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Microstructural evolution and mechanical properties of duplex-phase Ti6242 alloy treated by laser shock peening
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作者 Pu-ying SHI Xiang-hong LIU +3 位作者 Yong REN Zeng TIAN Feng-shou ZHANG Wei-feng HE 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2024年第8期2521-2532,共12页
The effects of laser shock peening(LSP)on the microstructural evolution and mechanical properties of the Ti6242 alloy,including the residual stress,surface roughness,Vickers microhardness,tensile mechanical response,a... The effects of laser shock peening(LSP)on the microstructural evolution and mechanical properties of the Ti6242 alloy,including the residual stress,surface roughness,Vickers microhardness,tensile mechanical response,and high-cycle fatigue properties,were studied.The results showed that the LSP induced residual compressive stresses on the surface and near surface of the material.The maximum surface residual compressive stress was−661 MPa,and the compressive-stress-affected depth was greater than 1000μm.The roughness and Vickers micro-hardness increased with the number of shocks,and the maximum hardness-affected depth was about 700μm after three LSP treatments.LSP enhanced the fraction of low-angle grain boundaries,changed the grain preferred orientations,and notably increased the pole density ofαphase on the near surface from 2.41 to 3.46.The surface hardness values of the LSP samples increased with the increase of the number of shocks due to work hardening,while the LSP had a limited effect on the tensile properties.The high-cycle fatigue life of the LSP-treated sample was significantly enhanced by more than 20%compared with that of the untreated sample,which was caused by the suppression of the initiation and propagation of fatigue cracks. 展开更多
关键词 duplex-phase Ti6242 alloy surface modification laser shock peening gradient microstructure high-cycle fatigue properties
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Improving impact wear resistance of Ti-6Al-4V alloy treated by laser shock peening 被引量:12
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作者 Mei-gui YIN Zhen-bing CAI +3 位作者 Zhen-yang LI Zhong-rong ZHOU Wen-jian WANG Wei-feng HE 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2019年第7期1439-1448,共10页
The effects of laser shock peening (LSP) on the impact wear behavior of Ti-6Al-4V alloys were investigated by a homemade impact wear test rig. The microstructure and mechanical properties of the peened samples were st... The effects of laser shock peening (LSP) on the impact wear behavior of Ti-6Al-4V alloys were investigated by a homemade impact wear test rig. The microstructure and mechanical properties of the peened samples were studied. During the impact wear test, the energy absorption, impact force, wear contact time and wear mechanism of all the test samples were investigated in terms of the influence of the impact kinetic energy. The results showed that microhardness, elastic modulus and residual compressive stress of the treated samples were markedly improved. The wear resistances of both treated samples were highly improved after LSP, and a higher pulse energy corresponded to a more obvious effect. Besides, the wear in all test samples involved a combination of abrasive and oxidation wear and fatigue spalling. 展开更多
关键词 Ti-6Al-4V alloy laser shock peening impact wear impact kinetic energy wear mechanism
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Acoustic wave detection of laser shock peening 被引量:5
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作者 Jiajun Wu Jibin Zhao +3 位作者 Hongchao Qiao Xuejun Liu Yinuo Zhang Taiyou Hu 《Opto-Electronic Advances》 2018年第9期11-15,共5页
In order to overcome the existing disadvantages of offline laser shock peening detection methods, an online detection method based on acoustic wave signals energy is provided. During the laser shock peening, an acoust... In order to overcome the existing disadvantages of offline laser shock peening detection methods, an online detection method based on acoustic wave signals energy is provided. During the laser shock peening, an acoustic emission sen- sor at a defined position is used to collect the acoustic wave signals that propagate in the air. The acoustic wave signal is sampled, stored, digitally filtered and analyzed by the online laser shock peening detection system. Then the system gets the acoustic wave signal energy to measure the quality of the laser shock peening by establishing the correspondence between the acoustic wave signal energy and the laser pulse energy. The surface residual stresses of the samples are measured by X-ray stress analysis instrument to verify the reliability. The results show that both the surface residual stress and acoustic wave signal energy are increased with the laser pulse energy, and their growth trends are consistent. Finally, the empirical formula between the surface residual stress and the acoustic wave signal energy is established by the cubic equation fitting, which will provide a theoretical basis for the real-time online detection of laser shock peening. 展开更多
关键词 laser shock peening ACOUSTIC WAVE laser pulse ENERGY surface residual stress ACOUSTIC WAVE signal ENERGY online DETECTION
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Effects of laser shock peening on fatigue crack growth rate and fracture properties of AA2524 aluminum alloy 被引量:3
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作者 LI Song-bai LI Xiang +3 位作者 LIANG Wei LIU Yi-lun YAN Hong-zhi LIU Chi 《Journal of Central South University》 SCIE EI CAS CSCD 2022年第3期848-859,共12页
In order to prolong the service life of aircraft skin made from AA2524, the effects of laser shock peening(LSP) on fatigue crack growth(FCG) rate and fracture toughness(K_(c)) of AA2524 were investigated. Multiple LSP... In order to prolong the service life of aircraft skin made from AA2524, the effects of laser shock peening(LSP) on fatigue crack growth(FCG) rate and fracture toughness(K_(c)) of AA2524 were investigated. Multiple LSP treatment was performed on compact tension(CT) specimen from single side and double sides. The surface integrity was measured with Vickers hardness tester, X-ray diffractometer and confocal laser scanning microscope, respectively. FCG rate test and fracture toughness test under plane stress were carried out after LSP treatment. The microstructure features of cross-sections were observed with scanning electron microscope. The results showed that the micro-hardness and residual stress of CT specimens were increased dramatically after LSP treatment. Compared to the base metal(BM), the fatigue life was prolonged by 2.4 times and fracture toughness was increased by 22% after multiple LSP. 展开更多
关键词 AA2524 alloy laser shock peening fatigue crack growth fracture toughness residual stress grain refinement
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Influence of multiple laser shock peening treatments on the microstructure and mechanical properties of Ti-6Al-4V alloy fabricated by electron beam melting 被引量:3
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作者 Liang Lan Ruyi Xin +2 位作者 Xinyuan Jin Shuang Gao Bo He 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2022年第9期1780-1787,共8页
Laser shock peening(LSP)is an attractive post-processing method to tailor surface microstructure and enhance mechanical performances of additive manufactured(AM)components.The effects of multiple LSP treatments on the... Laser shock peening(LSP)is an attractive post-processing method to tailor surface microstructure and enhance mechanical performances of additive manufactured(AM)components.The effects of multiple LSP treatments on the microstructure and mechanical properties of Ti-6Al-4V part produced by electron beam melting(EBM),as a mature AM process,were studied in this work.Microstructure,surface topography,residual stress,and tensile performance of EBM-manufactured Ti-6Al-4V specimens were systematically analyzed subjected to different LSP treatments.The distribution of porosities in EBM sample was assessed via X-ray computed tomography.The results showed that EBM samples with two LSP treatments possessed a lower porosity value of 0.05%compared to the value of 0.08%for the untreated samples.The strength of EBM samples with two LSP treatments was remarkably raised by 12%as compared with the as-built samples.The grains ofαphase were refined in near-surface layer,and a dramatic increase in the depth and magnitude of compressive residual stress(CRS)was achieved in EBM sample with multiple LSP treatments.The grain refinement ofαphase and CRS with larger depth were responsible for the strength enhancement of EBM samples with two LSP treatments. 展开更多
关键词 additive manufacturing laser shock peening electron beam melting residual stress Ti-6Al-4V alloy mechanical properties
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Effective femtosecond laser shock peening on a Mg-3Gd alloy at low pulse energy 430 μJ of 1 kHz 被引量:3
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作者 Chenghao Lu Licheng Ge +4 位作者 Bing Zhu Yangxin Li Xianfeng Chen Xiaoqin Zeng Yuping Chen 《Journal of Magnesium and Alloys》 SCIE 2019年第3期529-535,共7页
In this paper,microstructure evolution and hardness of Mg-3 Gd alloy treated by femtosecond(fs)laser shock peening(LSP)with direct and confined ablation m odes were investigated in detail.Under a relatively low pulse ... In this paper,microstructure evolution and hardness of Mg-3 Gd alloy treated by femtosecond(fs)laser shock peening(LSP)with direct and confined ablation m odes were investigated in detail.Under a relatively low pulse energy of 430μJ with a repetition of 1 kHz,the surface hardness of sample has been enhanced by 70%effectively.Comp a r e d with ns-LSP with pulse fluence of 71.7J/cm2,fs-LSP with pulse fluence of 34.2 J/cm2 is superior in the hardness increment,both of which are in the same order of magnitude.A distinct grain refinement of surface layer has been discovered and results in the increase of hardness.Nonuse of absorption and confining layers and the employment of the industry commercial fs laser with high repetition can inspire big potential L S P application in special metal material.©2019 Published by Elsevier B.V.on behalf of Chongqing University. 展开更多
关键词 laser shock peening Femtosecond laser Mg-3Gd alloy hardness Surface treatment
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Femtosecond laser shockwave peening ablation in liquids for hierarchical micro/nanostructuring of brittle silicon and its biological application 被引量:9
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作者 Dongshi Zhang Liang-Chun Wu +2 位作者 Masashi Ueki Yoshihiro Ito Koji Sugioka 《International Journal of Extreme Manufacturing》 EI 2020年第4期29-47,共19页
This paper presents a new technique,termed femtosecond laser shock peening ablation in liquids(fs-LSPAL),which can realize simultaneous crack micro/nanomanufacturing and hierarchical micro/nanolaser ablation,giving ri... This paper presents a new technique,termed femtosecond laser shock peening ablation in liquids(fs-LSPAL),which can realize simultaneous crack micro/nanomanufacturing and hierarchical micro/nanolaser ablation,giving rise to the formation of diverse multiscale hierarchical structures,such as macroporous ratcheted structures and enéchelon microfringes decorated with parabolic nanoripples.Through analysis of surface morphologies,many phenomena have been confirmed to take place during fs-LSPAL,including enéchelon cracks,nanostriation,ripple densification,crack branching,and selective formation of high spatial frequency laser-induced periodic surface structures of 100–200 nm in period.At a high laser power of 700 mW,fs-LSPAL at scanning speeds of 0.2 mm s^-1 and 1 mm s^-1 enables the generation of height-fluctuated and height-homogeneous hierarchical structures,respectively.The height-fluctuated structures can be used to induce‘colony’aggregates of embryonic EB3 stem cells.At 200 mW,fs-LSPAL at 1 mm s^-1 is capable of producing homogeneous tilt macroporous structures with cracked structures interleaved among them,which are the synergistic effects of bubble-induced light refraction/reflection ablation and cracks.As shown in this paper,the conventional laser ablation technique integrated with its self-driven unconventional cracking under extreme conditions expands the horizons of extreme manufacturing and offers more opportunities for complex surface structuring,which can potentially be used for biological applications. 展开更多
关键词 femtosecond laser shock peening ablation shockWAVES MACROPOROUS enéchelon crack STRIATIONS brittle materials stem cell culture
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Impact toughness of a gradient hardened layer of Cr5Mo1V steel treated by laser shock peening 被引量:1
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作者 Weiguang Xia Lei Li +5 位作者 Yanpeng Wei Aimin Zhao Yacong Guo Chenguang Huang Hongxiang Yin Lingchen Zhang 《Acta Mechanica Sinica》 SCIE EI CAS CSCD 2016年第2期301-308,共8页
Laser shock peening(LSP) is a widely used surface treatment technique that can effectively improve the fatigue life and impact toughness of metal parts.Cr5Mo1 V steel exhibits a gradient hardened layer after a LSP p... Laser shock peening(LSP) is a widely used surface treatment technique that can effectively improve the fatigue life and impact toughness of metal parts.Cr5Mo1 V steel exhibits a gradient hardened layer after a LSP process.A new method is proposed to estimate the impact toughness that considers the changing mechanical properties in the gradient hardened layer.Assuming a linearly gradient distribution of impact toughness,the parameters controlling the impact toughness of the gradient hardened layer were given.The influence of laser power densities and the number of laser shots on the impact toughness were investigated.The impact toughness of the laser peened layer improves compared with an untreated specimen,and the impact toughness increases with the laser power densities and decreases with the number of laser shots.Through the fracture morphology analysis by a scanning electron microscope,we established that the Cr5Mo1 V steel was fractured by the cleavage fracture mechanism combined with a few dimples.The increase in the impact toughness of the material after LSP is observed because of the decreased dimension and increased fraction of the cleavage fracture in the gradient hardened layer. 展开更多
关键词 laser shock peening Gradient hardened layer Plastically affected depth Impact toughness Cleavage fracture
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Laser Shock Peening of Aluminum Alloy 7050 for Fatigue Life Improvement
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作者 Qian Ming Lian Ying Zou Shikun Gong Shuili 《航空制造技术》 2007年第z1期384-388,共5页
The effects of laser shock peening (LSP) on improving fatigue life of aluminum alloy 7050 are investigated.Surface hardness is increased corresponding to a high dislocation density induced by LSP.The X-ray diffraction... The effects of laser shock peening (LSP) on improving fatigue life of aluminum alloy 7050 are investigated.Surface hardness is increased corresponding to a high dislocation density induced by LSP.The X-ray diffraction stress measurement shows that LSP results in prominent increase of surface compressive stress,quasi-symmetrically distributed in the laser peened region.The fatigue life of the alloy 7050 in rivet fastener hole structure is notably improved owing to LSP.The sequence of LSP and fastener hole preparation also influence the fatigue cycle life of the alloy. 展开更多
关键词 laser shock peening DISLOCATION COMPRESSIVE stress FATIGUE life ALUMINUM
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Development of laser shock peening equipment
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《光电工程》 CAS CSCD 北大核心 2017年第7期743-752,共10页
关键词 《光电工程》 期刊 编辑工作 发行工作
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A comprehensive review on the processing-property relationships of laser strengthened magnesium
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作者 Alessandro M.Ralls Aaksheta Agnel Pradeep L.Menezes 《Journal of Magnesium and Alloys》 SCIE EI CAS CSCD 2024年第1期1-34,共34页
Among the existing series of softer metals,magnesium(Mg)has attracted much attention due to its impressive strength-to-weight ratio.However,due to its ease of deformability,Mg tends to suffer from rapid degradation in... Among the existing series of softer metals,magnesium(Mg)has attracted much attention due to its impressive strength-to-weight ratio.However,due to its ease of deformability,Mg tends to suffer from rapid degradation in a wide variety of abrasive and electrochemical environments.One method of improving its surface properties is through surface modification techniques.Among the existing techniques,laser shock peening(LSP)has been one of the most widely utilized processes due to its surface-hardening-like effects.Despite this understanding,a comprehensive review has yet to exist that encapsulates the strengthening mechanism of LSP for Mg and its influence in degradation environments.This review aims to encapsulate the existing research around the LSP field for Mg.Specifically,an understanding of the surface-strengthening effects in relation to its mechanical,tribological,corrosion,and tribo-corrosion characteristics is elucidated.Additionally,the feasibility of LSP for Mg materials in critical industries is also discussed.Through this work,a novel understanding of LSP for Mg can be understood,which can provide a future direction for research in this field. 展开更多
关键词 laser shock peening MAGNESIUM Surface deformation TRIBOLOGY Microstructure
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Research on Residual Stress Induced by Laser Shot Peening
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作者 Zhang Xingquan Zhang Yongkang Gu Yongyu Kong Dejun Ni Mingxiong 《工程科学(英文版)》 2006年第3期77-80,共4页
Laser shot peening (LSP) is a novel technology to impress a compressive residual stress into the surfaces of metals or alloys. This treatment can reduce the rate of fatigue cracking and stress corrosion cracking in st... Laser shot peening (LSP) is a novel technology to impress a compressive residual stress into the surfaces of metals or alloys. This treatment can reduce the rate of fatigue cracking and stress corrosion cracking in structural metals or alloys. In this paper, some preliminary experiments were carried out with Nd:Glass laser of a pulse of 20 ns duration and 1.064 μm wavelength, an energy per pulse of 10 to 60 joules, and specimen was selected LY12CZ. The residual stress along the thickness effected by number of laser shots was taken into account in experiment. The magnitude of compressive residual stress near the surface increases with number of laser shots increasing, while decreases with the depth increasing. The mathematical modeling of laser shock processing was established, and a finite-element analysis method was based on ABAQUSExplicit software. The results of simulation are in agreement with those of the experiments, which indicate that the numerical simulation can play a direction role in laser shot peening. 展开更多
关键词 激光表面处理 残余应力 处理机制 疲劳裂纹 应力腐蚀裂纹
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激光冲击强化技术在核电领域的研究进展 被引量:1
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作者 蔡振兵 周龙龙 +6 位作者 俞延庆 方修洋 余施佳 周留成 何卫锋 李国杰 何艳磊 《中国表面工程》 EI CAS CSCD 北大核心 2024年第1期41-58,共18页
激光冲击强化技术属于改善金属性能的重要表面形变强化技术,因其独特的技术优势在航天及船舶领域获得广泛应用。随着科技的发展研发出多种激光冲击强化技术,并逐渐开始在核电装备领域获得应用,然而针对该技术在核电领域的研究进展缺乏... 激光冲击强化技术属于改善金属性能的重要表面形变强化技术,因其独特的技术优势在航天及船舶领域获得广泛应用。随着科技的发展研发出多种激光冲击强化技术,并逐渐开始在核电装备领域获得应用,然而针对该技术在核电领域的研究进展缺乏系统的综述。先通过介绍不同表面形变强化技术,叙述激光冲击强化技术的发展,阐述激光冲击强化机制,最后综述激光冲击强化技术在核电领域的应用研究进展。总结发现,激光冲击强化技术可有效改善核电领域材料力学、摩擦磨损及腐蚀性能,但传统和添加辅助手段激光冲击强化技术受约束层和吸收层影响较大,无涂激光冲击强化技术对金属易产生热效应,飞秒激光冲击强化影响层浅且强化效果差,不同工艺技术在核电领域提升摩擦磨损性能研究较少。对不同工艺激光冲击强化机理及在核电领域材料不同性能的提升进行深入研究,为进一步提升激光冲击强化技术在核电领域材料的应用提供理论基础,可为核电领域关键装备进行强化、提升核电装备运行寿命提供参考。 展开更多
关键词 激光强化 核电装备 摩擦磨损 腐蚀 极端环境 先进制造
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高能束表面改性技术在航空领域的应用 被引量:1
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作者 陈军 李伟 郝胜智 《航空制造技术》 CSCD 北大核心 2024年第4期32-43,共12页
高能束表面改性适用于各种金属和合金,能够显著提升材料表面硬度、耐磨、耐蚀等性能指标,是航空部件实现性能提升的有效手段之一。本文总结了6种高能束表面改性技术的基本原理、设备构成和改性应用,其中激光相变硬化通过马氏体相变强化... 高能束表面改性适用于各种金属和合金,能够显著提升材料表面硬度、耐磨、耐蚀等性能指标,是航空部件实现性能提升的有效手段之一。本文总结了6种高能束表面改性技术的基本原理、设备构成和改性应用,其中激光相变硬化通过马氏体相变强化金属材料表面;激光熔覆通过选择不同粉末实现表面修复和表面性能提升,重点在于控制裂纹缺陷;激光冲击强化可有效解决航空发动机部件高周疲劳断裂问题;强流脉冲电子束和强流脉冲离子束一方面需要提高设备的性能和运行稳定性,另一方面要针对航空部件应用开展深入研究;而离子束辅助沉积则可以通过制备固体润滑涂层实现对微动磨损的有效防护。最后,提出对高能束表面改性机理深入研究、发展专业化智能化装备和实现多种束源复合与集成的发展方向。 展开更多
关键词 表面改性 激光相变硬化 激光熔覆 激光冲击强化 强流脉冲电子束 强流脉冲离子束 离子束辅助沉积
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激光冲击强化对FV520B钢疲劳寿命的影响
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作者 金丹 刘壮 +2 位作者 郭超越 李卓群 孙梦莹 《中国表面工程》 EI CAS CSCD 北大核心 2024年第1期280-286,共7页
为提高叶轮的使用寿命,对叶片的抗疲劳性能提出了更高的要求,激光冲击强化(LSP)处理是提高材料抗疲劳性能的重要途径。针对FV520B钢棒状试样进行LSP试验和不同应变幅值下的单轴低周疲劳试验,并进行疲劳寿命预测。结果表明,LSP后试样的... 为提高叶轮的使用寿命,对叶片的抗疲劳性能提出了更高的要求,激光冲击强化(LSP)处理是提高材料抗疲劳性能的重要途径。针对FV520B钢棒状试样进行LSP试验和不同应变幅值下的单轴低周疲劳试验,并进行疲劳寿命预测。结果表明,LSP后试样的表面硬度由330 HV提升至490 HV,且LSP后试样表面产生约−90 MPa的残余压应力。相比于未冲击试样,LSP试样的疲劳寿命均有所提高,±0.5%应变幅值下试样的疲劳寿命提高132.2%。SEM结果表明,LSP后试样表面产生的残余压应力抑制了疲劳裂纹的萌生和扩展,裂纹萌生位置由试样表面向次表面转移,且疲劳条纹的间距和韧窝尺寸减小,从而延长了试样的疲劳寿命。采用Manson-Coffin方程针对光滑试样和LSP试样进行疲劳寿命预测,总的来说,对于光滑试样预测结果与试验结果吻合较好;对于LSP试样,预测的疲劳寿命偏保守。考虑残余压应力的影响针对Manson-Coffin方程进行修正,得到了较好的预测结果。研究结果可为FV520B材料LSP处理工艺和疲劳失效研究提供理论依据。 展开更多
关键词 激光冲击强化 低周疲劳 残余应力 疲劳断口 疲劳寿命预测
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金属增材制造质量控制及复合制造技术研究现状 被引量:4
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作者 刘倩 卢秉恒 《材料导报》 EI CAS CSCD 北大核心 2024年第9期178-185,共8页
相比传统制造工艺,增材制造能够实现复杂结构金属部件的近净成形。然而,增材制造具有冷却速度快、热梯度大、非平衡凝固与往复热循环历史等特点,容易存在孔洞、残余拉应力、各向异性等缺陷,极大限制增材制造的进一步应用。复合增材制造... 相比传统制造工艺,增材制造能够实现复杂结构金属部件的近净成形。然而,增材制造具有冷却速度快、热梯度大、非平衡凝固与往复热循环历史等特点,容易存在孔洞、残余拉应力、各向异性等缺陷,极大限制增材制造的进一步应用。复合增材制造技术是将传统制造方法与增材制造有机结合,充分发挥传统制造工艺在性能调控与尺寸精度等方面的优势,抑制单纯增材制造引起的各类缺陷,获得高质量、无缺陷的增材制造部件。本文首先揭示增材制造工艺缺陷的形成机理,明确工艺参数优化方法在缺陷改善方面的局限性,进而阐明复合增材制造的内涵,综述近年来增材制造与轧制、激光冲击强化、热等静压、热处理等复合制造技术的研究现状与工艺原理,探讨复合增材制造技术对不同缺陷的适用性,并对增材制造未来发展方向进行了展望。 展开更多
关键词 复合增材制造 塑性变形 激光冲击 各向异性 残余应力
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激光冲击强化对镍基单晶高温合金SRR99组织及性能的影响
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作者 何佳琪 乔红超 +3 位作者 张楠楠 赵吉宾 陆莹 杨玉奇 《表面技术》 EI CAS CSCD 北大核心 2024年第7期146-155,共10页
目的解决镍基单晶高温合金航空发动机涡轮叶片在服役时发生表面损伤的问题,探究激光冲击强化对镍基单晶高温合金SRR99的强化变形机制。方法采用高功率(8J)短脉冲激光分别对试样进行1、2、3次表面强化,使用白光干涉仪、显微硬度仪、X射... 目的解决镍基单晶高温合金航空发动机涡轮叶片在服役时发生表面损伤的问题,探究激光冲击强化对镍基单晶高温合金SRR99的强化变形机制。方法采用高功率(8J)短脉冲激光分别对试样进行1、2、3次表面强化,使用白光干涉仪、显微硬度仪、X射线分析仪对强化前后的镍基单晶高温合金试样表面形貌、粗糙度、显微硬度、残余应力进行测试,通过扫描电子显微镜、透射电子显微镜和X射线衍射仪分析激光冲击强化对镍基单晶高温合金微观组织和物相组成的影响。结果经过1、2、3次激光冲击后,单晶高温合金试样表面发生了塑性变形,表面凹坑随着冲击次数的增加逐渐加深,表面粗糙度分别为1.566、1.868、2.265μm,显微硬度分别增加了15.3%、25.8%、32.1%,表面残余压应力分别提高为–790、–870、–917MPa。经强化后,试样表层形成了畸变层,γ′相的面积和体积分数均增大,合金未发生相变,但两相发生了严重的晶格畸变,晶格常数和晶面间距的变化导致两相晶格发生失配,经强化后在试样表层γ′强化相、γ通道、γ/γ′界面观察到大量位错结构,此外还观察到贯穿γ′相、γ相的位错滑移带和致密的位错网络。结论激光冲击强化技术可使镍基单晶高温合金SRR99发生塑性变形,在其表层内部形成高密度位错网络结构,加工硬化效果显著,提高了基体表面的显微硬度和残余应力。 展开更多
关键词 激光冲击强化 单晶高温合金 力学性能 残余应力 微观组织
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激光冲击金属黏结层高温热循环应力演化规律的有限元模拟
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作者 王瑞涵 花银群 +2 位作者 叶云霞 蔡杰 戴峰泽 《表面技术》 EI CAS CSCD 北大核心 2024年第1期123-134,共12页
目的 探索激光冲击(LSP)对高温热循环(反复升温、保温和降温)过程中热障涂层中的热生长氧化物(TGO)表面及TGO/黏结层(BC)界面应力分布的影响规律。方法 基于真实TGO形貌,建立有限元模型,从应力演化角度分析LSP改性(LSPed)与未改性(Non-L... 目的 探索激光冲击(LSP)对高温热循环(反复升温、保温和降温)过程中热障涂层中的热生长氧化物(TGO)表面及TGO/黏结层(BC)界面应力分布的影响规律。方法 基于真实TGO形貌,建立有限元模型,从应力演化角度分析LSP改性(LSPed)与未改性(Non-LSPed)试样危险区域的失效形式;使用拉曼光谱法(RFS)对氧化后的金属黏结层进行残余应力测试。结果 TGO应力分布随着形貌的起伏呈现相应的起伏变化。TGO表面压应力最大值出现在波峰位置,经10次热循环后LSPed试样TGO表面S11(平行于涂层表面的正应力)压应力最大值大于Non-LSPed试样,经50次热循环后LSPed试样TGO表面压应力最大值远小于Non-LSPed试样;随着热循环次数的增加,2类试样TGO/BC界面S11应力的差别变小。LSPed试样TGO表面S22(垂直于涂层表面的应力)应力随着热循环次数的增加逐渐增大,但S22拉应力小于250 MPa,应力总体偏低。TGO/BC界面S22、S12(平行于涂层表面的剪切应力)应力随循环次数的变化规律基本一致,经10次热循环后,LSPed试样的S22、S12应力均大于Non-LSPed试样;经50次热循环后,2类试样界面的S22、S12应力相差不大。结论 文中构建的TGO应力有限元仿真模型,模拟结果与测试结果吻合。LSP通过调控TGO生长速度,可以有效缓解TGO生长过程中应力的剧烈变化,大幅降低TGO表面S11和S12应力最大值,进而降低TGO表面产生垂直于表面贯穿裂纹和剪切破坏的风险,LSP对TGO表面(TGO/BC界面)应力状态的影响较小。 展开更多
关键词 激光冲击 热循环 热生长氧化物 黏结层 应力分布 有限元仿真
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激光冲击与热处理复合处理对GH4169合金抗高温氧化性能的影响
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作者 张登 朱亚宁 +2 位作者 杨培毅 蔡杰 花银群 《排灌机械工程学报》 CSCD 北大核心 2024年第8期858-864,共7页
为评估GH4169合金在服役工况中的抗高温氧化行为,对激光冲击强化(laser shock peening,LSP)、热处理和激光冲击强化与热处理复合工艺下GH4169合金进行抗高温氧化性能测试.使用透射电子显微镜(TEM)对各处理下GH4169合金的微观形貌进行分... 为评估GH4169合金在服役工况中的抗高温氧化行为,对激光冲击强化(laser shock peening,LSP)、热处理和激光冲击强化与热处理复合工艺下GH4169合金进行抗高温氧化性能测试.使用透射电子显微镜(TEM)对各处理下GH4169合金的微观形貌进行分析,并通过X射线衍射(XRD)表征其氧化物组成,采用扫描电子显微镜(SEM)和X射线能谱仪(EDS)对高温氧化后试样的表面形貌、截面形貌以及氧化产物成分进行分析.研究结果表明,激光冲击诱导的位错和晶粒细化加速了前期氧化膜的形成,同时热处理作用下产生的析出相抑制了针状尖晶石的产生,使得复合工艺下的氧化膜更加连续致密,最终结合氧化动力学曲线揭示了经激光冲击强化和热处理复合处理后氧化膜的生长机制. 展开更多
关键词 GH4169合金 激光冲击强化 热处理 高温氧化 微观结构
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基于人工神经网络的激光冲击复合强化残余压应力预测与分布调控
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作者 周远航 冯爱新 +4 位作者 韦朋余 张若楠 宋培龙 盛永琦 姚红兵 《表面技术》 EI CAS CSCD 北大核心 2024年第13期75-83,共9页
目的通过结合人工神经网络和激光冲击有限元仿真,以减少激光冲击强化最佳参数设计的迭代次数,提高参数优化效率。方法构建基于冲击波压力幅值的激光冲击强化Abaqus有限元模型。采用Vdload子程序与对应二次开发脚本形成光斑重叠区域残余... 目的通过结合人工神经网络和激光冲击有限元仿真,以减少激光冲击强化最佳参数设计的迭代次数,提高参数优化效率。方法构建基于冲击波压力幅值的激光冲击强化Abaqus有限元模型。采用Vdload子程序与对应二次开发脚本形成光斑重叠区域残余应力的初始数据集。建立人工神经网络(ANN)算法模型,采用测试集对ANN模型进行测试,对超参数进行优化,对比分析不同机器学习算法的R2得分、MAE和RMSE。设计并优化镍铝青铜模型表面的残余应力大小与分布,对比分析经机器学习预测后的模型表面残余应力分布情况。结果经ANN预测整个面LSCP处理的模型表面形成了高达‒413 MPa的残余压应力,并且预测了均匀与非均匀的残余压应力分布;RMSE均方根误差仅为1.1891,既显示出较好的预测精度,又避免了模型的过拟合,保证了一定的泛化能力,模型综合性能远优于其他经典的ML算法回归模型。所预测的残余压应力分布模型均达到了较深的影响层深,且在1 Hz的脉冲重复频率下,最大效率达到了1.87 mm^(2)/s。结论激光冲击强化与机器学习的结合实现了易产生残余应力孔洞的镍铝青铜光斑重叠区域的最大残余压应力分布,且该方法优化出了整个表面的均匀与相对非均匀的残余压应力分布,为非均匀塑性应变引起镍铝青铜材料异质结构的形成开辟了新的设计途径。 展开更多
关键词 激光冲击复合强化 人工神经网络 复合强化 残余应力
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