Selecting the optimal machining parameters for impeller surface is a challenging task in the automatic manufacturing industry, due to its free-form surface and deep-crooked flow channel.Existing experimental methods r...Selecting the optimal machining parameters for impeller surface is a challenging task in the automatic manufacturing industry, due to its free-form surface and deep-crooked flow channel.Existing experimental methods require lots of machining experiments and off-line tests, which may lead to high machining cost and low efficiency. This paper proposes a novel method of machining parameters optimization for an impeller based on the on-machine measuring technique. The absolute average error and standard deviation of the measured points are used to define the grey relational grade for reconstructing the objective function, and the complex problem of multi-objective optimization is simplified into a problem of single-objective optimization. Then, by comparing the values of the defined grey relational grade in a designed orthogonal experiment, the optimal combination of the machining parameters is obtained. The experiment-solving process of the objective function corresponds to the minimization of the used errors, which is advantageous to reducing the machining error. The proposed method is efficient and low-cost, since it does not require re-clamping the workpiece for off-line tests. Its effectiveness is verified by an on-machine inspection experiment of the impeller blade.展开更多
A novel method is developed for in-line measurements of particle size, velocity and concentration in a dilute, particulate two-phase flow based on trajectory image processing. The measurement system consists of a comm...A novel method is developed for in-line measurements of particle size, velocity and concentration in a dilute, particulate two-phase flow based on trajectory image processing. The measurement system consists of a common industrial CCD camera, an inexpensive LED light and a telecentric lens. In this work, the image pre-processing steps include stitching, illumination correction, binarization, denoising, and the elimination of unreal and defocused particles. A top-hat transformation is found to be very effective for the binarization of images with non-uniform background illumination. Particle trajectories measured within a certain exposure time are used to directly obtain particle size and velocity. The particle concentration is calculated by using the statistics of recognized particles within the field of view. We validate our method by analyzing experiments in a gas-droplet cyclone separator. This in-line image processing method can significantly reduce the measurement cost and avoid the data inversion process involved in the light scattering method.展开更多
This paper reviews the recent advances on the high-performance distributed Brillouin optical fiber sensing, which include the conventional distributed Brillouin optical fiber sensing based on backward stimulated Brill...This paper reviews the recent advances on the high-performance distributed Brillouin optical fiber sensing, which include the conventional distributed Brillouin optical fiber sensing based on backward stimulated Brillouin scattering and two other novel distributed sensing mechanisms based on Brillouin dynamic grating and forward stimulated Brillouin scattering, respectively. As for the conventional distributed Brillouin optical fiber sensing, the spatial resolution has been improved from meter to centimeter in the time-domain scheme and to millimeter in the correlation-domain scheme, respectively;the measurement time has been reduced from minute to millisecond and even to microsecond;the sensing range has reached more than 100 km. Brillouin dynamic grating can be used to measure the birefringence of a polarization-maintaining fiber, which has been explored to realize distributed measurement of temperature, strain, salinity, static pressure, and transverse pressure. More recently, forward stimulated Brillouin scattering has gained considerable interest because of its capacity to detect mechanical features of materials surrounding the optical fiber, and remarkable works using ingenious schemes have managed to realize distributed measurement, which opens a brand-new way to achieve position-resolved substance identification.展开更多
基金co-supported by the National Basic Research Program of China(No.2015CB057304)the National Natural Science Foundation of China(Nos.51535004 and91648111)
文摘Selecting the optimal machining parameters for impeller surface is a challenging task in the automatic manufacturing industry, due to its free-form surface and deep-crooked flow channel.Existing experimental methods require lots of machining experiments and off-line tests, which may lead to high machining cost and low efficiency. This paper proposes a novel method of machining parameters optimization for an impeller based on the on-machine measuring technique. The absolute average error and standard deviation of the measured points are used to define the grey relational grade for reconstructing the objective function, and the complex problem of multi-objective optimization is simplified into a problem of single-objective optimization. Then, by comparing the values of the defined grey relational grade in a designed orthogonal experiment, the optimal combination of the machining parameters is obtained. The experiment-solving process of the objective function corresponds to the minimization of the used errors, which is advantageous to reducing the machining error. The proposed method is efficient and low-cost, since it does not require re-clamping the workpiece for off-line tests. Its effectiveness is verified by an on-machine inspection experiment of the impeller blade.
基金support from the National Natural Science Foundation of China(51206112,51076106, 51176128)the Science and Technology Support Program in Shanghai(10540501000)
文摘A novel method is developed for in-line measurements of particle size, velocity and concentration in a dilute, particulate two-phase flow based on trajectory image processing. The measurement system consists of a common industrial CCD camera, an inexpensive LED light and a telecentric lens. In this work, the image pre-processing steps include stitching, illumination correction, binarization, denoising, and the elimination of unreal and defocused particles. A top-hat transformation is found to be very effective for the binarization of images with non-uniform background illumination. Particle trajectories measured within a certain exposure time are used to directly obtain particle size and velocity. The particle concentration is calculated by using the statistics of recognized particles within the field of view. We validate our method by analyzing experiments in a gas-droplet cyclone separator. This in-line image processing method can significantly reduce the measurement cost and avoid the data inversion process involved in the light scattering method.
基金This work was funded by the National Key Scientific Instrument and Equipment Development Project of China(Grant No.2017YFF0108700).
文摘This paper reviews the recent advances on the high-performance distributed Brillouin optical fiber sensing, which include the conventional distributed Brillouin optical fiber sensing based on backward stimulated Brillouin scattering and two other novel distributed sensing mechanisms based on Brillouin dynamic grating and forward stimulated Brillouin scattering, respectively. As for the conventional distributed Brillouin optical fiber sensing, the spatial resolution has been improved from meter to centimeter in the time-domain scheme and to millimeter in the correlation-domain scheme, respectively;the measurement time has been reduced from minute to millisecond and even to microsecond;the sensing range has reached more than 100 km. Brillouin dynamic grating can be used to measure the birefringence of a polarization-maintaining fiber, which has been explored to realize distributed measurement of temperature, strain, salinity, static pressure, and transverse pressure. More recently, forward stimulated Brillouin scattering has gained considerable interest because of its capacity to detect mechanical features of materials surrounding the optical fiber, and remarkable works using ingenious schemes have managed to realize distributed measurement, which opens a brand-new way to achieve position-resolved substance identification.
