therefore,the grain refinement strengthening,the second phase strengthening and the solid solution strengthening are the principal strengthening mechanisms.
基金financial supports from the National Natural Science Foundation of China(Nos.51675092,51775099)the Natural Science Foundation of Hebei Province,China(Nos.E2018501032,E2018501033)。
文摘Mg−Zn−Cu−Zr−Ca samples were solidified under high pressures of 2-6 GPa.Scanning electron microscopy and electron backscatter diffraction were used to study the distribution of Ca in the microstructure and its effect on the solidification structure.The mechanical properties of the samples were investigated through compression tests.The results show that Ca is mostly dissolved in the matrix and the Mg_(2)Ca phase is formed under high pressure,but it is mainly segregated among dendrites under atmospheric pressure.The Mg_(2)Ca particles are effective heterogeneous nuclei ofα-Mg crystals,which significantly increases the number of crystal nuclei and refines the solidification structure of the alloy,with the grain size reduced to 22μm at 6 GPa.As no Ca segregating among the dendrites exists,more Zn is dissolved in the matrix.Consequently,the intergranular second phase changes from MgZn with a higher Zn/Mg ratio to Mg7Zn3 with a lower Zn/Mg ratio.The volume fraction of the intergranular second phase also increases to 22%.Owing to the combined strengthening of grain refinement,solid solution,and dispersion,the compression strength of the Mg-Zn-Cu-Zr-Ca alloy solidified under 6 GPa is up to 520 MPa.
基金Sponsored by the Scientific Research Foundation of Heilongjiang Institute of Science and Technology for the Introduction of High-Qualified Talents(Grant No.08-12)Department of Education of Heilongjiang Province Science and Technology Research Projects(Grant No.12523042)
文摘High pressure solidification rules of Al-Mg alloy needs to be discussed further for its wide range of application. Microstructures and phases of Al-25wt% Mg alloy solidified at 4 GPa were studied by optical microscope,X-ray diffractmeter,energy dispersive X-ray spectroscopy and transmission electron microscopy( TEM). The microstructure evolution mechanism of Al-25Mg alloy under high pressure was analyzed. The result shows that the alloy consists of α-Al phase and Al 3 Mg 2 phase under normal pressure. However,only Al 12 Mg 17 phase forms without Al 3 Mg 2 phase at 4 GPa. In addition,Mg concentration in α-Al phase increases and that of the lattice constant also increases. The α-Al dendrite presents the broken arms under normal pressure, after high pressure solidification,the morphology of the dendrite tends to integrate and the size of the dendrite arms
基金financially supported by National Natural Science Foundations of China(Grant No.51201062)Natural Science Foundation of Heilongjiang Province(Grant No.2015038)
文摘Mg-8Zn-0.5Zr-0.5Gd alloy was prepared by high pressure solidification. Effect of high pressure on microstructure, micro-hardness and corrosion behavior in Hank＇s solution of the Mg-8Zn-0.5Zr-0.5Gd alloy were investigated by means of optical microscopy （OM）, scanning electron microscopy （SEM）, energy dispersive spectroscopy （EDS）, and X-ray diffractometer （XRD）. The results showed that, compared with the conventional solidification, high pressure solidification obviously refined the grain size of Mg-8Zn-0.5Zr-0.5Gd alloy. The grain size was refined from 200-300 pm to 100-200 pm and the secondary dendrite arm spacing reduced from 30- 50 pm to 10-30 pro. Moreover, the solubility of Zn in the alloy increased and the amount and size of Mg-Zn-Gd phases significantly decreased. The micro-hardness of the alloy solidified under high pressure was improved significantly from 56.17 HV to 63.14 HV. The polarization resistance （Rp） of the alloy had a substantial increase in simulated body fluid, thus the corrosion rate was significantly reduced from 4.0 to 2.7 mm.year-1.
基金supported by the National Natural Science Foundation of China(grant No.59571040)
文摘The microstructure of hypoeutectic Al-9.21wt.%Si alloy solidified under 5.5 GPa was studied. The results show that the solidification microstructure is refined. The primary a phase is the extended solid solution. The solid solubility of Si in α phase is up to 8.26wt.%. The growth mode of the α phase is cellular, and this cellular growth mechanism is interpreted in terms of the decrease of the diffusivity and the extended solid solution under high pressure. By calculation, it can be known that the the diffusivity of solute in the liquid under normal pressure is as high as two hundred times that under high pressure. The microhardness of the hypoeutectic Al-Si alloy solidified under high pressure is higher than that of solidified under normal pressure. After annealing, Si precipitates from the solid solution, the microhardness of the alloy decrease, but, still higher than that of solidified under normal pressure.
基金Funded by the National Science and Technology Key Project(2011ZX06004-002)the Fundamental Research Funds for the Central Universities(No.YWF-10-01-B20)
文摘Microstructural evolutions of the railway frog steel solidified under different pressure were studied using OM, FEGSEM, and TEM. The influences of pressure on the solidification, grain sizes, and morphology of carbides of the steel were analyzed. It is found that the melting point of the steel increases with the pressure and the solidified microstructure under high pressure does not vary significantly with the melting temperature. The experimental results show that the solidified microstructure consisting of complete equiaxed dendrites is remarkably refined through the increase of pressure, with the mean dendrite arm spacing of about 24, 18, and 8 μm under 3, 6, and 10 GPa, respectively. It is also revealed by TEM observation that the precipitates change from needle-like and rhombic carbide（M3C） forms during normal（atmospheric） pressure solidification into nodulized hexagonal precipitate M7C3 at 3 GPa, and M（23）C6 at 6 GPa and 10 GPa, which is associated with the undercooling and distribution of the trace elements. The diameter of the precipitates is between 80 nm and 200 nm.
基金jointly supported by Canadian Network for Research and Innovation in Machining TechnologyNatural Sciences and Engineering Research Council of Canada-Automotive Partnership Canada programNRCan’s Office of Energy R&D through the Program on Energy R&D
文摘The objective of this study is to predict grain size and heat transfer coefficient at the metal-die interface during high pressure die casting process and solidification of the magnesium alloy AM60. Multiple runs of the commercial casting simulation package, ProCASTTM, were used to model the mold filling and solidification events employing a range of interfacial heat transfer coefficient values. The simulation results were used to estimate the centerline cooling curve at various locations through the casting. The centerline cooling curves, together with the die temperature and the thermodynamic properties of the alloy, were then used as inputs to compute the solution to the Stefan problem of a moving phase boundary, thereby providing the through-thickness cooling curves at each chosen location of the casting, Finally, the local cooling rate was used to calculate the resulting grain size via previously established relationships. The effects of die temperature, filling time and heat transfer coefficient on the grain structure in skin region and core region were quantitatively characterized. It was observed that the grain size of skin region strongly depends on above three factors whereas the grain size of core region shows dependence on the interracial heat transfer coefficient and thickness of the samples. The grain size distribution from surface to center was estimated from the relationship between grain size and the predicted cooling rate. The prediction of grain size matches well with experimental results. A comparison of the predicted and experimentally determined grain size profiles enables the determination of the apparent interracial heat transfer coefficient for different locations.
基金Project supported by National Natural Science Foundation of China(51475486)Hebei Province Natural Science Fund(E2013501096)
文摘Fine-grain Mg95.50Zn3.71Y0.79 alloy was prepared by high pressure solidification. By comparison with the conventional cast-ing alloy, the true stress-strain curve characteristic and deformation microstructure of Mg95.50Zn3.71Y0.79 alloy solidified under high pressure were studied via unilateralism compress tests under the strain rate of 0.001–1 s–1 and deformation temperature of 523–623 K. Constitutive equations were constructed. According to the experimental results, compared to the conventional casting alloy, the true stress-strain curve of the fine-grain alloy solidified under high pressure not only had the high strain hardening characteristic but the dynamic recrystallization softening after the peak stress was more than the working hardening and would soon reach a stable flow stress - strain state. The deformation activation energy of the alloy solidified under high pressure was 151 kJ/mol, around 49 kJ/mol lower than that of the conventional casting alloy. The fine-grain Mg-Zn-Y alloy solidified under high pressure could obtain 95 percent of dynamic recrystallization grain at 573 K during hot deformation process.
基金supported by National Natural Science Foundation of China(51675092,51475486)Hebei Province Natural Science Foundation(E2013501096)
文摘Fine grained Mg_（96.17）Zn_（3.15）Y_（0.79）Zr_（0.18） alloy with an average grain size of 20 μm was prepared by high pressure solidification. The dynamic recrystallization（DRX） behavior of the fine grained Mg alloy solidified under the pressure of 4 GPa was studied via isothermal compression experiments. The tests were performed under the strain rate of 0.001–1.0 s^（–1） and at a deformation temperature of 523–623 K on a Gleeble-3500 D thermal-mechanical simulation machine. The DRX kinetic of the fine grained Mg alloy solidified under high pressure was established, and the microstructures of the alloy under different hot compression conditions were analyzed by electron back-scattering diffraction（EBSD）. According to the experimental results, the DRX kinetic model of the fine grain Mg alloy solidified under high pressure was X_（DRX）=1-exp[-0.75445（（ε-ε_c）/ε~＊）^（1.066208）.The Avrami exponents of n and k were 1.066208 and 0.75445 respectively, higher than those in the conventional casting alloy. The DRX volume fraction of the fine grain Mg alloy solidified under the pressure had a tendency to increase obviously with the strain rate decreasing and the deformation temperature increasing, which is different from the one in the conventional casting alloy. When compressed at 523 K, the DRX volume fraction of the fine grained Mg alloy solidified under high pressure was 85% under the strain rate of 1.0 s^（–1） and could be up to 95% under the strain rate of 0.001 s^（–1）. The DRX volume fraction of the conventional casting alloy was only 67% although under the condition of 623–0.001 s^（–1）. It was shown that the fine grained Mg alloy solidified under high pressure had a strong DRX capacity.
