Tailored surface textures at the micro- or nanoscale dimensions are widely used to get required functional performances.Rotary ultrasonic texturing(RUT) technique has been proved to be capable of fabricating periodic ...Tailored surface textures at the micro- or nanoscale dimensions are widely used to get required functional performances.Rotary ultrasonic texturing(RUT) technique has been proved to be capable of fabricating periodic micro- and nanostructures. In the present study, diamond tools with geometrically defined cutting edges were designed for fabricating different types of tailored surface textures using the RUT method. Surface generation mechanisms and machinable structures of the RUT process are analyzed and simulated with a 3D-CAD program. Textured surfaces generated by using a triangular pyramid cutting tip are constructed. Different textural patterns from several micrometers to several tens of micrometers with few burrs were successfully fabricated, which proved that tools with a proper two-rake-face design are capable of removing cutting chips efficiently along a sinusoidal cutting locus in the RUT process. Technical applications of the textured surfaces are also discussed. Wetting properties of textured aluminum surfaces were evaluated by combining the test of surface roughness features. The results show that the real surface area of the textured aluminum surfaces almost doubled by comparing with that of a flat surface, and anisotropic wetting properties were obtained due to the obvious directional textural features.展开更多
For pulsed power devices,surface flashover phenomena across solid insulators greatly restrict their overall performance.In recent decades,much attention has been paid on enhancing the surface electric withstanding str...For pulsed power devices,surface flashover phenomena across solid insulators greatly restrict their overall performance.In recent decades,much attention has been paid on enhancing the surface electric withstanding strength of insulators,and it is found that surface treatment of material is useful to improve the surface flashover voltage.The carburization treatment is employed to modify the surface components of newly-developed machinable ceramics(MC) materials. A series of MC samples with different glucose solution concentration(0%,10%,20%,30% and 40%) are prepared by chemical reactions for surface carburization modification,and their surface flashover characteristics are investigated under pulsed voltage in vacuum.It is found that the surface carburization treatment greatly modifies the surface resistivity of MCs and hence the flashover behaviors.Based on the reduction of surface resistivity and the secondary electron emission avalanche(SEEA) theory,the adjustment of flashover withstanding ability can be reasonably explained.展开更多
The present paper discusses the development of the first and second order model for predicting the chemical etching variables, namely, etching rate, surface roughness and accuracy of advanced ceramics. The first and s...The present paper discusses the development of the first and second order model for predicting the chemical etching variables, namely, etching rate, surface roughness and accuracy of advanced ceramics. The first and second order etching rate, surface roughness and accuracy equations were developed using the Response Surface Method (RSM). The etching variables included etching temperature, etching duration, solution and solution concentration. The predictive models’ analyses were supported with the aid of the statistical software package – Design Expert (DE 7). The effects of the individual etching variables and interaction between these variables were also investigated. The study showed that predictive models successfully predicted the etching rate, surface roughness and accuracy readings recorded experimentally with 95% confident interval. The results obtained from the predictive models were also compared with Multilayer Perceptron Artificial Neural Network (ANN). Chemical Etching variables predictive by ANN were in good agreement with those with those obtained by RSM. This observation indicated the potential of ANN in predicting chemical etching variables thus eliminating the need for exhaustive chemical etching in optimization.展开更多
The property parameters and machining output parameters were selected for machinability evaluation of machinable ceramics. Based on fuzzy evaluation theory, two-stage fuzzy evaluation approach was applied to consider ...The property parameters and machining output parameters were selected for machinability evaluation of machinable ceramics. Based on fuzzy evaluation theory, two-stage fuzzy evaluation approach was applied to consider these parameters. Two-stage fuzzy comprehensive evaluation model was proposed to evaluate machinability of machinable ceramic materials. Ce-ZrO2/CePO4 composites were fabricated and machined for evaluation of machinable ceramics. Material removal rates and specific normal grinding forces were measured. The parameters concerned with machinability were selected as alternative set. Five grades were chosen for the machinability evaluation of machnable ceramics. Machinability grades of machinable ceramics were determined through fuzzy operation. Ductile marks are observed on Ce-ZrO2/CePO4 machined surface. Five prepared Ce-ZrO2/CePO4 composites are classified as three machinability grades according to the fuzzy comprehensive evaluation results. The machinability grades of Ce-ZrO2/CePO4 composites are concerned with CePO4 content.展开更多
A machinable Y TZP/LaPO 4 composite ceramic was prepared by infiltrating LaPO 4 liquid precursor into Y TZP porous ceramic. Sintered Y TZP ceramic preformed with 35% (volume fraction) open pore volume was made by addi...A machinable Y TZP/LaPO 4 composite ceramic was prepared by infiltrating LaPO 4 liquid precursor into Y TZP porous ceramic. Sintered Y TZP ceramic preformed with 35% (volume fraction) open pore volume was made by adding graphite (30%, volume fraction). The Y TZP/LaPO 4 composite ceramics containing different LaPO 4 contents were obtained by infiltration and pyrolysis cycles. The machinability and mechanical properties of materials were investigated. The results show that the machinable Y TZP/LaPO 4 composite ceramics containing 2 3% to 7.5% (volume fraction) LaPO 4 has good machinability as well as outstanding mechanical properties.展开更多
In order to well design tribosystems of dental CAD-CAM restorations, an understanding of the tribological mechanisms of dental machinable porcelain are essential. The friction and wear behavior of new generation indus...In order to well design tribosystems of dental CAD-CAM restorations, an understanding of the tribological mechanisms of dental machinable porcelain are essential. The friction and wear behavior of new generation industrially prefabricated Cerec Vitablocs Mark II against uniform Si3N4 ball has been performed using a small amplitude reciprocating apparatus under simulating oral conditions. The loads of 10-40 N, reciprocating amplitudes of 100-500 urn, frequencies of 1-4 Hz and two lubrications (no / artificial saliva lubrication) were selected. Tests lasting up to 10 000 cycles were conducted. The results show that Cerec Vitablocs Mark II record a friction coefficient of 0.55-0.84. Artificial saliva plays a lubricant effect during wear process. Among three parameters of the test on friction coefficient and wear depth of dental machinable porcelains, the load effect is prominent. Abrasive wear is the main wear mechanism, but brittle cracks and delamination are more popular especially under unlubricated friction.展开更多
The purpose of this research was to prepare machinable bioactive glass-ceramics by sol-gel method. A multi-component composite sol with great uniformity and stability was first prepared by a 2-step method. The composi...The purpose of this research was to prepare machinable bioactive glass-ceramics by sol-gel method. A multi-component composite sol with great uniformity and stability was first prepared by a 2-step method. The composite sol was then transformed into gel by aging under different temperatures. The gel was dried finally by super critically drying method and sintered to obtain the machinable bioactive glass-ceramics. Effect of thermal treatment on crystallization of the glass-ceramics was investigated by X-ray diffraction (XRD) analysis. Microstructure of the glass-ceramics was observed by Scanning Electron Microscopy (SEM) and the mechanism of machinability was discussed. Phlogopite and hydroxylapatite were identified as main crystal phases by XRD analysis under thermal treatment at 750 ℃ and 950 ℃ for 1.5 h separately. The relative bulk density could achieve 99% under 1050 ℃ for 4 h. Microstructure of the glass-ceramics showed that the randomly distributed phlogopite and hydroxylapatite phases were favorable to the machinability of the glass-ceramics. A mean bending strength of about 160-180 MPa and a fracture toughness parameter K_ IC of about 2.1-2.3 were determined for the glass-ceramics.展开更多
基金Supported by Japan Society for the Promotion of Science(Grant Nos.14J04115,16K17990)
文摘Tailored surface textures at the micro- or nanoscale dimensions are widely used to get required functional performances.Rotary ultrasonic texturing(RUT) technique has been proved to be capable of fabricating periodic micro- and nanostructures. In the present study, diamond tools with geometrically defined cutting edges were designed for fabricating different types of tailored surface textures using the RUT method. Surface generation mechanisms and machinable structures of the RUT process are analyzed and simulated with a 3D-CAD program. Textured surfaces generated by using a triangular pyramid cutting tip are constructed. Different textural patterns from several micrometers to several tens of micrometers with few burrs were successfully fabricated, which proved that tools with a proper two-rake-face design are capable of removing cutting chips efficiently along a sinusoidal cutting locus in the RUT process. Technical applications of the textured surfaces are also discussed. Wetting properties of textured aluminum surfaces were evaluated by combining the test of surface roughness features. The results show that the real surface area of the textured aluminum surfaces almost doubled by comparing with that of a flat surface, and anisotropic wetting properties were obtained due to the obvious directional textural features.
基金supported in part by National Natural Science Foundation of China(Nos.50937004,50777051)NSFC-JSPS Joint Project(50911140103)
文摘For pulsed power devices,surface flashover phenomena across solid insulators greatly restrict their overall performance.In recent decades,much attention has been paid on enhancing the surface electric withstanding strength of insulators,and it is found that surface treatment of material is useful to improve the surface flashover voltage.The carburization treatment is employed to modify the surface components of newly-developed machinable ceramics(MC) materials. A series of MC samples with different glucose solution concentration(0%,10%,20%,30% and 40%) are prepared by chemical reactions for surface carburization modification,and their surface flashover characteristics are investigated under pulsed voltage in vacuum.It is found that the surface carburization treatment greatly modifies the surface resistivity of MCs and hence the flashover behaviors.Based on the reduction of surface resistivity and the secondary electron emission avalanche(SEEA) theory,the adjustment of flashover withstanding ability can be reasonably explained.
文摘The present paper discusses the development of the first and second order model for predicting the chemical etching variables, namely, etching rate, surface roughness and accuracy of advanced ceramics. The first and second order etching rate, surface roughness and accuracy equations were developed using the Response Surface Method (RSM). The etching variables included etching temperature, etching duration, solution and solution concentration. The predictive models’ analyses were supported with the aid of the statistical software package – Design Expert (DE 7). The effects of the individual etching variables and interaction between these variables were also investigated. The study showed that predictive models successfully predicted the etching rate, surface roughness and accuracy readings recorded experimentally with 95% confident interval. The results obtained from the predictive models were also compared with Multilayer Perceptron Artificial Neural Network (ANN). Chemical Etching variables predictive by ANN were in good agreement with those with those obtained by RSM. This observation indicated the potential of ANN in predicting chemical etching variables thus eliminating the need for exhaustive chemical etching in optimization.
基金Project(50305023) supported by the National Natural Science Foundation of China
文摘The property parameters and machining output parameters were selected for machinability evaluation of machinable ceramics. Based on fuzzy evaluation theory, two-stage fuzzy evaluation approach was applied to consider these parameters. Two-stage fuzzy comprehensive evaluation model was proposed to evaluate machinability of machinable ceramic materials. Ce-ZrO2/CePO4 composites were fabricated and machined for evaluation of machinable ceramics. Material removal rates and specific normal grinding forces were measured. The parameters concerned with machinability were selected as alternative set. Five grades were chosen for the machinability evaluation of machnable ceramics. Machinability grades of machinable ceramics were determined through fuzzy operation. Ductile marks are observed on Ce-ZrO2/CePO4 machined surface. Five prepared Ce-ZrO2/CePO4 composites are classified as three machinability grades according to the fuzzy comprehensive evaluation results. The machinability grades of Ce-ZrO2/CePO4 composites are concerned with CePO4 content.
文摘A machinable Y TZP/LaPO 4 composite ceramic was prepared by infiltrating LaPO 4 liquid precursor into Y TZP porous ceramic. Sintered Y TZP ceramic preformed with 35% (volume fraction) open pore volume was made by adding graphite (30%, volume fraction). The Y TZP/LaPO 4 composite ceramics containing different LaPO 4 contents were obtained by infiltration and pyrolysis cycles. The machinability and mechanical properties of materials were investigated. The results show that the machinable Y TZP/LaPO 4 composite ceramics containing 2 3% to 7.5% (volume fraction) LaPO 4 has good machinability as well as outstanding mechanical properties.
基金supported by grant 50305030 from the Chinese Natural Science Foundationgrant 2003033526 from China Postdoctoral Science Foundationgrant 03SG022 from Sicence an d Technology Office of Sichuan Province.
文摘In order to well design tribosystems of dental CAD-CAM restorations, an understanding of the tribological mechanisms of dental machinable porcelain are essential. The friction and wear behavior of new generation industrially prefabricated Cerec Vitablocs Mark II against uniform Si3N4 ball has been performed using a small amplitude reciprocating apparatus under simulating oral conditions. The loads of 10-40 N, reciprocating amplitudes of 100-500 urn, frequencies of 1-4 Hz and two lubrications (no / artificial saliva lubrication) were selected. Tests lasting up to 10 000 cycles were conducted. The results show that Cerec Vitablocs Mark II record a friction coefficient of 0.55-0.84. Artificial saliva plays a lubricant effect during wear process. Among three parameters of the test on friction coefficient and wear depth of dental machinable porcelains, the load effect is prominent. Abrasive wear is the main wear mechanism, but brittle cracks and delamination are more popular especially under unlubricated friction.
文摘The purpose of this research was to prepare machinable bioactive glass-ceramics by sol-gel method. A multi-component composite sol with great uniformity and stability was first prepared by a 2-step method. The composite sol was then transformed into gel by aging under different temperatures. The gel was dried finally by super critically drying method and sintered to obtain the machinable bioactive glass-ceramics. Effect of thermal treatment on crystallization of the glass-ceramics was investigated by X-ray diffraction (XRD) analysis. Microstructure of the glass-ceramics was observed by Scanning Electron Microscopy (SEM) and the mechanism of machinability was discussed. Phlogopite and hydroxylapatite were identified as main crystal phases by XRD analysis under thermal treatment at 750 ℃ and 950 ℃ for 1.5 h separately. The relative bulk density could achieve 99% under 1050 ℃ for 4 h. Microstructure of the glass-ceramics showed that the randomly distributed phlogopite and hydroxylapatite phases were favorable to the machinability of the glass-ceramics. A mean bending strength of about 160-180 MPa and a fracture toughness parameter K_ IC of about 2.1-2.3 were determined for the glass-ceramics.
