This work constructed a machine learning(ML)model to predict the atmospheric corrosion rate of low-alloy steels(LAS).The material properties of LAS,environmental factors,and exposure time were used as the input,while ...This work constructed a machine learning(ML)model to predict the atmospheric corrosion rate of low-alloy steels(LAS).The material properties of LAS,environmental factors,and exposure time were used as the input,while the corrosion rate as the output.6 dif-ferent ML algorithms were used to construct the proposed model.Through optimization and filtering,the eXtreme gradient boosting(XG-Boost)model exhibited good corrosion rate prediction accuracy.The features of material properties were then transformed into atomic and physical features using the proposed property transformation approach,and the dominant descriptors that affected the corrosion rate were filtered using the recursive feature elimination(RFE)as well as XGBoost methods.The established ML models exhibited better predic-tion performance and generalization ability via property transformation descriptors.In addition,the SHapley additive exPlanations(SHAP)method was applied to analyze the relationship between the descriptors and corrosion rate.The results showed that the property transformation model could effectively help with analyzing the corrosion behavior,thereby significantly improving the generalization ability of corrosion rate prediction models.展开更多
Heavy components of low-alloy high-strength(LAHS) steels are generally formed by multi-pass forging. It is necessary to explore the flow characteristics and hot workability of LAHS steels during the multi-pass forging...Heavy components of low-alloy high-strength(LAHS) steels are generally formed by multi-pass forging. It is necessary to explore the flow characteristics and hot workability of LAHS steels during the multi-pass forging process, which is beneficial to the formulation of actual processing parameters. In the study, the multi-pass hot compression experiments of a typical LAHS steel are carried out at a wide range of deformation temperatures and strain rates. It is found that the work hardening rate of the experimental material depends on deformation parameters and deformation passes, which is ascribed to the impacts of static and dynamic softening behaviors. A new model is established to describe the flow characteristics at various deformation passes. Compared to the classical Arrhenius model and modified Zerilli and Armstrong model, the newly proposed model shows higher prediction accuracy with a confidence level of 0.98565. Furthermore, the connection between power dissipation efficiency(PDE) and deformation parameters is revealed by analyzing the microstructures. The PDE cannot be utilized to reflect the efficiency of energy dissipation for microstructure evolution during the entire deformation process, but only to assess the efficiency of energy dissipation for microstructure evolution in a specific deformation parameter state.As a result, an integrated processing map is proposed to better study the hot workability of the LAHS steel, which considers the effects of instability factor(IF), PDE, and distribution and size of grains. The optimized processing parameters for the multi-pass deformation process are the deformation parameters of 1223–1318 K and 0.01–0.08 s^(-1). Complete dynamic recrystallization occurs within the optimized processing parameters with an average grain size of 18.36–42.3 μm. This study will guide the optimization of the forging process of heavy components.展开更多
We investigated the effect of nanosized NbC precipitates on hydrogen-induced cracking(HIC)of high-strength low-alloy steel by conducting slow-strain-rate tensile tests(SSRT)and performing continuous hydrogen charging ...We investigated the effect of nanosized NbC precipitates on hydrogen-induced cracking(HIC)of high-strength low-alloy steel by conducting slow-strain-rate tensile tests(SSRT)and performing continuous hydrogen charging and fracture analysis.The results reveal that the HIC resistance of Nb-bearing steel is obviously superior to that of Nb-free steel,with the fractured Nb-bearing steel in the SSRT exhibiting a smaller ratio of elongation reduction(Iδ).However,as the hydrogen traps induced by NbC precipitates approach hydrogen saturation,the effect of the precipitates on the HIC resistance attenuate.We speculate that the highly dispersed nanosized NbC precipitates act as irreversible hydrogen traps that hinder the accumulation of hydrogen at potential crack nucleation sites.In addition,much like Nb-free steel,the Nb-bearing steel exhibits both H-solution strengthening and the resistance to HIC.展开更多
Here we present a novel approach of intercritical heat treatment for microstructure tailoring,in which intercritical annealing is introduced between conventional quenching and tempering.This induced a heterogeneous mi...Here we present a novel approach of intercritical heat treatment for microstructure tailoring,in which intercritical annealing is introduced between conventional quenching and tempering.This induced a heterogeneous microstructure consisting of soft intercritical ferrite and hard tempered martensite,resulting in a low yield ratio(YR)and high impact toughness in a high-strength low-alloy steel.The initial yielding and subsequent work hardening behavior of the steel during tensile deformation were modified by the presence of soft intercritical ferrite after intercritical annealing,in comparison to the steel with full martensitic microstructure.The increase in YR was related to the reduction in hardness difference between the soft and hard phases due to the precipitation of nano-carbides and the recovery of dislocations during tempering.The excellent low-temperature toughness was ascribed not only to the decrease in probability of microcrack initiation for the reduction of hardness difference between two phases,but also to the increase in resistance of microcrack propagation caused by the high density of high angle grain boundaries.展开更多
The variety,inner quality and surface quality of low-alloy spring steel wire rod for domestic automobile is summarized in detail.And according to commercial low-alloy spring steel wire rod variety, product quality lev...The variety,inner quality and surface quality of low-alloy spring steel wire rod for domestic automobile is summarized in detail.And according to commercial low-alloy spring steel wire rod variety, product quality level and its actual application situation on automobile supplied by present industrially developed country metallurgy enterprises,it is pointed that the variety of low-alloy spring steel wire rod for domestic automobile can’t satisfy the requirements of automobile industry development,compare with overseas advanced technology,product quality has the following gaps:the first is that steel purity is low,the control level of non-metallic inclusions is not steady,there is often large grain difficult deforming non-deformation inclusions existing,the control level of steel purity has big difference,the level of large steel factory is high,but its steady has a large gap compare with foreign advanced level,not to mention small steel factory which research and development powder is low.The second is surface complete decarburization can’ t be avoided completely.The third is that surface defects are more.The fourth is that composition segregation and structure segregation are not steady,steel wire can’t be drawn normally when the segregation is serious. In all,the segregation of 55SiCrA is superior to 60Si2MnA obviously.The industrialization of domestic high level low-alloy spring steel wire rod can’t seek quick success and instant benefits,independent innovation perseveringly must be adopted,the success may be reached after master core technologies and adopt the science way of step by step.展开更多
This study examines the effect of heat treatment at three different temperatures of 800°C, 950°C and 1100°C on the microstructure and mechanical properties of low-alloy steel with an addition of mangane...This study examines the effect of heat treatment at three different temperatures of 800°C, 950°C and 1100°C on the microstructure and mechanical properties of low-alloy steel with an addition of manganese, chrome and lead. To determine an impact of the applied heat treatment operations, testing of mechanical properties and microstructural examinations of the steel with 0.23%, 0.24%, 0.29% and 0.31% C were conducted. This work shows that the mechanical strengths of the alloy steel are improved with increasing the heat treatment temperature. In addition, the microstructure trends toward recrystallized ferrite grains as the heat treatment temperature increases.展开更多
The influence mechanism of trace boron on the corrosion resistance of high-strength low-alloy(HSLA)steel in a simulated marine environment was studied by combining first-principles calculation with experiment.The effe...The influence mechanism of trace boron on the corrosion resistance of high-strength low-alloy(HSLA)steel in a simulated marine environment was studied by combining first-principles calculation with experiment.The effect of boron on the corrosion properties and corrosion morphology of the rust layer formed on the surface of HSLA steel was studied by means of corrosion weightlessness method,polarization curve,scanning electron microscopy(SEM)and X-ray diffraction(XRD)technique.The mass loss measurements and polarization curves revealed that the corrosion resistance of HSLA steel is improved by adding trace boron.XRD and SEM results show that the rust layer is produced byα-FeOOH(the main protective phase),Fe_(3)O_(4) andγ-FeOOH,and boron contributes to stability ofα-FeOOH.Based on the first-principles calculation,the solid solution of B atom in the corrosion product is beneficial to the fixation of Cl atom and to the reduction of the corrosion of Cl atom to the steel matrix.展开更多
Time-temperature-transformation(TTT)diagram plays a critical role in designing appropriate heat treatment process of steels by describing the relationship among holding time,temperature,and quantities of phase transfo...Time-temperature-transformation(TTT)diagram plays a critical role in designing appropriate heat treatment process of steels by describing the relationship among holding time,temperature,and quantities of phase transformation.Making predictions for TTT diagrams of new steel rapidly and accurately is therefore of much practical importance,especially for costly and time-consuming experimental determination.Here,TTT diagrams for carbon and low-alloy steels were predicted using machine learning methods.Five commonly used machine learning(ML)algorithms,backpropagation artificial neural network(BP network),LibSVM,k-nearest neighbor,Bagging,and Random tree,were adopted to select appropriate models for the prediction.The results illustrate that Bagging is the optimal model for the prediction of pearlite transformation and bainite transformation,and BP network is the optimal model for martensite transformation.Finally,the ML framework composed of Bagging and BP network models was applied to predict the entire TTT diagram.Additionally,the ML models show superior performance on the prediction of testing samples than the commercial software JMatPro.展开更多
High toughness is highly desired for low-alloy steel in engineering structure applications,wherein Charpy impact toughness(CIT)is a critical factor determining the toughness performance.In the current work,CIT data of...High toughness is highly desired for low-alloy steel in engineering structure applications,wherein Charpy impact toughness(CIT)is a critical factor determining the toughness performance.In the current work,CIT data of low-alloy steel were collected,and then CIT prediction models based on machine learning(ML)algorithms were established.Three feature construction strategies were proposed.One is solely based on alloy composition,another is based on alloy composition and heat treatment parameters,and the last one is based on alloy composition,heat treatment parameters,and physical features.A series of ML methods were used to effectively select models and material descriptors from a large number of al-ternatives.Compared with the strategy solely based on the alloy composition,the strategy based on alloy composition,heat treatment parameters together with physical features perform much better.Finally,a genetic programming(GP)based symbolic regression(SR)approach was developed to establish a physical meaningful formula between the selected features and targeted CIT data.展开更多
The paper proposes a new deep structure model,called Densely Connected Cascade Forest-Weighted K Nearest Neighbors(DCCF-WKNNs),to implement the corrosion data modelling and corrosion knowledgemining.Firstly,we collect...The paper proposes a new deep structure model,called Densely Connected Cascade Forest-Weighted K Nearest Neighbors(DCCF-WKNNs),to implement the corrosion data modelling and corrosion knowledgemining.Firstly,we collect 409 outdoor atmospheric corrosion samples of low-alloy steels as experiment datasets.Then,we give the proposed methods process,including random forests-K nearest neighbors(RF-WKNNs)and DCCF-WKNNs.Finally,we use the collected datasets to verify the performance of the proposed method.The results show that compared with commonly used and advanced machine-learning algorithms such as artificial neural network(ANN),support vector regression(SVR),random forests(RF),and cascade forests(cForest),the proposed method can obtain the best prediction results.In addition,the method can predict the corrosion rates with variations of any one single environmental variable,like pH,temperature,relative humidity,SO2,rainfall or Cl-.By this way,the threshold of each variable,upon which the corrosion rate may have a large change,can be further obtained.展开更多
The hot deformation characteristics and the corrosion behavior of a high-strength low-alloy(HSLA) steel were investigated at deformation temperatures ranging from 800 to 1100 ℃ and strain rates ranging from 0.1 to 10...The hot deformation characteristics and the corrosion behavior of a high-strength low-alloy(HSLA) steel were investigated at deformation temperatures ranging from 800 to 1100 ℃ and strain rates ranging from 0.1 to 10 s-1 using an MMS-200 thermal simulation testing machine. Based on the flow curves from the experiment, the effects of temperature and strain rate on the dynamic recrystallization behavior were analyzed. The flow stress decreased with increasing deformation temperature and decreasing strain rate. With the assistance of the process parameters, constitutive equations were used to obtain the activation energy and hot working equation. The hot deformation activation energy of HSLA steel in this work was 351.87 kJ/mol. The work hardening rate was used to determine the critical stress(strain) or the peak stress(strain). The dependence of these characteristic values on the Zener-Hollomon parameter was found. A dynamic recrystallization kinetics model of the tested HSLA steel was constructed, and the validity of the model was confirmed by the experimental results. Observation of the microstructures indicated that the grain size increased with increasing deformation temperature,which led to a lowered corrosion resistance of the specimens.展开更多
The microstructure–mechanical property relationship of a Cu-bearing low-carbon high-strength low-alloy steel,subjected to a novel multistage heat treatment including quenching(Q),lamellarization(L)and tempering(T),is...The microstructure–mechanical property relationship of a Cu-bearing low-carbon high-strength low-alloy steel,subjected to a novel multistage heat treatment including quenching(Q),lamellarization(L)and tempering(T),is presented.Yield strength of 989.5 MPa and average toughness at-80℃of 41 J were obtained in this steel after quenching and tempering(QT)heat treatments.Specimen QLT gained a little lower yield strength(982.5 MPa),but greatly enhanced average toughness at-80℃(137 J).To further clarify the strengthening and toughening mechanisms in specimen QLT,parameters of microstructural characteristic and crack propagation process were compared and analyzed for specimens Q,QL,QT and QLT.The microstructure of tempered martensite/bainite(M/B)in specimen QT changed to refined tempered M/B matrix mixed with minor IF(inter-critical ferrite)in specimen QLT.Cu-rich precipitates existed in tempered M/B for both specimens QT and QLT,as well as in IF.Compared with QT,adding a lamellarization step before tempering made the effective grains of specimen QLT refined and also led to coarser Cu-rich precipitates in tempered M/B matrix.The weaker strengthening effect of coarser Cu-rich precipitates should be a key reason for the slightly lower yield strength in specimen QLT than in specimen QT.No austenite was found in all specimens Q,QL,QT and QLT.Specimen QLT showed purely ductile fracture mode at-80℃due to the refined effective grains.The greatly improved toughness is mainly attributed to the enhanced energy of crack propagation.The combination of refined microstructure,softened matrix and deformation of minor'soft'IF during crack propagation led to the most superior toughness of specimen QLT among all specimens.展开更多
The effect of hot rolling process on microstructure evolution,mechanical properties and stress corrosion cracking(SCC)resistance of high-strength low-alloy(HSLA)steels was investigated by varying the finish rolling te...The effect of hot rolling process on microstructure evolution,mechanical properties and stress corrosion cracking(SCC)resistance of high-strength low-alloy(HSLA)steels was investigated by varying the finish rolling temperature(FRT)and total rolling reduction.The results revealed granular bainite with large equiaxed grains was obtained by a total rolling reduction of60%with the FRT of 950℃(within recrystallization temperature T_(r)).The larger grain size and much less grain boundaries should account for the relatively lower strength and SCC resistance.A larger rolling reduction of 80% under the same FRT resulted in the formation of massive martensite-austenite(M/A)constituents and resultant low ductility and SCC resistance.In contrast,a good combination of strength,ductility and SCC resistance was obtained via 80% rolling reduction with the FRT of 860℃(within non-recrystallization temperature T_(nr)),probably because of the fine grain size and M/A constituents,as well as a high density of grain boundary network.展开更多
The microstructure and mechanical properties of dissimilar joints of AISI 316L austenitic stainless steel and API X70 high-strength low-alloy steel were investigated.For this purpose,gas tungsten arc welding(GTAW)was ...The microstructure and mechanical properties of dissimilar joints of AISI 316L austenitic stainless steel and API X70 high-strength low-alloy steel were investigated.For this purpose,gas tungsten arc welding(GTAW)was used in three different heat inputs,including 0.73,0.84,and 0.97 kJ/mm.The microstructural investigations of different zones including base metals,weld metal,heat-affected zones and interfaces were performed by optical microscopy and scanning electron microscopy.The mechanical properties were measured by microhardness,tensile and impact tests.It was found that with increasing heat input,the dendrite size and inter-dendritic spacing in the weld metal increased.Also,the amount of delta ferrite in the weld metal was reduced.Therefore,tensile strength and hardness were reduced and impact test energy was increased.The investigation of the interface between AISI 316L base metal and ER316L filler metal showed that increasing the heat input increases the size of austenite grains in the fusion boundary.A transition region was formed at the interface between API X70 steel and filler metals.展开更多
The effect of Zr addition(0.005,0.013,and 0.054 wt.%)on the microstructure and toughness of simulated coarse-grained heat-affected zone in high-strength low-alloy steels was revealed using a Gleeble 2000 thermal simul...The effect of Zr addition(0.005,0.013,and 0.054 wt.%)on the microstructure and toughness of simulated coarse-grained heat-affected zone in high-strength low-alloy steels was revealed using a Gleeble 2000 thermal simulator.It was observed that elongated MnS inclusions were formed in the lowest Zr-containing steel,while only pure equiaxed ZrO2 existed in the 0.054Zr steel(Zr content of 0.054 wt.%).Complex oxide-sulfide inclusions(ZrO2+MnS)with size of(1.40±0.25)μtm were formed in 0.013Zr steel(Zr content of 0.013 wt.%).The complex inclusions refined the prior austenite grain,and the nucleation of acicular ferrite was promoted compared to those of 0.005Zr steel(Zr content of 0.005 wt.%)and 0.054Zr steel.Consequently,the 0.013Zr steel possessed superior low-temperature impact toughness in relation to 0.005Zr and 0.054Zr steels.Thus,moderate Zr addition can be considered as an effective method to refine the structure and improve the mechanical properties of the coarse-grained heat-affected zone.展开更多
The effect of shot peening (SP) on microstructure and hardness of ultrafine-grained (UFG) low-alloy steel was investigated. With increasing shot-peening time from 0.5 to 1.5 h, grain size of UFG low-alloy steel decrea...The effect of shot peening (SP) on microstructure and hardness of ultrafine-grained (UFG) low-alloy steel was investigated. With increasing shot-peening time from 0.5 to 1.5 h, grain size of UFG low-alloy steel decreases from 400 to 280 nm at surface whilst that of the layer with a depth of 160μm decreases from (230 ± 15) to (75 ± 5) nm. Interestingly, nanoindentation shows that hardness increases linearly with increasing the SP duration, reaching a value as high as (7.10 ± 0.1) GPa at the depth of 160 μm after the SP duration of 1.5 h. The thickness of the SP treated layer is measured as^300 μm. The Hall-Petch (H-P) relationship was established for the hardening layer. Correspondingly, abrasion resistance should be ~51% higher than that of as-prepared UFG low-alloy steel. As shown in SP processing, grain refinement is the key factor responsible for the strengthening of the studied steel.展开更多
While relationship between fracture mechanism and homogeneous microstructures has been fully understood,relationship between fracture mechanism and inhomogeneous microstructures such as the mesosegregation receives le...While relationship between fracture mechanism and homogeneous microstructures has been fully understood,relationship between fracture mechanism and inhomogeneous microstructures such as the mesosegregation receives less attention as it deserves.Fracture mechanism of the high-strength low-alloy(HSLA)steel considering the mesosegregation was investigated and its corre s ponding micro structure was characterized in this paper.Mesosegregation re fers to the inhomogeneous distribution of alloy elements during casting solidification,and leads to the formation of positive segregation zones(PSZ)and negative segregation zones(NSZ)in ingots.The fracture surface of impact sample exhibits the quasi-cleavage fracture at-21℃,and is divided into ductile and brittle fracture zone.Meanwhile,the PSZ and NSZ spread across ductile and brittle fracture zone randomly.In ductile fracture zone,micro-voids fracture mechanism covers the PSZ and NSZ,and higher deformation degree is shown in the PSZ.In brittle fracture zone,secondary cleavage cracks are observed in both PSZ and NSZ,but present bigger size and higher quantity in the NSZ.However,some regions of the PSZ still present micro-voids fracture mechanism in brittle fracture zone.It reveals that the microstructures in the PSZ exhibit a higher resistance ability to crack propagation than that in the NSZ.All observations above provide a better visualization of the microstructural factors that resist the crack propagation.It is important to map all information regarding the fracture mechanism and mesosegregation to allow for further acceptance and industrial use.展开更多
After research and development for decades,low-alloy high-strength steels have been widely used and playing an important role in economy.This article introduces,from the perspective of environmental protection,the Bao...After research and development for decades,low-alloy high-strength steels have been widely used and playing an important role in economy.This article introduces,from the perspective of environmental protection,the Baosteel's latest progress of low-alloy high-strength steels continuously innovated with the focus of achieving high-strength,high-toughness,long service life and versatile functions,and with the aim of providing energy-saving and pollution-reduction solutions to down-stream sectors.展开更多
Since 2003,China shipbuilding industry has stepped into the orbit of fast growth.In this paper,a brief analysis has been made on application of low-alloy steel in the shipbuilding and offshore engineering industry,and...Since 2003,China shipbuilding industry has stepped into the orbit of fast growth.In this paper,a brief analysis has been made on application of low-alloy steel in the shipbuilding and offshore engineering industry,and the further requirements on the marine steel plates elaborated in combination with the future development trend in this industry.Meanwhile,a reference approach is proposed for potential cooperation between the shipbuilding industry and steel industry.展开更多
The addition of Ni element into steel to prolong the service life of coated steel was investigated in marine atmospheric environment by laboratory simulated accelerated experiment.The scanning electron microscope and ...The addition of Ni element into steel to prolong the service life of coated steel was investigated in marine atmospheric environment by laboratory simulated accelerated experiment.The scanning electron microscope and electron probe microanalysis combined with electrochemical impedance spectroscopy were used to characterize coated steel properties and examined the anti-corrosion performance.The results showed that 3 wt.%Ni-advanced steel(3Ni steel)substrate obviously delayed the failure time of coating compared to carbon steel,therefore prolonging the service life of coating on the steel.X-ray diffraction patterns for the corrosion products under the scratched coating on 3Ni steel exhibited that FeNi_(2)O_(4) and Fe_(2)O_(3) occurred in the corrosion product of 3Ni steel.It was also found that Ni element enriched in the product layer through analyzing the appearance and composition of corrosion products by electron probe micro-analysis.Chloride ions were blocked out of product by the enrichment of Ni element in rust layer.展开更多
基金the National Key R&D Program of China(No.2021YFB3701705).
文摘This work constructed a machine learning(ML)model to predict the atmospheric corrosion rate of low-alloy steels(LAS).The material properties of LAS,environmental factors,and exposure time were used as the input,while the corrosion rate as the output.6 dif-ferent ML algorithms were used to construct the proposed model.Through optimization and filtering,the eXtreme gradient boosting(XG-Boost)model exhibited good corrosion rate prediction accuracy.The features of material properties were then transformed into atomic and physical features using the proposed property transformation approach,and the dominant descriptors that affected the corrosion rate were filtered using the recursive feature elimination(RFE)as well as XGBoost methods.The established ML models exhibited better predic-tion performance and generalization ability via property transformation descriptors.In addition,the SHapley additive exPlanations(SHAP)method was applied to analyze the relationship between the descriptors and corrosion rate.The results showed that the property transformation model could effectively help with analyzing the corrosion behavior,thereby significantly improving the generalization ability of corrosion rate prediction models.
基金National Natural Science Foundation of China(No.52305373)Jiangxi Provincial Natural Science Foundation(No.20232BAB214053)+2 种基金Science and Technology Major Project of Jiangxi,China(No.20194ABC28001)Fund of Jiangxi Key Laboratory of Forming and Joining Technology for Aerospace Components,Nanchang Hangkong University(No.EL202303299)PhD Starting Foundation of Nanchang Hangkong University(No,EA202303235).
文摘Heavy components of low-alloy high-strength(LAHS) steels are generally formed by multi-pass forging. It is necessary to explore the flow characteristics and hot workability of LAHS steels during the multi-pass forging process, which is beneficial to the formulation of actual processing parameters. In the study, the multi-pass hot compression experiments of a typical LAHS steel are carried out at a wide range of deformation temperatures and strain rates. It is found that the work hardening rate of the experimental material depends on deformation parameters and deformation passes, which is ascribed to the impacts of static and dynamic softening behaviors. A new model is established to describe the flow characteristics at various deformation passes. Compared to the classical Arrhenius model and modified Zerilli and Armstrong model, the newly proposed model shows higher prediction accuracy with a confidence level of 0.98565. Furthermore, the connection between power dissipation efficiency(PDE) and deformation parameters is revealed by analyzing the microstructures. The PDE cannot be utilized to reflect the efficiency of energy dissipation for microstructure evolution during the entire deformation process, but only to assess the efficiency of energy dissipation for microstructure evolution in a specific deformation parameter state.As a result, an integrated processing map is proposed to better study the hot workability of the LAHS steel, which considers the effects of instability factor(IF), PDE, and distribution and size of grains. The optimized processing parameters for the multi-pass deformation process are the deformation parameters of 1223–1318 K and 0.01–0.08 s^(-1). Complete dynamic recrystallization occurs within the optimized processing parameters with an average grain size of 18.36–42.3 μm. This study will guide the optimization of the forging process of heavy components.
基金This work was financially supported by the National Key Research and Development Program of China(No.2016YFB0300604)the National Natural Science Foundation of China(Nos.51971033 and 51801011)+1 种基金the National Basic Research Program of China(No.2014CB643300)the National Materials Corrosion and Protection Data Center.
文摘We investigated the effect of nanosized NbC precipitates on hydrogen-induced cracking(HIC)of high-strength low-alloy steel by conducting slow-strain-rate tensile tests(SSRT)and performing continuous hydrogen charging and fracture analysis.The results reveal that the HIC resistance of Nb-bearing steel is obviously superior to that of Nb-free steel,with the fractured Nb-bearing steel in the SSRT exhibiting a smaller ratio of elongation reduction(Iδ).However,as the hydrogen traps induced by NbC precipitates approach hydrogen saturation,the effect of the precipitates on the HIC resistance attenuate.We speculate that the highly dispersed nanosized NbC precipitates act as irreversible hydrogen traps that hinder the accumulation of hydrogen at potential crack nucleation sites.In addition,much like Nb-free steel,the Nb-bearing steel exhibits both H-solution strengthening and the resistance to HIC.
基金This work was financially supported by the National Key Research and Development Program of China(No.2017YFB 0304800)One of the authors,H.Guo,would like to express her gratitude for the financial support of China Scholarship Council(award for one year visiting at Northwestern University in the USA,No.201706465056).
文摘Here we present a novel approach of intercritical heat treatment for microstructure tailoring,in which intercritical annealing is introduced between conventional quenching and tempering.This induced a heterogeneous microstructure consisting of soft intercritical ferrite and hard tempered martensite,resulting in a low yield ratio(YR)and high impact toughness in a high-strength low-alloy steel.The initial yielding and subsequent work hardening behavior of the steel during tensile deformation were modified by the presence of soft intercritical ferrite after intercritical annealing,in comparison to the steel with full martensitic microstructure.The increase in YR was related to the reduction in hardness difference between the soft and hard phases due to the precipitation of nano-carbides and the recovery of dislocations during tempering.The excellent low-temperature toughness was ascribed not only to the decrease in probability of microcrack initiation for the reduction of hardness difference between two phases,but also to the increase in resistance of microcrack propagation caused by the high density of high angle grain boundaries.
文摘The variety,inner quality and surface quality of low-alloy spring steel wire rod for domestic automobile is summarized in detail.And according to commercial low-alloy spring steel wire rod variety, product quality level and its actual application situation on automobile supplied by present industrially developed country metallurgy enterprises,it is pointed that the variety of low-alloy spring steel wire rod for domestic automobile can’t satisfy the requirements of automobile industry development,compare with overseas advanced technology,product quality has the following gaps:the first is that steel purity is low,the control level of non-metallic inclusions is not steady,there is often large grain difficult deforming non-deformation inclusions existing,the control level of steel purity has big difference,the level of large steel factory is high,but its steady has a large gap compare with foreign advanced level,not to mention small steel factory which research and development powder is low.The second is surface complete decarburization can’ t be avoided completely.The third is that surface defects are more.The fourth is that composition segregation and structure segregation are not steady,steel wire can’t be drawn normally when the segregation is serious. In all,the segregation of 55SiCrA is superior to 60Si2MnA obviously.The industrialization of domestic high level low-alloy spring steel wire rod can’t seek quick success and instant benefits,independent innovation perseveringly must be adopted,the success may be reached after master core technologies and adopt the science way of step by step.
文摘This study examines the effect of heat treatment at three different temperatures of 800°C, 950°C and 1100°C on the microstructure and mechanical properties of low-alloy steel with an addition of manganese, chrome and lead. To determine an impact of the applied heat treatment operations, testing of mechanical properties and microstructural examinations of the steel with 0.23%, 0.24%, 0.29% and 0.31% C were conducted. This work shows that the mechanical strengths of the alloy steel are improved with increasing the heat treatment temperature. In addition, the microstructure trends toward recrystallized ferrite grains as the heat treatment temperature increases.
基金This work is supported by National Natural Science Foundation of China(52004190).
文摘The influence mechanism of trace boron on the corrosion resistance of high-strength low-alloy(HSLA)steel in a simulated marine environment was studied by combining first-principles calculation with experiment.The effect of boron on the corrosion properties and corrosion morphology of the rust layer formed on the surface of HSLA steel was studied by means of corrosion weightlessness method,polarization curve,scanning electron microscopy(SEM)and X-ray diffraction(XRD)technique.The mass loss measurements and polarization curves revealed that the corrosion resistance of HSLA steel is improved by adding trace boron.XRD and SEM results show that the rust layer is produced byα-FeOOH(the main protective phase),Fe_(3)O_(4) andγ-FeOOH,and boron contributes to stability ofα-FeOOH.Based on the first-principles calculation,the solid solution of B atom in the corrosion product is beneficial to the fixation of Cl atom and to the reduction of the corrosion of Cl atom to the steel matrix.
基金the financial support from the National Natural Science Foundation of China(Grant No.92060102).
文摘Time-temperature-transformation(TTT)diagram plays a critical role in designing appropriate heat treatment process of steels by describing the relationship among holding time,temperature,and quantities of phase transformation.Making predictions for TTT diagrams of new steel rapidly and accurately is therefore of much practical importance,especially for costly and time-consuming experimental determination.Here,TTT diagrams for carbon and low-alloy steels were predicted using machine learning methods.Five commonly used machine learning(ML)algorithms,backpropagation artificial neural network(BP network),LibSVM,k-nearest neighbor,Bagging,and Random tree,were adopted to select appropriate models for the prediction.The results illustrate that Bagging is the optimal model for the prediction of pearlite transformation and bainite transformation,and BP network is the optimal model for martensite transformation.Finally,the ML framework composed of Bagging and BP network models was applied to predict the entire TTT diagram.Additionally,the ML models show superior performance on the prediction of testing samples than the commercial software JMatPro.
基金supported by the National Natural Science Foundation of China(Nos.52122408,52071023,52071038,51901013)financial support from the Fun-damental Research Funds for the Central Universities(University of Science and Technology Beijing)(Nos.FRF-TP-2021-04C1 and 06500135).
文摘High toughness is highly desired for low-alloy steel in engineering structure applications,wherein Charpy impact toughness(CIT)is a critical factor determining the toughness performance.In the current work,CIT data of low-alloy steel were collected,and then CIT prediction models based on machine learning(ML)algorithms were established.Three feature construction strategies were proposed.One is solely based on alloy composition,another is based on alloy composition and heat treatment parameters,and the last one is based on alloy composition,heat treatment parameters,and physical features.A series of ML methods were used to effectively select models and material descriptors from a large number of al-ternatives.Compared with the strategy solely based on the alloy composition,the strategy based on alloy composition,heat treatment parameters together with physical features perform much better.Finally,a genetic programming(GP)based symbolic regression(SR)approach was developed to establish a physical meaningful formula between the selected features and targeted CIT data.
基金financially supported by the National Key R&D Program of China(No.2017YFB0702100)the National Natural Science Foundation of China(No.51871024)。
文摘The paper proposes a new deep structure model,called Densely Connected Cascade Forest-Weighted K Nearest Neighbors(DCCF-WKNNs),to implement the corrosion data modelling and corrosion knowledgemining.Firstly,we collect 409 outdoor atmospheric corrosion samples of low-alloy steels as experiment datasets.Then,we give the proposed methods process,including random forests-K nearest neighbors(RF-WKNNs)and DCCF-WKNNs.Finally,we use the collected datasets to verify the performance of the proposed method.The results show that compared with commonly used and advanced machine-learning algorithms such as artificial neural network(ANN),support vector regression(SVR),random forests(RF),and cascade forests(cForest),the proposed method can obtain the best prediction results.In addition,the method can predict the corrosion rates with variations of any one single environmental variable,like pH,temperature,relative humidity,SO2,rainfall or Cl-.By this way,the threshold of each variable,upon which the corrosion rate may have a large change,can be further obtained.
基金supported financially by the Fundamental Research Funds for the Central Universities (Nos. HEUCFP201719 and HEUCFP201731)
文摘The hot deformation characteristics and the corrosion behavior of a high-strength low-alloy(HSLA) steel were investigated at deformation temperatures ranging from 800 to 1100 ℃ and strain rates ranging from 0.1 to 10 s-1 using an MMS-200 thermal simulation testing machine. Based on the flow curves from the experiment, the effects of temperature and strain rate on the dynamic recrystallization behavior were analyzed. The flow stress decreased with increasing deformation temperature and decreasing strain rate. With the assistance of the process parameters, constitutive equations were used to obtain the activation energy and hot working equation. The hot deformation activation energy of HSLA steel in this work was 351.87 kJ/mol. The work hardening rate was used to determine the critical stress(strain) or the peak stress(strain). The dependence of these characteristic values on the Zener-Hollomon parameter was found. A dynamic recrystallization kinetics model of the tested HSLA steel was constructed, and the validity of the model was confirmed by the experimental results. Observation of the microstructures indicated that the grain size increased with increasing deformation temperature,which led to a lowered corrosion resistance of the specimens.
基金National Key Research and Development Program of China(No.2017YFB0304501).
文摘The microstructure–mechanical property relationship of a Cu-bearing low-carbon high-strength low-alloy steel,subjected to a novel multistage heat treatment including quenching(Q),lamellarization(L)and tempering(T),is presented.Yield strength of 989.5 MPa and average toughness at-80℃of 41 J were obtained in this steel after quenching and tempering(QT)heat treatments.Specimen QLT gained a little lower yield strength(982.5 MPa),but greatly enhanced average toughness at-80℃(137 J).To further clarify the strengthening and toughening mechanisms in specimen QLT,parameters of microstructural characteristic and crack propagation process were compared and analyzed for specimens Q,QL,QT and QLT.The microstructure of tempered martensite/bainite(M/B)in specimen QT changed to refined tempered M/B matrix mixed with minor IF(inter-critical ferrite)in specimen QLT.Cu-rich precipitates existed in tempered M/B for both specimens QT and QLT,as well as in IF.Compared with QT,adding a lamellarization step before tempering made the effective grains of specimen QLT refined and also led to coarser Cu-rich precipitates in tempered M/B matrix.The weaker strengthening effect of coarser Cu-rich precipitates should be a key reason for the slightly lower yield strength in specimen QLT than in specimen QT.No austenite was found in all specimens Q,QL,QT and QLT.Specimen QLT showed purely ductile fracture mode at-80℃due to the refined effective grains.The greatly improved toughness is mainly attributed to the enhanced energy of crack propagation.The combination of refined microstructure,softened matrix and deformation of minor'soft'IF during crack propagation led to the most superior toughness of specimen QLT among all specimens.
基金financially supported by the National Key Research and Development Program of China(No.2016YFB0300604)the National Nature Science Foundation of China(51801011)+1 种基金the National Materials Corrosion and Protection Data Center,the State Key Laboratory of Metal Material for Marine Equipment and Application(SKLMEA-K201908)the Fundamental Research Funds for the Central Universities(FRF-TP-18-026A1)。
文摘The effect of hot rolling process on microstructure evolution,mechanical properties and stress corrosion cracking(SCC)resistance of high-strength low-alloy(HSLA)steels was investigated by varying the finish rolling temperature(FRT)and total rolling reduction.The results revealed granular bainite with large equiaxed grains was obtained by a total rolling reduction of60%with the FRT of 950℃(within recrystallization temperature T_(r)).The larger grain size and much less grain boundaries should account for the relatively lower strength and SCC resistance.A larger rolling reduction of 80% under the same FRT resulted in the formation of massive martensite-austenite(M/A)constituents and resultant low ductility and SCC resistance.In contrast,a good combination of strength,ductility and SCC resistance was obtained via 80% rolling reduction with the FRT of 860℃(within non-recrystallization temperature T_(nr)),probably because of the fine grain size and M/A constituents,as well as a high density of grain boundary network.
文摘The microstructure and mechanical properties of dissimilar joints of AISI 316L austenitic stainless steel and API X70 high-strength low-alloy steel were investigated.For this purpose,gas tungsten arc welding(GTAW)was used in three different heat inputs,including 0.73,0.84,and 0.97 kJ/mm.The microstructural investigations of different zones including base metals,weld metal,heat-affected zones and interfaces were performed by optical microscopy and scanning electron microscopy.The mechanical properties were measured by microhardness,tensile and impact tests.It was found that with increasing heat input,the dendrite size and inter-dendritic spacing in the weld metal increased.Also,the amount of delta ferrite in the weld metal was reduced.Therefore,tensile strength and hardness were reduced and impact test energy was increased.The investigation of the interface between AISI 316L base metal and ER316L filler metal showed that increasing the heat input increases the size of austenite grains in the fusion boundary.A transition region was formed at the interface between API X70 steel and filler metals.
基金This work was financially supported by the National Natural Science Foundation of China(Grant No.51671149)Wuhan Science and Technology Program(Grant No.2019010701011382)+1 种基金Major Technology Innovation of Hubei Province(2016AAA022)111 Project.R.D.K.Misra gratefully acknowledges continued collaboration with WUST as Guest Professor.
文摘The effect of Zr addition(0.005,0.013,and 0.054 wt.%)on the microstructure and toughness of simulated coarse-grained heat-affected zone in high-strength low-alloy steels was revealed using a Gleeble 2000 thermal simulator.It was observed that elongated MnS inclusions were formed in the lowest Zr-containing steel,while only pure equiaxed ZrO2 existed in the 0.054Zr steel(Zr content of 0.054 wt.%).Complex oxide-sulfide inclusions(ZrO2+MnS)with size of(1.40±0.25)μtm were formed in 0.013Zr steel(Zr content of 0.013 wt.%).The complex inclusions refined the prior austenite grain,and the nucleation of acicular ferrite was promoted compared to those of 0.005Zr steel(Zr content of 0.005 wt.%)and 0.054Zr steel.Consequently,the 0.013Zr steel possessed superior low-temperature impact toughness in relation to 0.005Zr and 0.054Zr steels.Thus,moderate Zr addition can be considered as an effective method to refine the structure and improve the mechanical properties of the coarse-grained heat-affected zone.
基金NSAF (Grant No. U1430132)the National Natural Science Foundation of China (NSFC)(Grant No. 51574079)the Science and Technology Research Project of Education Department of Liaoning Province (L20150177).
文摘The effect of shot peening (SP) on microstructure and hardness of ultrafine-grained (UFG) low-alloy steel was investigated. With increasing shot-peening time from 0.5 to 1.5 h, grain size of UFG low-alloy steel decreases from 400 to 280 nm at surface whilst that of the layer with a depth of 160μm decreases from (230 ± 15) to (75 ± 5) nm. Interestingly, nanoindentation shows that hardness increases linearly with increasing the SP duration, reaching a value as high as (7.10 ± 0.1) GPa at the depth of 160 μm after the SP duration of 1.5 h. The thickness of the SP treated layer is measured as^300 μm. The Hall-Petch (H-P) relationship was established for the hardening layer. Correspondingly, abrasion resistance should be ~51% higher than that of as-prepared UFG low-alloy steel. As shown in SP processing, grain refinement is the key factor responsible for the strengthening of the studied steel.
基金This work was financially supported by the National Natural Science Foundation of China(No.51801126).
文摘While relationship between fracture mechanism and homogeneous microstructures has been fully understood,relationship between fracture mechanism and inhomogeneous microstructures such as the mesosegregation receives less attention as it deserves.Fracture mechanism of the high-strength low-alloy(HSLA)steel considering the mesosegregation was investigated and its corre s ponding micro structure was characterized in this paper.Mesosegregation re fers to the inhomogeneous distribution of alloy elements during casting solidification,and leads to the formation of positive segregation zones(PSZ)and negative segregation zones(NSZ)in ingots.The fracture surface of impact sample exhibits the quasi-cleavage fracture at-21℃,and is divided into ductile and brittle fracture zone.Meanwhile,the PSZ and NSZ spread across ductile and brittle fracture zone randomly.In ductile fracture zone,micro-voids fracture mechanism covers the PSZ and NSZ,and higher deformation degree is shown in the PSZ.In brittle fracture zone,secondary cleavage cracks are observed in both PSZ and NSZ,but present bigger size and higher quantity in the NSZ.However,some regions of the PSZ still present micro-voids fracture mechanism in brittle fracture zone.It reveals that the microstructures in the PSZ exhibit a higher resistance ability to crack propagation than that in the NSZ.All observations above provide a better visualization of the microstructural factors that resist the crack propagation.It is important to map all information regarding the fracture mechanism and mesosegregation to allow for further acceptance and industrial use.
文摘After research and development for decades,low-alloy high-strength steels have been widely used and playing an important role in economy.This article introduces,from the perspective of environmental protection,the Baosteel's latest progress of low-alloy high-strength steels continuously innovated with the focus of achieving high-strength,high-toughness,long service life and versatile functions,and with the aim of providing energy-saving and pollution-reduction solutions to down-stream sectors.
文摘Since 2003,China shipbuilding industry has stepped into the orbit of fast growth.In this paper,a brief analysis has been made on application of low-alloy steel in the shipbuilding and offshore engineering industry,and the further requirements on the marine steel plates elaborated in combination with the future development trend in this industry.Meanwhile,a reference approach is proposed for potential cooperation between the shipbuilding industry and steel industry.
基金National Key Research and Development Program of China(2016YFC0401205).
文摘The addition of Ni element into steel to prolong the service life of coated steel was investigated in marine atmospheric environment by laboratory simulated accelerated experiment.The scanning electron microscope and electron probe microanalysis combined with electrochemical impedance spectroscopy were used to characterize coated steel properties and examined the anti-corrosion performance.The results showed that 3 wt.%Ni-advanced steel(3Ni steel)substrate obviously delayed the failure time of coating compared to carbon steel,therefore prolonging the service life of coating on the steel.X-ray diffraction patterns for the corrosion products under the scratched coating on 3Ni steel exhibited that FeNi_(2)O_(4) and Fe_(2)O_(3) occurred in the corrosion product of 3Ni steel.It was also found that Ni element enriched in the product layer through analyzing the appearance and composition of corrosion products by electron probe micro-analysis.Chloride ions were blocked out of product by the enrichment of Ni element in rust layer.
