Beneficiation of non-coking coal is gaining ground in India. It not only reduces the volume of inert content to be transported to the power plant and also lowers the wear in the boiler houses. For special applications...Beneficiation of non-coking coal is gaining ground in India. It not only reduces the volume of inert content to be transported to the power plant and also lowers the wear in the boiler houses. For special applications such as the fuel for integrated gasification combined cycle plant （IGCC）, the ash content in the coal should preferably be below 15 %. Indian coals are characterized by high inter-grown ash content mainly due to ＇drift origin＇ of Gondwana formation in Permian age. This warrants fine grinding of non-coking coal in order to liberate the ash forming minerals from coal macerals. A non- coking coal sample of vitrinite type from India was ground to 44 ~tm （dso） and subjected to column flotation to improve its quality. The non-coking coal analyzing 34.6 % ash, 26.2 % volatile matter, 1.3 % moisture and 37.9 % fixed carbon could be upgraded to a concentrate/froth of 14.83 % ash at 72.18 % yield by optimizing collector and frother dosages and flotation column operating parameters, namely, froth depth, superficial feed velocity and superficial air velocity. The concentrate produced by this process is suitable as fuel for IGCC in coal-to-electricity route.展开更多
Internal reformation of low steam methane fuel is highly beneficial for improving the energy efficiency and reducing the system complexity and cost of solid oxide fuel cells(SOFCs).However,anode coking for the Ni-base...Internal reformation of low steam methane fuel is highly beneficial for improving the energy efficiency and reducing the system complexity and cost of solid oxide fuel cells(SOFCs).However,anode coking for the Ni-based anode should be prevented before the technology becomes a reality.A multi-physics fully coupled model is employed to simulate the operations of SOFCs fueled by low steam methane.The multi-physics model produces I-V relations that are in excellent agreement with the experimental results.The multi-physics model and the experimental non-coking current density deduced kinetic carbon activity criterion are used to examine the effect of operating parameters and the anode diffusion barrier layer on the propensity of carbon deposition.The interplays among the fuel utilization ratio,current generation,thickness of the barrier layer and the cell operating voltage are revealed.It is demonstrated that a barrier layer of 400μm thickness is an optimal and safe anode design to achieve high power density and non-coking operations.The anode structure design can be very useful for the development of high efficiency and low cost SOFC technology.展开更多
Iron ore microfines and concentrate have very limited uses in sintering processes. They are used in pelletization; however, this process is cost intensive. Furthermore, the microfines of non-coking coal and other carb...Iron ore microfines and concentrate have very limited uses in sintering processes. They are used in pelletization; however, this process is cost intensive. Furthermore, the microfines of non-coking coal and other carbon-bearing materials, e.g., blast-furnace flue dust （BFD） and coke frees, are not used extensively in the metallurgical industry because of operational difficu]ties and handling problems. In the present work, to utilize these microfines, coal composite iron oxide micropellets （2-6 mm in size） were produced through an innovative technique in which lime and molasses were used as binding materials in the micropellets. The micropellets were subsequently treated with CO2 or the industrial waste gas to induce the chemical bond formation. The results show that, at a very high carbon level of 22wt% （38wt% coal）, the cold crushing strength and abrasion index of the micropellets are 2.5-3 kg/cm2 and 5wt%-9wt%, respectively; these values indicate that the pellets are suitable for cold handling. The developed micropellets have strong potential as a heat source in smelting reduction in iron making and sintering to reduce coke breeze. The micropellets produced with BFD and coke fines （8wt%-12wt%） were used in iron ore sin- tering and were observed to reduce the coke breeze consumption by 3%-4%. The quality of the produced sinter was at par with that of the conventional blast-furnace sinter.展开更多
One of the effective methods of reducing coke consumption is pulverized coal injection. The most important problems encountered in this method are reduced permeability, unburned and high ash content. To select the bes...One of the effective methods of reducing coke consumption is pulverized coal injection. The most important problems encountered in this method are reduced permeability, unburned and high ash content. To select the best coal for injection, suitable tests can be used. Therefore, experiments such as proximate and ultimate analysis, Rock- Eval and combustion tests were performed on four kinds of coals from different mines, including Sarakhs, Sangrood, Karmozd, and Tabas. The results of proximate and ultimate analysis indicated that although the sulfur content and ash content of selected coals were a little high, they were suitable for coal injection. The results of combustion experiments and Rock-Eval tests showed that Karmozd coal was the best one to be injected into blast furnace. The result indicated that the mixing of coals could improve the combustion properties of pulverized coals.展开更多
文摘Beneficiation of non-coking coal is gaining ground in India. It not only reduces the volume of inert content to be transported to the power plant and also lowers the wear in the boiler houses. For special applications such as the fuel for integrated gasification combined cycle plant （IGCC）, the ash content in the coal should preferably be below 15 %. Indian coals are characterized by high inter-grown ash content mainly due to ＇drift origin＇ of Gondwana formation in Permian age. This warrants fine grinding of non-coking coal in order to liberate the ash forming minerals from coal macerals. A non- coking coal sample of vitrinite type from India was ground to 44 ~tm （dso） and subjected to column flotation to improve its quality. The non-coking coal analyzing 34.6 % ash, 26.2 % volatile matter, 1.3 % moisture and 37.9 % fixed carbon could be upgraded to a concentrate/froth of 14.83 % ash at 72.18 % yield by optimizing collector and frother dosages and flotation column operating parameters, namely, froth depth, superficial feed velocity and superficial air velocity. The concentrate produced by this process is suitable as fuel for IGCC in coal-to-electricity route.
基金supported by the National Natural Science Foundation of China (No.11574284 abd No.11774324)the National Basic Research Program of China (No.2012CB215405)Collaborative Innovation Center of Suzhou Nano Science and Technology
文摘Internal reformation of low steam methane fuel is highly beneficial for improving the energy efficiency and reducing the system complexity and cost of solid oxide fuel cells(SOFCs).However,anode coking for the Ni-based anode should be prevented before the technology becomes a reality.A multi-physics fully coupled model is employed to simulate the operations of SOFCs fueled by low steam methane.The multi-physics model produces I-V relations that are in excellent agreement with the experimental results.The multi-physics model and the experimental non-coking current density deduced kinetic carbon activity criterion are used to examine the effect of operating parameters and the anode diffusion barrier layer on the propensity of carbon deposition.The interplays among the fuel utilization ratio,current generation,thickness of the barrier layer and the cell operating voltage are revealed.It is demonstrated that a barrier layer of 400μm thickness is an optimal and safe anode design to achieve high power density and non-coking operations.The anode structure design can be very useful for the development of high efficiency and low cost SOFC technology.
基金financially supported by the Ministry of Steel,Government of India
文摘Iron ore microfines and concentrate have very limited uses in sintering processes. They are used in pelletization; however, this process is cost intensive. Furthermore, the microfines of non-coking coal and other carbon-bearing materials, e.g., blast-furnace flue dust （BFD） and coke frees, are not used extensively in the metallurgical industry because of operational difficu]ties and handling problems. In the present work, to utilize these microfines, coal composite iron oxide micropellets （2-6 mm in size） were produced through an innovative technique in which lime and molasses were used as binding materials in the micropellets. The micropellets were subsequently treated with CO2 or the industrial waste gas to induce the chemical bond formation. The results show that, at a very high carbon level of 22wt% （38wt% coal）, the cold crushing strength and abrasion index of the micropellets are 2.5-3 kg/cm2 and 5wt%-9wt%, respectively; these values indicate that the pellets are suitable for cold handling. The developed micropellets have strong potential as a heat source in smelting reduction in iron making and sintering to reduce coke breeze. The micropellets produced with BFD and coke fines （8wt%-12wt%） were used in iron ore sin- tering and were observed to reduce the coke breeze consumption by 3%-4%. The quality of the produced sinter was at par with that of the conventional blast-furnace sinter.
文摘One of the effective methods of reducing coke consumption is pulverized coal injection. The most important problems encountered in this method are reduced permeability, unburned and high ash content. To select the best coal for injection, suitable tests can be used. Therefore, experiments such as proximate and ultimate analysis, Rock- Eval and combustion tests were performed on four kinds of coals from different mines, including Sarakhs, Sangrood, Karmozd, and Tabas. The results of proximate and ultimate analysis indicated that although the sulfur content and ash content of selected coals were a little high, they were suitable for coal injection. The results of combustion experiments and Rock-Eval tests showed that Karmozd coal was the best one to be injected into blast furnace. The result indicated that the mixing of coals could improve the combustion properties of pulverized coals.
