In the present work,the combined effects of temperature and reaction time on hydrolysis of Japanese beech as treated by batch hot-compressed water were investigated by response surface methodology.A two-factor and thr...In the present work,the combined effects of temperature and reaction time on hydrolysis of Japanese beech as treated by batch hot-compressed water were investigated by response surface methodology.A two-factor and three-level full factorial design was used for experimental design.The statistical models were established to configure the relationship between process conditions(temperature and reaction time)and water-soluble,saccharides from hemicelluloses(including arabinose,galactose,mannose,rhamnose,xylose and xylooligosaccharides)as well as decomposition compounds(5-HMF,furfural and organic acids).As a result of multiple response numerical optimization by applying desirability function method,the optimal hydrolysis conditions were obtained to be temperature of 200℃and reaction time of 3 min.At this optimum point,water-soluble,saccharides from hemicelluloses,5-HMF,furfural and organic acids were 31.5%,19.5%,0.28%,0.70%,and 0.59%,respectively.展开更多
The hot-compression of Al-IMn-IMg (mass fraction, %) alloy sample was carried out on a Gleeble-1500 thermo-simulator at deformation temperatures from 320 to 400 ℃ and strain rates from 0.1 to 10 s 1 by total strain...The hot-compression of Al-IMn-IMg (mass fraction, %) alloy sample was carried out on a Gleeble-1500 thermo-simulator at deformation temperatures from 320 to 400 ℃ and strain rates from 0.1 to 10 s 1 by total strain of 1.4. Microstructure and texture evolution of the hot-compressed alloy were investigated by optical microscopy and X-ray diffraction analysis, respectively. The results show that the relationship among flow stress a, deformation temperature T and strain rate ε can be expressed in the form of βσ = lnε+Q/(RT)-lnA. The threshold value of In Z (Z is Zener-Hollomon parameter) characterizing the dynamic recrystallization (DRX) is 46, below which the DRX takes place. A strong P orientation {011}(455) associated with a weak cube orientation { 100} (001) is found in the recrystallized sample during hot-compression.展开更多
Hot-compression of aluminum alloy 5182 was carried out on a Gleeble- 1500 thermo-simulator at deformation temperature ranging from 350 ℃ to 500 ℃ and at strain rate from 0.01 s^-1 to 10 s^-1 with strain range from 0...Hot-compression of aluminum alloy 5182 was carried out on a Gleeble- 1500 thermo-simulator at deformation temperature ranging from 350 ℃ to 500 ℃ and at strain rate from 0.01 s^-1 to 10 s^-1 with strain range from 0.7 to 1.9. The microstructures and macro-textures evolution under different conditions were investigated by polarized optical microscopy and X-ray diffraction analysis, respectively. The basic trend is that the hot-compression stress increases with the decrease of temperature and increase of strain rate, which is revealed and elucidated in terms of Zener-Hollomon parameter in the hyperbolic sine equation with the hot-deformation activation energy of 143.5 kJ/mol. An empirical constitutive equation is proposed to predict the hot-deformation behavior under different conditions. As deformation temperature increases up to 400 ℃, at strain rate over 1 s^-1, dynamic recrystallization (DRX) occurs. Cube orientation { 100} (001) is detected in the recrystallized sample after hot-compression.展开更多
Currently,under huge pressure from energy demands and environmental problems,much attention is being paid to biomass conversion,which will play an important role in meeting the requirements for a sustainable society.A...Currently,under huge pressure from energy demands and environmental problems,much attention is being paid to biomass conversion,which will play an important role in meeting the requirements for a sustainable society.As the most abundant biomass on earth, cellulose is usually used as the first research target for biomass conversion.In this review,the recalcitrant structure of cellulose is discussed and non-catalytic hydrolysis by hot-compressed water and catalytic hydrolysis using solid acids are then considered.We also review the catalytic conversion of cellulose into valuable chemicals including hexitols(sorbitol and mannitol),ethylene glycol,and related compounds using various heterogeneous catalysts.展开更多
The characteristics of dynamic recrystallization (DRX) in Mg-Y-Nd-Gd-Zr-RE magnesium alloy were investigated by compression tests at temperatures between 523 and 723 K and at strain rates ranging from 0.002 to 1 s^-...The characteristics of dynamic recrystallization (DRX) in Mg-Y-Nd-Gd-Zr-RE magnesium alloy were investigated by compression tests at temperatures between 523 and 723 K and at strain rates ranging from 0.002 to 1 s^-1 with maximum strain of 0.693. The strainhardening rate can be obtained from true stress-true strain curves, plots of θ-σ, -(δθ/δσ-)-a and lnθ-σ in different compression conditions were obtained by further study. The critical condition of the onset of DRX process was determined as ((δ/δσ( δθ/δσ))=0. In the range of the above deformation temperature and strain rate, the ratio of critical stress (σc) to peak stress (σm) and critical strain (εc) to the peak strain (εm) stood at σc/σm=0.62-0.89 and εc/εm=0.11-0.37, respectively. DRX could be observed during hot detormation process, microstructure evolution of the magnesium alloy at different temperatures and strain rates were studied with the aid of optical microscope(OM), and the average recrystallized grain size was measured by means of intercepts on photomicrographs. It was shown that the average dynamically recrystallized grain size (drew) changed with different deformation parameters, the natural logarithm of the average recrystallized grain size varied linearly with the natural logarithm of Zener-Hollomon parameter; the peak stress changed with the average recrystallized grain size, and the natural logarithm of the average recrystallized grain size varied linearly with the natural logarithm of the peak stress.展开更多
The effects of yttrium additions on plastic deformability and the change of microstructures after deformation of TiAl alloys were investigated by hot-compression pressing. The compositions studied are Ti-43Al-9V (%) a...The effects of yttrium additions on plastic deformability and the change of microstructures after deformation of TiAl alloys were investigated by hot-compression pressing. The compositions studied are Ti-43Al-9V (%) and Ti-43Al-9V-0.3Y (%). Before the hot-compression, all the samples were homogenized at 900 ℃ for 48 h and treated by hot isostatic pressing at 1250 ℃ for 4 h under an argon pressure of 170 MPa. The hot-compression experiments were conducted with the Gleeble-1500D style of thermo-force analogue machine at the temperatures of 1100, 1150, 1200 ℃ and strain rates of 1.0, 0.1, 0.01 s^(-1). The results show that the addition of yttrium can remarkably improve hot-compression deformability of Ti-43Al-9V alloy. Analysisically, main reasons for the improvement are that Ti-43Al-9V-0.3Y alloy possesses some characteristics, such as smaller grain size, lower resistance of deformation and deformation activation energy, and faster recrystallization and smaller homogeneous recrystallized grains.展开更多
The metallurgical bonding quality of bonding joints is affected by the substrate surface state in hot-compression bonding(HCB),and the surface roughness is a core indicator of the surface state.However,the effects of ...The metallurgical bonding quality of bonding joints is affected by the substrate surface state in hot-compression bonding(HCB),and the surface roughness is a core indicator of the surface state.However,the effects of surface roughness on interface bonding performance(IBP)in the HCB process are unclear for substrates with refractory oxide scales.This study presents the effects of surface roughness on IBP for 316H stainless steel joints fabricated by HCB.A set of HCB parameters for interface bonding critical state of 316H stainless steel joints was determined.The HCB experiments were carried out under parameters of interface bonding critical state to amplify the effect of surface roughness.The interface morphologies,element distribution,and tensile properties were used to characterize the IBP.As a result,the formation mechanisms of the interface pits were revealed and the variation trend of pit number with the roughness was summarized.Finally,the mapping relation between surface roughness and IBP was established.The results show that the degree of rotational dynamic recrystallization becomes weaker with the decrease in the surface roughness and the interface bonding mechanism is completely transformed into discontinuous dynamic recrystallization when the roughness is lower than 0.020μm Sa.The number of interfacial pits decreases as the roughness decreases owing to the weakening of oxide scale aggregation and abrasive inclusion mechanism.The elongation of the tensile specimen cannot increase significantly while the roughness is lower than 0.698μm Sa.展开更多
Here,we report the leading manu facture of the large-scale integral weldless stainless steel forging ring(φ=15.6 m)by the multilayer additive hot-compression bonding technology.Moreover,the detailed interface healing...Here,we report the leading manu facture of the large-scale integral weldless stainless steel forging ring(φ=15.6 m)by the multilayer additive hot-compression bonding technology.Moreover,the detailed interface healing mecha nism involving interfacial oxide evolution is elucidated,which validates the feasibility and reliability of the technique we proposed.展开更多
The interfacial oxidation behavior of Cr_(4)Mo_(4) V high-speed steel(HSS)joints undergoing hot-compression bonding was investigated by using optical microscopy(OM),scanning electron microscopy(SEM),and transmission e...The interfacial oxidation behavior of Cr_(4)Mo_(4) V high-speed steel(HSS)joints undergoing hot-compression bonding was investigated by using optical microscopy(OM),scanning electron microscopy(SEM),and transmission electron microscopy(TEM).In the heating and holding processes,dispersed rod-like and granularδ-Al_(2)O_(3) oxides were formed at the interface and in the matrix near the interface due to the selective oxidation and internal oxidation of Al,while irregular Si-Al-O compounds and spheroidal SiO_(2) particles were formed at the interface.After the post-holding treatment,SiO_(2) oxides and Si-Al-O compounds were dissolved into the matrix,andδ-Al_(2)O_(3) oxides were transformed into nanoscaleα-Al_(2)O_(3) particles,which did not deteriorate the mechanical properties of the joints.The formation and migration of newly-formed grain boundaries by plastic deformation and post-holding treatment were the main mechanism for interface healing.The tensile test results showed that the strength of the healed joints was comparable to that of the base material,and the in-situ tensile observations proved that the fracture was initiated at the grain boundary of the matrix rather than at the interface.The clarification of interfacial oxides and microstructure is essential for the application of hot-compression bonding of HSSs.展开更多
The interface healing mechanism of fine-grained Ni-Co-based superalloy during hot-compression bonding(HCB)is investigated.During HCB,the incompatibility of deformation between theγand the primary γ′leads to a large...The interface healing mechanism of fine-grained Ni-Co-based superalloy during hot-compression bonding(HCB)is investigated.During HCB,the incompatibility of deformation between theγand the primary γ′leads to a large number of dislocation pairs(DP),stacking faults(SF),and micro-twins(MT)in the primary γ′.These defects act as fast channels for elemental diffusion,leading to supersaturation of the primary γ′and promoting the growth of the γ-shell.On the one hand,the primary γ′with a γ-shell moves towards the bonding interface due to anomalous yielding phenomena of the primary γ′and plastic flow during HCB process.The increase in the number of defects leads to the growth of γ-γ′heterogeneous epitaxial recrystallization(HERX)grain with coherent structure at the bonding interface,which promotes the bulge of the interface grain boundaries(IGBs).On the other hand,the nucleation and growth of a necklace-like distribution of discontinuous dynamic recrystallization(DDRX)grain at the interface lead to the healing of IGBs.With the synergistic action of DDRX and HERX,the mechanical properties of Ni-Co-based superalloy joints through HCB achieve the same level as the base material.This finding further enriches the theory of interface healing in HCB.展开更多
文摘In the present work,the combined effects of temperature and reaction time on hydrolysis of Japanese beech as treated by batch hot-compressed water were investigated by response surface methodology.A two-factor and three-level full factorial design was used for experimental design.The statistical models were established to configure the relationship between process conditions(temperature and reaction time)and water-soluble,saccharides from hemicelluloses(including arabinose,galactose,mannose,rhamnose,xylose and xylooligosaccharides)as well as decomposition compounds(5-HMF,furfural and organic acids).As a result of multiple response numerical optimization by applying desirability function method,the optimal hydrolysis conditions were obtained to be temperature of 200℃and reaction time of 3 min.At this optimum point,water-soluble,saccharides from hemicelluloses,5-HMF,furfural and organic acids were 31.5%,19.5%,0.28%,0.70%,and 0.59%,respectively.
基金Project(2007BAE38B01) supported by National Science and Technology Pillar Program
文摘The hot-compression of Al-IMn-IMg (mass fraction, %) alloy sample was carried out on a Gleeble-1500 thermo-simulator at deformation temperatures from 320 to 400 ℃ and strain rates from 0.1 to 10 s 1 by total strain of 1.4. Microstructure and texture evolution of the hot-compressed alloy were investigated by optical microscopy and X-ray diffraction analysis, respectively. The results show that the relationship among flow stress a, deformation temperature T and strain rate ε can be expressed in the form of βσ = lnε+Q/(RT)-lnA. The threshold value of In Z (Z is Zener-Hollomon parameter) characterizing the dynamic recrystallization (DRX) is 46, below which the DRX takes place. A strong P orientation {011}(455) associated with a weak cube orientation { 100} (001) is found in the recrystallized sample during hot-compression.
基金Project(50905188) supported by the National Natural Science FoundationProject(2012CB619500) supported by Key Basic Research Program of China
文摘Hot-compression of aluminum alloy 5182 was carried out on a Gleeble- 1500 thermo-simulator at deformation temperature ranging from 350 ℃ to 500 ℃ and at strain rate from 0.01 s^-1 to 10 s^-1 with strain range from 0.7 to 1.9. The microstructures and macro-textures evolution under different conditions were investigated by polarized optical microscopy and X-ray diffraction analysis, respectively. The basic trend is that the hot-compression stress increases with the decrease of temperature and increase of strain rate, which is revealed and elucidated in terms of Zener-Hollomon parameter in the hyperbolic sine equation with the hot-deformation activation energy of 143.5 kJ/mol. An empirical constitutive equation is proposed to predict the hot-deformation behavior under different conditions. As deformation temperature increases up to 400 ℃, at strain rate over 1 s^-1, dynamic recrystallization (DRX) occurs. Cube orientation { 100} (001) is detected in the recrystallized sample after hot-compression.
基金supported by the Grant-in-Aid for Scientific Research(KAKENHI,20226016)from the Japan Society for the Promotion of Science(JSPS)
文摘Currently,under huge pressure from energy demands and environmental problems,much attention is being paid to biomass conversion,which will play an important role in meeting the requirements for a sustainable society.As the most abundant biomass on earth, cellulose is usually used as the first research target for biomass conversion.In this review,the recalcitrant structure of cellulose is discussed and non-catalytic hydrolysis by hot-compressed water and catalytic hydrolysis using solid acids are then considered.We also review the catalytic conversion of cellulose into valuable chemicals including hexitols(sorbitol and mannitol),ethylene glycol,and related compounds using various heterogeneous catalysts.
基金supported by the National "Eleventh Five-Year Plan" Key Technologies R&D Program (2006BAE04B01)
文摘The characteristics of dynamic recrystallization (DRX) in Mg-Y-Nd-Gd-Zr-RE magnesium alloy were investigated by compression tests at temperatures between 523 and 723 K and at strain rates ranging from 0.002 to 1 s^-1 with maximum strain of 0.693. The strainhardening rate can be obtained from true stress-true strain curves, plots of θ-σ, -(δθ/δσ-)-a and lnθ-σ in different compression conditions were obtained by further study. The critical condition of the onset of DRX process was determined as ((δ/δσ( δθ/δσ))=0. In the range of the above deformation temperature and strain rate, the ratio of critical stress (σc) to peak stress (σm) and critical strain (εc) to the peak strain (εm) stood at σc/σm=0.62-0.89 and εc/εm=0.11-0.37, respectively. DRX could be observed during hot detormation process, microstructure evolution of the magnesium alloy at different temperatures and strain rates were studied with the aid of optical microscope(OM), and the average recrystallized grain size was measured by means of intercepts on photomicrographs. It was shown that the average dynamically recrystallized grain size (drew) changed with different deformation parameters, the natural logarithm of the average recrystallized grain size varied linearly with the natural logarithm of Zener-Hollomon parameter; the peak stress changed with the average recrystallized grain size, and the natural logarithm of the average recrystallized grain size varied linearly with the natural logarithm of the peak stress.
文摘The effects of yttrium additions on plastic deformability and the change of microstructures after deformation of TiAl alloys were investigated by hot-compression pressing. The compositions studied are Ti-43Al-9V (%) and Ti-43Al-9V-0.3Y (%). Before the hot-compression, all the samples were homogenized at 900 ℃ for 48 h and treated by hot isostatic pressing at 1250 ℃ for 4 h under an argon pressure of 170 MPa. The hot-compression experiments were conducted with the Gleeble-1500D style of thermo-force analogue machine at the temperatures of 1100, 1150, 1200 ℃ and strain rates of 1.0, 0.1, 0.01 s^(-1). The results show that the addition of yttrium can remarkably improve hot-compression deformability of Ti-43Al-9V alloy. Analysisically, main reasons for the improvement are that Ti-43Al-9V-0.3Y alloy possesses some characteristics, such as smaller grain size, lower resistance of deformation and deformation activation energy, and faster recrystallization and smaller homogeneous recrystallized grains.
基金supported by the National Key Research and Development Program(No.2018YFA0702900)the National Natural Science Foundation of China(No.51975096).
文摘The metallurgical bonding quality of bonding joints is affected by the substrate surface state in hot-compression bonding(HCB),and the surface roughness is a core indicator of the surface state.However,the effects of surface roughness on interface bonding performance(IBP)in the HCB process are unclear for substrates with refractory oxide scales.This study presents the effects of surface roughness on IBP for 316H stainless steel joints fabricated by HCB.A set of HCB parameters for interface bonding critical state of 316H stainless steel joints was determined.The HCB experiments were carried out under parameters of interface bonding critical state to amplify the effect of surface roughness.The interface morphologies,element distribution,and tensile properties were used to characterize the IBP.As a result,the formation mechanisms of the interface pits were revealed and the variation trend of pit number with the roughness was summarized.Finally,the mapping relation between surface roughness and IBP was established.The results show that the degree of rotational dynamic recrystallization becomes weaker with the decrease in the surface roughness and the interface bonding mechanism is completely transformed into discontinuous dynamic recrystallization when the roughness is lower than 0.020μm Sa.The number of interfacial pits decreases as the roughness decreases owing to the weakening of oxide scale aggregation and abrasive inclusion mechanism.The elongation of the tensile specimen cannot increase significantly while the roughness is lower than 0.698μm Sa.
基金supported by the National Key Research and Development Program[Grant No.2018YFA0702900]the National Natural Science Foundation of China[Grant No.51774265]+2 种基金the National Science and Technology Major Project of China[Grant No.2019ZX06004010]Program of CAS Interdisciplinary Innovation TeamYouth Innovation Promotion Association,CAS。
文摘Here,we report the leading manu facture of the large-scale integral weldless stainless steel forging ring(φ=15.6 m)by the multilayer additive hot-compression bonding technology.Moreover,the detailed interface healing mecha nism involving interfacial oxide evolution is elucidated,which validates the feasibility and reliability of the technique we proposed.
基金financially supported by the National Key Research and Development Program(No.2018YFA0702900)the National Natural Science Foundation of China(Nos.51774265 and 51701225)+3 种基金the National Science and Technology Major Project of China(Nos.2019ZX06004010 and 2017-VII008-0101)the Strategic Priority Research Program of the Chinese Academy of Sciences(No.XDC04000000)the LingChuang Research Project of China National Nuclear Corporation Program of CAS Interdisciplinary Innovation TeamYouth Innovation Promotion Association,CAS。
文摘The interfacial oxidation behavior of Cr_(4)Mo_(4) V high-speed steel(HSS)joints undergoing hot-compression bonding was investigated by using optical microscopy(OM),scanning electron microscopy(SEM),and transmission electron microscopy(TEM).In the heating and holding processes,dispersed rod-like and granularδ-Al_(2)O_(3) oxides were formed at the interface and in the matrix near the interface due to the selective oxidation and internal oxidation of Al,while irregular Si-Al-O compounds and spheroidal SiO_(2) particles were formed at the interface.After the post-holding treatment,SiO_(2) oxides and Si-Al-O compounds were dissolved into the matrix,andδ-Al_(2)O_(3) oxides were transformed into nanoscaleα-Al_(2)O_(3) particles,which did not deteriorate the mechanical properties of the joints.The formation and migration of newly-formed grain boundaries by plastic deformation and post-holding treatment were the main mechanism for interface healing.The tensile test results showed that the strength of the healed joints was comparable to that of the base material,and the in-situ tensile observations proved that the fracture was initiated at the grain boundary of the matrix rather than at the interface.The clarification of interfacial oxides and microstructure is essential for the application of hot-compression bonding of HSSs.
基金financially supported by the National Key Research and Development Program(No.2018YFA0702900)the National Natural Science Foundation of China(Nos.52173305,52101061,52233017 and52203384)+6 种基金the National Science and Technology Major Project of China(No.2019ZX06004010)the Strategic Priority Research Program of the Chinese Academy of Sciences(No.XDC04000000)the China Postdoctoral Science Foundation(Nos.2020M681004 and 2021M703276)the IMR Innovation Foundation(No.2022-PY12)the Ling Chuang Research Project of China National Nuclear CorporationCNNC Science Fund for Talented Young ScholarsYouth Innovation Promotion Association,CAS.
文摘The interface healing mechanism of fine-grained Ni-Co-based superalloy during hot-compression bonding(HCB)is investigated.During HCB,the incompatibility of deformation between theγand the primary γ′leads to a large number of dislocation pairs(DP),stacking faults(SF),and micro-twins(MT)in the primary γ′.These defects act as fast channels for elemental diffusion,leading to supersaturation of the primary γ′and promoting the growth of the γ-shell.On the one hand,the primary γ′with a γ-shell moves towards the bonding interface due to anomalous yielding phenomena of the primary γ′and plastic flow during HCB process.The increase in the number of defects leads to the growth of γ-γ′heterogeneous epitaxial recrystallization(HERX)grain with coherent structure at the bonding interface,which promotes the bulge of the interface grain boundaries(IGBs).On the other hand,the nucleation and growth of a necklace-like distribution of discontinuous dynamic recrystallization(DDRX)grain at the interface lead to the healing of IGBs.With the synergistic action of DDRX and HERX,the mechanical properties of Ni-Co-based superalloy joints through HCB achieve the same level as the base material.This finding further enriches the theory of interface healing in HCB.