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TOOL WEAR PATTERNS AND MECHANISMS OF SOLID CEMENTED CARBIDE IN HIGH-SPEED MILLING OF ALUMINUM ALLOY 被引量:2
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作者 万熠 刘战强 +1 位作者 艾兴 潘永智 《Transactions of Nanjing University of Aeronautics and Astronautics》 EI 2007年第2期125-128,共4页
The wear patterns and wear mechanisms of solid cemented carbide are analyzed in high-speed milling of aluminum alloy. Results show that the dominant wear patterns are coating damage, crater wear, micro-chipping, break... The wear patterns and wear mechanisms of solid cemented carbide are analyzed in high-speed milling of aluminum alloy. Results show that the dominant wear patterns are coating damage, crater wear, micro-chipping, breakage, and so on. The main wear mechanisms are adhesion, diffusion and fatigue. Compared with conventional speed machining, the effect and impact of thermal-dynamical coupling field play an important role in the cutting tool wear in high-speed milling of aluminum alloy. 展开更多
关键词 high-speed milling aluminum alloy tool wear wear pattern wear mechanism
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Fatigue Characterization on a Cast Aluminum Beam of a High-Speed Train Through Numerical Simulation and Experiments 被引量:1
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作者 Weiyuan Dou Lele Zhang +2 位作者 Haifeng Chang Haifeng Zhang Changqing Liu 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2021年第5期349-359,共11页
The cast aluminum beam is a key structure for carrying the body-hung traction motor of a high-speed train;its fatigue property is fundamental for predicting the residual life and service mileage of the structure.To ch... The cast aluminum beam is a key structure for carrying the body-hung traction motor of a high-speed train;its fatigue property is fundamental for predicting the residual life and service mileage of the structure.To characterize the structural fatigue property,a finite element-based method is developed to compute the stress concentration factor,which is used to obtain the structural fatigue strength reduction factors.A full-scale fatigue test on the cast aluminum beam is designed and implemented for up to ten million cycles,and the corresponding finite element model of the beam is validated using the measured data of the gauges.The results show that the maximum stress concentration occurs at the fillet of the supporting seat,where the structural fatigue strength reduction factor is 2.45 and the calculated fatigue limit is 35.4 MPa.Moreover,no surface cracks are detected using the liquid penetrant test.Both the experimental and simulation results indicate that the cast aluminum beam can satisfy the service life requirements under the designed loading conditions. 展开更多
关键词 high-speed train Cast aluminum beam Fatigue test Stress concentration Fatigue strength reduction factor
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Surface Topography and Roughness of High-speed Milled AlMn1Cu 被引量:2
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作者 WANG Zhenhua YUAN Juntang +1 位作者 YIN Zengbin HU Xiaoqiu 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2016年第6期1200-1207,共8页
The aluminum alloy AlMn1Cu has been broadly applied for functional parts production because of its good properties. But few researches about the machining mechanism and the surface roughness were reported. The high-sp... The aluminum alloy AlMn1Cu has been broadly applied for functional parts production because of its good properties. But few researches about the machining mechanism and the surface roughness were reported. The high-speed milling experiments are carried out in order to improve the machining quality and reveal the machining mechanism. The typical topography features of machined surface are observed by scan electron microscope(SEM). The results show that the milled surface topography is mainly characterized by the plastic shearing deformation surface and material piling zone. The material flows plastically along the end cutting edge of the flat-end milling tool and meanwhile is extruded by the end cutting edge, resulting in that materials partly adhere to the machined surface and form the material piling zone. As the depth of cut and the feed per tooth increase, the plastic flow of materials is strengthened and the machined surface becomes rougher. However, as the cutting speed increases, the plastic flow of materials is weakened and the milled surface becomes smoother. The cutting parameters (e.g. cutting speed, feed per tooth and depth of cut) influencing the surface roughness are analyzed. It can be concluded that the roughness of the machined surface formed by the end cutting edge is less than that by the cylindrical cutting edge when a cylindrical flat-end mill tool is used for milling. The proposed research provides the typical topography features of machined surface of the anti-rust aluminum alloy AlMn1Cu in high speed milling. 展开更多
关键词 surface topography surface roughness aluminum alloy AlMn1Cu high-speed milling
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Detection of butt weld of laser-MIG hybrid welding of thin-walled profile for high-speed train
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作者 Qingxiang Zhou Fang Liu +3 位作者 Jingming Li Jiankui Li Shuangnan Zhang Guixi Cai 《Railway Sciences》 2022年第1期98-113,共16页
Purpose–This study aims to solve the problem of weld quality inspection,for the aluminum alloy profile welding structure of high-speed train body has complex internal shape and thin plate thickness(2–4 mm),the conve... Purpose–This study aims to solve the problem of weld quality inspection,for the aluminum alloy profile welding structure of high-speed train body has complex internal shape and thin plate thickness(2–4 mm),the conventional nondestructive testing method of weld quality is difficult to implement.Design/methodology/approach–In order to solve this problem,the ultrasonic creeping wave detection technology was proposed.The impact of the profile structure on the creeping wave detection was studied by designing profile structural test blocks and artificial simulation defect test blocks.The detection technology was used to test the actual welded test blocks,and compared with the results of X-ray test and destructive test(tensile test)to verify the accuracy of the ultrasonic creeping wave test results.Findings–It is indicated that that X-ray has better effect on the inspection of porosities and incomplete penetration defects.However,due to special detection method and protection,the detection speed is slow,which cannot meet the requirements of field inspection of the welding structure of aluminum alloy thin-walled profile for high-speed train body.It can be used as an auxiliary detection method for a small number of sampling inspection.The ultrasonic creeping wave can be used to detect the incomplete penetration welds with the equivalent of 0.25 mm or more,the results of creeping wave detection correspond well with the actual incomplete penetration defects.Originality/value–The results show that creeping wave detection results correspond well with the actual non-penetration defects and can be used for welding quality inspection of aluminum alloy thin-wall profile composite welding joints.It is recommended to use the echo amplitude of the 10 mm 30.2 mm 30.5 mm notch as the criterion for weld qualification. 展开更多
关键词 high-speed train aluminum alloy profile Laser-MIG hybrid welding Nondestructive inspection X-ray radiography Ultrasonic creeping wave detection
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Laser-pulsed MIG hybrid welding technology of A6N01S aluminum alloy 被引量:14
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作者 Lei Zhen Li Xiaoyu +2 位作者 Xu Fujia Xu Fujia Chang Yunfeng 《China Welding》 EI CAS 2017年第4期10-19,共10页
Welding research of A6N01S-T5 aluminum alloy profile for high-speed train was done by using laser-MIG hybrid welding and MIG welding individually. And the weld appearance,welding distortion,mechanical properties of th... Welding research of A6N01S-T5 aluminum alloy profile for high-speed train was done by using laser-MIG hybrid welding and MIG welding individually. And the weld appearance,welding distortion,mechanical properties of the joints and microstructures were analyzed. The test results demonstrated that high-efficient welding for the profile can be achieved by using laser-MIG hybrid welding,the speed of which can be over 3. 0 m/min. The processing had a good gap bridging ability,even if the gap of the butt joint was up to 2. 0 mm,a good weld appearance can also be got. While the hybrid welding speed was greater than 2. 5 m/min,the welding distortion of the laser-tandem MIG hybrid joints was just about 33% of that of the MIG joints,but the welding efficiency was over 3 times of MIG welding. And tensile strength of the hybrid joints was 85% of that of A6N01S-T5 base metal,9% higher than that of the MIG joints. Fatigue properties was tested individually with pulsed tensile fatigue method in the condition of 1 × 10~7 lifetime. The test results demonstrated that the fatigue strength of the joints was a little lower than that of base material,which could be up to 115 MPa. But the fatigue strength of hybrid welding joints was 107. 5 MPa,which was 23% higher than 87 MPa of MIG welding joints. 展开更多
关键词 high-speed TRAIN aluminum alloy profile laser MIG hybrid WELDING
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Numerical and Experimental Study on Nugget Formation Process in Resistance Spot Welding of Aluminum Alloy 被引量:2
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作者 罗震 颜福裕 +3 位作者 李洋 白杨 姚杞 谈辉 《Transactions of Tianjin University》 EI CAS 2015年第2期135-139,共5页
The weld nugget formation in the resistance spot welding(RSW) of aluminum alloy was investigated in the present study. The nugget formation process was directly observed by using a digital high-speed camera. Numerical... The weld nugget formation in the resistance spot welding(RSW) of aluminum alloy was investigated in the present study. The nugget formation process was directly observed by using a digital high-speed camera. Numerical simulation was also employed to investigate the nugget formation process. The results showed that for the RSW of two aluminum alloy sheets, a nugget was first formed in the workpiece/workpiece(W/W) interface and grew along the radial direction and axial direction of the sheets, and then it became a large elliptical nugget. For the RSW of three aluminum alloy sheets, two small nuggets were firstly formed in two W/W interfaces and grew along the axial direction and radial direction; finally they fused into one nugget. Besides, there existed a critical welding time, after which the nugget size remained nearly unchanged. This indicates that a long welding time is unnecessary for the RSW of aluminum alloy. In addition, the calculated nugget radius was compared with the experimental results, which showed that the simulation results agreed well with the experimental results. 展开更多
关键词 resistance SPOT WELDING aluminum alloy NUGGET formation high-speed PHOTOGRAPHY numerical simulation
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Numerical Analysis of the RAP Characteristics of a Catamaran Vessel for Niger Delta Pliability 被引量:1
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作者 Daniel Tamunodukobipi Samson Nitonye 《Journal of Power and Energy Engineering》 2019年第10期1-20,共20页
A proper characterization of catamarans performance in relation to demi-hull separation ratio (Sc/L) is imperative for optimal design and applications. Resistance, propulsion and good sea-keeping characteristics for v... A proper characterization of catamarans performance in relation to demi-hull separation ratio (Sc/L) is imperative for optimal design and applications. Resistance, propulsion and good sea-keeping characteristics for various demi-hull separation ratios at different operating conditions are prime considerations. This work evaluates the Resistance and Propulsion (RAP) characteristics of a 72 m long catamaran for various values of Sc/L (0.3, 0.4 and 0.5). Both physical models and numerical methods are implemented for the analysis. The analysis shows that the frictional resistance (RF) of catamaran is parabolic and slightly higher than those of monohulls. However, catamarans have superior sea-keeping performance. The RF of catamaran dominates the total resistance (RT) at low speeds;however, at high Froude number (Fn > 0.25), wave-making resistance (Rw) becomes dominant, especially during humps. Consequently, the RT-curve and the effective power PE-curve oscillate in rhythm with the Rw-curve as the velocity increases. Again, the effect of residuary resistance interference due to demi-hulls separation ratio is marginal, except during humps. Also, four speed-regimes are identified such as: 1) Low-speed (Fn st hump (0.23 nd hump, high-speed (Fn > 0.60). The catamaran PE for Fn > 0.6 is very high and uneconomical. Therefore, for optimal performance, catamarans should have service speed limits not exceeding Fn = 0.6. 展开更多
关键词 Resistance PROPULSION catamarans Mono-Hull high-speed CRAFT
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A new non-electrolytic aluminum extraction method
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作者 Oleg G.PARFENOV Andrey D.KUSTOV Leonid A.SOLOVYOV 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2016年第9期2509-2517,共9页
A new method of primary aluminum extraction from alumina was proposed. The method is based on the new reaction AlI3+(3/2)Zn=Al+(3/2)ZnI2. In its turn, the exchange reaction AlCl3+CaI2→AlI3+CaCl2 is used to ge... A new method of primary aluminum extraction from alumina was proposed. The method is based on the new reaction AlI3+(3/2)Zn=Al+(3/2)ZnI2. In its turn, the exchange reaction AlCl3+CaI2→AlI3+CaCl2 is used to get aluminum iodide from aluminum chloride—the product of alumina carbochlorination. These reactions were studied in laboratory experiments as well as additional reactions, which were needed for the main chemicals recycling: Cl2, ZnI2→Zn, CaCl2→CaI2. XRD and SEM methods were used to investigate the phases and morphology of the reaction's solid products. The global free energy minimization method was used for the chemical equation's calculations. It was shown that aluminum can be effectively extracted from alumina without electrolysis, extreme high temperature and expended chemicals. The estimated specific carbon consumption and CO2 atmospheric pollution rate have to be halves of such values for the contemporary aluminum plant powered by the coal power station. 展开更多
关键词 aluminum aluminum alloy chlorides IODIDES ZINC IODINE high-speed metallurgy
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Relationship Between Microstructures and Microhardness in High-Speed Friction Stir Welding of AA6005A-T6 Aluminum Hollow Extrusions 被引量:1
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作者 Xiang-Qian Liu Hui-Jie Liu Yan Yu 《Acta Metallurgica Sinica(English Letters)》 SCIE EI CAS CSCD 2020年第1期115-126,共12页
AA6005 A-T6 aluminum hollow extrusions were friction stir welded at a fixed high welding speed of 2000 mm/min and various rotation speeds.The results showed that the heat-aff ected zone(HAZ)retained the similar grain ... AA6005 A-T6 aluminum hollow extrusions were friction stir welded at a fixed high welding speed of 2000 mm/min and various rotation speeds.The results showed that the heat-aff ected zone(HAZ)retained the similar grain structure as the base material except some grain coarsening,and the density of dislocations andβ′precipitates were almost unchanged,indicating that the high welding speed inhibited the coarsening and dissolution ofβ″precipitates via fast cooling rate.The thermo-mechanically aff ected zone(TMAZ)was characterized by elongated and rotated grains,in which a low density ofβ′precipitates and the highest density of dislocations were observed.The highest heat input and severest plastic deformation occurring in the nugget zone(NZ)resulted in the occurrence of dynamic recrystallization and a high density of dislocations.Hence,all theβ″precipitates and most of theβ′precipitates dissolved into the matrix,and a fewβ′precipitates were transformed intoβprecipitates.The microhardness was controlled by the precipitation and solution strengthening in the HAZ,by the dislocation and precipitation strengthening in the TMAZ,and by the fine-grain and dislocation strengthening in the NZ.With the increase in rotation speed,the peak and the lowest microhardness value increased monotonously. 展开更多
关键词 aluminum HOLLOW extrusions high-speed friction STIR welding Grain structure Dislocation and PRECIPITATES MICROHARDNESS distribution
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Correlation between microstructures and mechanical properties of high-speed friction stir welded aluminum hollow extrusions subjected to axial forces 被引量:4
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作者 Xiangqian Liu Huijie Liu +2 位作者 Tianhao Wang Xiangguo Wang Si Yang 《Journal of Materials Science & Technology》 SCIE EI CAS CSCD 2018年第1期102-111,共10页
The AA6005A-T6 aluminum hollow extrusions were friction stir welded at a high welding speed of 2000mm/min and various axial forces. The results show that the nugget zone (NZ) is characterized by fine equiaxed grains... The AA6005A-T6 aluminum hollow extrusions were friction stir welded at a high welding speed of 2000mm/min and various axial forces. The results show that the nugget zone (NZ) is characterized by fine equiaxed grains, in which a low density of equilibrium phase β is observed. The grains in the thermo-mechanically affected zone (TMAZ) are elongated, and the highest density of dislocations and a low density of β precipitates can be found in grains. The heat affected zone (HAZ) only experiences a low thermal cycle, and a high density of β precipitates and a low density of β precipitates remain in the coarsened grains. The microhardness evolutions in the NZ, TMAZ and HAZ are governed by the grain refinement and dislocation strengthening, the dislocation and precipitation strengthening, and the precipitation and solid solution strengthening, respectively. When increasing the axial force, the changing trend of one strengthening mechanism is contrary to the other in each zone, and the microhardness increases in different zones. As a result, the tensile strength roughly increases with raising the axial force, and all joints show good tensile properties as the high welding speed inhibits the coarsening and dissolution of strengthening precipitates significantly. 展开更多
关键词 aluminum hollow extrusions high-speed friction stir welding Microstructures Mechanical properties
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Chip morphology and cutting temperature of ADC12 aluminum alloy during high-speed milling 被引量:2
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作者 Xin-Xin Meng You-Xi Lin 《Rare Metals》 CSCD 2021年第7期1915-1923,共9页
The ADC12 aluminum alloy is prone to severe tool wear and high cutting heat during high-speed milling because of its high hardness.This study analyzes the highspeed milling process from the perspective of different ch... The ADC12 aluminum alloy is prone to severe tool wear and high cutting heat during high-speed milling because of its high hardness.This study analyzes the highspeed milling process from the perspective of different chip morphologies.The influence of cutting temperature on chip morphology was expounded.A two-dimensional orthogonal cutting model was established for finite element analysis(FEA)of high-speed milling of ADC12 aluminum alloy.A theoretical analysis model of cutting force and cutting temperature was proposed based on metal cutting theory.The variations in chip shape,cutting force,and cutting temperature with cutting speed increasing were analyzed via FEA.The results show that,with the increase in cutting speed,the chip morphology changes from continuous to serrated,and then back to continuous.The serrated chip is weakened and the cutting temperature is lowered when the speed is lower than 600 m·min^(-1)or higher than 1800 m·min^(-1).This study provides a reference for reducing cutting temperature,controlling chip morphology and improving cutting tool life. 展开更多
关键词 ADC12 aluminum alloy high-speed milling Chip morphology Cutting temperature Finite element analysis
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双体铝合金高速客船强度有限元分析研究 被引量:15
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作者 管义锋 黄涣青 +1 位作者 谷家扬 马卫泽 《船舶工程》 CSCD 北大核心 2011年第6期14-17,共4页
双体船具有宽敞的甲板面积和良好的稳性及操纵性等特点,在近几年备受关注,被广泛应用于军事和民用船舶领域.采用铝合金建造的船舶具有结构重量轻、耐腐蚀等优点,被主要用于观光船和快艇等小型船舶.采用直接计算法对某小型双体铝合金高... 双体船具有宽敞的甲板面积和良好的稳性及操纵性等特点,在近几年备受关注,被广泛应用于军事和民用船舶领域.采用铝合金建造的船舶具有结构重量轻、耐腐蚀等优点,被主要用于观光船和快艇等小型船舶.采用直接计算法对某小型双体铝合金高速客船进行全船有限元分析,对总横强度、抗扭强度、和连接桥剪切强度进行校核,并根据计算应力结果和变形特点对其设计过程提出了几点建议. 展开更多
关键词 双体铝合金客船 总横强度 扭转强度 有限元分析
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铝合金穿浪双体船波激振动响应计算研究 被引量:7
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作者 夏齐强 陈志坚 孙春生 《舰船科学技术》 2010年第2期11-16,共6页
对穿浪型双体船在波浪中航行时的受载状况进行研究,采用规则波理论计算其所受波浪外载荷。利用有限元法建立了铝合金穿浪双体船波激振动响应数值计算模型。基于水弹性理论,采用所建立的数值模型对某全铝合金穿浪双体船高海情试验进行了... 对穿浪型双体船在波浪中航行时的受载状况进行研究,采用规则波理论计算其所受波浪外载荷。利用有限元法建立了铝合金穿浪双体船波激振动响应数值计算模型。基于水弹性理论,采用所建立的数值模型对某全铝合金穿浪双体船高海情试验进行了数值模拟,将数值模拟结果与实船试验数据进行了比较,证明本文方法可靠。进行了该船受6级海况波浪激励的振动响应计算,发现全铝合金穿浪双体船波激振动位移响应较大,远大于常规单体船。还发现高海情中航行时的波激振动应力响应值亦较大。 展开更多
关键词 铝合金 双体船 有限元 波浪载荷 波激响应
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双体客船封闭式可倒桅结构强度分析 被引量:2
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作者 葛珅玮 袁友华 +2 位作者 李子凡 张卫 周文 《船海工程》 北大核心 2021年第5期5-10,共6页
考虑到若将客船可倒桅直接纳入整船结构进行强度分析,则将无法计及可倒桅液压油缸的作用,液压油缸的推力可能会对可倒桅本体结构与船体结构产生破坏,且对于封闭式的可倒桅结构,受风面积较大,风载荷对结构强度也会产生一定的影响,对可倒... 考虑到若将客船可倒桅直接纳入整船结构进行强度分析,则将无法计及可倒桅液压油缸的作用,液压油缸的推力可能会对可倒桅本体结构与船体结构产生破坏,且对于封闭式的可倒桅结构,受风面积较大,风载荷对结构强度也会产生一定的影响,对可倒桅进行载荷分析,考虑可倒桅升起时所受液压杆推力、风载荷、船舶运动惯性载荷与自重的叠加影响,采用分步独立计算的方法分别计算可倒桅本体结构与船体结构的应力和变形,对比整船有限元计算结果,认为分步独立评估较为合理,可倒桅升起瞬间工况与横向风压工况对船体支撑结构的影响最大。 展开更多
关键词 可倒桅 双体客船 铝合金 载荷计算 分步强度评估
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钢铝混合双体沿海客船结构设计 被引量:1
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作者 吴猛 黄涣青 +1 位作者 石科良 朱继欣 《广东造船》 2019年第4期16-19,共4页
双体船应用较为广泛,本文重点阐述了双体客船结构设计中的技术要点,并借助有限元计算软件对某型钢铝混合双体沿海客船总强度进行分析,并根据计算结果对其设计方案提出建议。
关键词 双体客船 结构设计 强度分析 钢铝混合
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铝合金高速双体客船锚穴导链设计
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作者 林纯鑫 《广东造船》 2017年第3期28-30,共3页
介绍了铝合金高速双体客船锚布置设计中,为保护船体结构所采用的几种连接方式及施工中应注意的问题。
关键词 铝合金高速双体客船 导链结构
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某型40 m铝合金双体高速船轴系设计
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作者 李经伟 陈笑生 詹锡波 《广东造船》 2021年第3期41-43,共3页
本文介绍了某型40 m铝合金双体高速船的螺旋桨轴系设计,根据该型船的使用条件和要求,对轴系设计的有关问题及技术要求进行研究。
关键词 铝合金双体高速船 螺旋桨轴 轴系设计
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基于FEA方法的机舱大型设备基座强度分析
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作者 吴先彪 李炎锋 黄妙姿 《广东造船》 2019年第5期32-35,共4页
基于大型通用有限元软件,采用有限元法对铝合金双体高速客船在发生碰撞时的大型设备基座结构进行仿真和强度计算,提出合理化建议,使得基座的设计更为合理,同时结构强度满足要求。
关键词 高速双体客船 有限元法 铝合金
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梧港线铝合金双体客船焊接工艺
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作者 陈汉生 《造船技术》 1995年第2期38-40,共3页
本文主要介绍了梧港线高速铝合金双体客船的建造焊接工艺。
关键词 铝合金艇 氩弧焊 双体船 客船 焊接工艺
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某双体铝合金艇结构强度规范计算
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作者 简开勇 江智聪 王宇桐 《广东造船》 2020年第1期44-46,共3页
本文介绍了按照中国船级社《沿海小船入级与建造规范》2005(简称“规范”)及其修改通报,对某铝合金双体船进行结构计算,确定其构件大小及相关信息。按照结构计算的一般顺序介绍了船体结构规范计算的全过程及计算中的注意事项,为相关技... 本文介绍了按照中国船级社《沿海小船入级与建造规范》2005(简称“规范”)及其修改通报,对某铝合金双体船进行结构计算,确定其构件大小及相关信息。按照结构计算的一般顺序介绍了船体结构规范计算的全过程及计算中的注意事项,为相关技术人员在结构设计中提供参考。 展开更多
关键词 铝合金艇 规范计算 双体船
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