On the basis of the traditional mechanical model of a grinding wheel rotor and the mechanical-electric coupling model with ideal sinusoidal supply,taking high-frequency converting current of inverter power switches in...On the basis of the traditional mechanical model of a grinding wheel rotor and the mechanical-electric coupling model with ideal sinusoidal supply,taking high-frequency converting current of inverter power switches into further consideration,a modified mechanical-electric coupling model is created.The created model consists of an inverter,a motorized spindle,a grinding wheel and grinding loads.Some typical non-stationary processes of the grinding system with two different supplies,including the starting,the speed rising and the break in grinding loads,are compared by making use of the created model.One supply is an ideal sinusoida]voltage source,the other is an inverter.The theoretical analysis of the high-order harmonic is also compared with the experimental result.The material strategy of suppressing high-order harmonic mechanical-electric coupling vibration by optimizing inverter operating parameters is proposed.展开更多
Pressure-flow analytical formulas of lubrication film of slipper pairs on camshaft connect- ing rod type low speed high torque (LSHT) hydraulic motors are put forward. The bottom surface of slipper pairs is rectangle,...Pressure-flow analytical formulas of lubrication film of slipper pairs on camshaft connect- ing rod type low speed high torque (LSHT) hydraulic motors are put forward. The bottom surface of slipper pairs is rectangle, and the effect of squeeze flow and pressure differential flow is considered. The dynamic process of lubrication film formation through squeezing is numerically studied by com- puter simulation. Effects of supply pressure, initial lubrication film thickness, velocity damping coef- ficient, loading impact and gravity, etc are studied. Advantages of novel slipper pairs with large oil cavity area are pointed out.展开更多
This paper presents an analysis based on analytical method for solid rotor motors for determining the rotor eddy current losses due to the current harmonics of the stator winding. The accuracy of the analytical result...This paper presents an analysis based on analytical method for solid rotor motors for determining the rotor eddy current losses due to the current harmonics of the stator winding. The accuracy of the analytical results is verified by experiments.展开更多
High speed machining and high precision machining are two tendencies of the manufacturing technology worldwide. The motorized spindle is the core component of the machine tools for achieving the high speed and high pr...High speed machining and high precision machining are two tendencies of the manufacturing technology worldwide. The motorized spindle is the core component of the machine tools for achieving the high speed and high precise machining, which affects the general development level of the machine tools to a great extent. Progress of the key techniques is reviewed in this paper, in which the high speed and high precision spindle bearings, the dynamical and thermal characteristics of spindles, the design technique of the high frequency motors and the drivers, the anti-electromagnetic damage technique of the motors, and the machining and assembling technique are involved. Finally, tha development tendencies of the motorized spindles are presented.展开更多
High speed and high efficiency synchronized electric motors are favored in the automotive industry and turbo machinery industry worldwide because of the demands placed on efficiency. Herein an electric motor thermal c...High speed and high efficiency synchronized electric motors are favored in the automotive industry and turbo machinery industry worldwide because of the demands placed on efficiency. Herein an electric motor thermal control system using cooling air which enters from the drive end of the motor and exits from the non-drive end of the motor as the rotor experiences dissipates heat is addressed using CFD. Analyses using CFD can help to find the appropriate mass flow rate and windage losses while satisfying temperature requirements on the motor. Here, the air flow through a small annular gap is fed at 620 L/min (0.011 kg/sec) as the rotor spins at 100,000 rpm (10,472 rad/sec) and the rotor dissipates 200 W. The CFD results are compared with experimental results. Based upon the CFD findings, a novel heat transfer correlation suitable for large axial Reynolds number, large Taylor number, small annular gap Taylor-Couette flows subject to axial cross-flow is proposed herein.展开更多
In order to realize high speed machining, the special requirements for feed transmission system of the CNC machine tool have to be satisfied. A high velocity feed unit driven by a induction linear motor is developed. ...In order to realize high speed machining, the special requirements for feed transmission system of the CNC machine tool have to be satisfied. A high velocity feed unit driven by a induction linear motor is developed. The compositions of the high velocity CNC feed unit and main problems in the unit design are discussed.展开更多
An induction motor with its speed modulated by frequency features wide transfer speed range, high systematic efficiency, simple structure and long life, and it therefore becomes one of the best driving motors used in ...An induction motor with its speed modulated by frequency features wide transfer speed range, high systematic efficiency, simple structure and long life, and it therefore becomes one of the best driving motors used in electrical vehicles. The present research trend of it is high power, high speed, high efficiency and long life. How to meet the above requirements by using the electromagnetic design, structure design and heat design, becomes a matter that needs to be resolved now. In this paper, the characters of the motor in operation are analyzed, all kinds of factors that relate to life are laid out, its heating and loss are discussed and analyzed.The key reasons affecting the motor life are presented, and different characters of a high induction motor are compared with these of a general induction motor. A design idea is described, that is: we should consider how to improve the efficiency and reliability as well as how to reduce the heating by changing the electromagnet,structure, dissipation and operation of the motor. How to reduce its losses and to improve its dissipation has been presented in the paper.展开更多
基金National Hi-tech Research and Development Program of China(863 Program,No.2008AA04Z116)and Natural Science Foundation of Hunan Province,China.
文摘On the basis of the traditional mechanical model of a grinding wheel rotor and the mechanical-electric coupling model with ideal sinusoidal supply,taking high-frequency converting current of inverter power switches into further consideration,a modified mechanical-electric coupling model is created.The created model consists of an inverter,a motorized spindle,a grinding wheel and grinding loads.Some typical non-stationary processes of the grinding system with two different supplies,including the starting,the speed rising and the break in grinding loads,are compared by making use of the created model.One supply is an ideal sinusoida]voltage source,the other is an inverter.The theoretical analysis of the high-order harmonic is also compared with the experimental result.The material strategy of suppressing high-order harmonic mechanical-electric coupling vibration by optimizing inverter operating parameters is proposed.
文摘Pressure-flow analytical formulas of lubrication film of slipper pairs on camshaft connect- ing rod type low speed high torque (LSHT) hydraulic motors are put forward. The bottom surface of slipper pairs is rectangle, and the effect of squeeze flow and pressure differential flow is considered. The dynamic process of lubrication film formation through squeezing is numerically studied by com- puter simulation. Effects of supply pressure, initial lubrication film thickness, velocity damping coef- ficient, loading impact and gravity, etc are studied. Advantages of novel slipper pairs with large oil cavity area are pointed out.
文摘This paper presents an analysis based on analytical method for solid rotor motors for determining the rotor eddy current losses due to the current harmonics of the stator winding. The accuracy of the analytical results is verified by experiments.
文摘High speed machining and high precision machining are two tendencies of the manufacturing technology worldwide. The motorized spindle is the core component of the machine tools for achieving the high speed and high precise machining, which affects the general development level of the machine tools to a great extent. Progress of the key techniques is reviewed in this paper, in which the high speed and high precision spindle bearings, the dynamical and thermal characteristics of spindles, the design technique of the high frequency motors and the drivers, the anti-electromagnetic damage technique of the motors, and the machining and assembling technique are involved. Finally, tha development tendencies of the motorized spindles are presented.
文摘High speed and high efficiency synchronized electric motors are favored in the automotive industry and turbo machinery industry worldwide because of the demands placed on efficiency. Herein an electric motor thermal control system using cooling air which enters from the drive end of the motor and exits from the non-drive end of the motor as the rotor experiences dissipates heat is addressed using CFD. Analyses using CFD can help to find the appropriate mass flow rate and windage losses while satisfying temperature requirements on the motor. Here, the air flow through a small annular gap is fed at 620 L/min (0.011 kg/sec) as the rotor spins at 100,000 rpm (10,472 rad/sec) and the rotor dissipates 200 W. The CFD results are compared with experimental results. Based upon the CFD findings, a novel heat transfer correlation suitable for large axial Reynolds number, large Taylor number, small annular gap Taylor-Couette flows subject to axial cross-flow is proposed herein.
基金This project is supported by National Natural Science Foundation of China !(59575063) Provincial Natural Science Foundation
文摘In order to realize high speed machining, the special requirements for feed transmission system of the CNC machine tool have to be satisfied. A high velocity feed unit driven by a induction linear motor is developed. The compositions of the high velocity CNC feed unit and main problems in the unit design are discussed.
文摘An induction motor with its speed modulated by frequency features wide transfer speed range, high systematic efficiency, simple structure and long life, and it therefore becomes one of the best driving motors used in electrical vehicles. The present research trend of it is high power, high speed, high efficiency and long life. How to meet the above requirements by using the electromagnetic design, structure design and heat design, becomes a matter that needs to be resolved now. In this paper, the characters of the motor in operation are analyzed, all kinds of factors that relate to life are laid out, its heating and loss are discussed and analyzed.The key reasons affecting the motor life are presented, and different characters of a high induction motor are compared with these of a general induction motor. A design idea is described, that is: we should consider how to improve the efficiency and reliability as well as how to reduce the heating by changing the electromagnet,structure, dissipation and operation of the motor. How to reduce its losses and to improve its dissipation has been presented in the paper.
