The failure process was characterized by complex diffusion of elements in the bonding layer,TGO growth and growth stress inside the coating.We studied the aluminum migration phenomenon of NiCoCrAlY and NiCoCrAlYHf coa...The failure process was characterized by complex diffusion of elements in the bonding layer,TGO growth and growth stress inside the coating.We studied the aluminum migration phenomenon of NiCoCrAlY and NiCoCrAlYHf coatings under high temperature oxidation,TGO growth characteristics,the microstructure and composition of the bonding layer,and integrates them into the description of the surface strain under coating tension.The experimental results show that the TGO growth rate of NiCoCrAIYHf coating is lower than that of NiCoCrAIY coating,and the formed TGO is thinner.After high temperature oxidation,the cracking time of NiCoCrAIY coating is advanced,while the cracking time of rare earth doped coating is delayed.The addition of rare earth elements can effectively inhibit the generation of spinel phase,improve the fracture toughness of TGO,refine the grains in the bonding layer,and increase the grain boundary strengthening by 29.1 MPa which is consistent with the experimental value.Therefore,the yield strength of the doped coating is improved and the crack time of the coating is delayed.展开更多
The oxidation behavior of the Ti-47.5Al-2.5V-1.0Cr-0.2Zr alloy at 900℃ was investigated at different oxidation times(5,20,60 and 100 h).The results show that the total weight gain of the alloy after 100 h at 900℃ ox...The oxidation behavior of the Ti-47.5Al-2.5V-1.0Cr-0.2Zr alloy at 900℃ was investigated at different oxidation times(5,20,60 and 100 h).The results show that the total weight gain of the alloy after 100 h at 900℃ oxidation is 9.1 g·m^(-2),and the oxidation rate decreases with oxidation time.The oxides on the alloy surface are mainly TiO_(2) and Al_(2)O_(3).At the beginning of oxidation(5 h),the oxide film is relatively complete,thin,and the interface between the oxide layer and the matrix is virtually flat.At the end of oxidation(100 h),the thickness of the oxide film is expanded,cracking and spalling occur,and the spalling form is intra-film spalling.At the same time,oxygen is mainly distributed in the oxide film and the oxygen content in the alloy substrate is reduced,confirming that the TiAl alloy has a certain oxidation stability at 900℃.From the outer surface of the oxide layer to the matrix,the TiO_(2) content increases and the Al_(2)O_(3) content decreases.Oxidation proceeds to completion in this system via the dissolution and diffusion of O atom.展开更多
High reactivity and ease of ignition are the major obstacles for the application of Mg alloys in aerospace.Thus,the ignition mechanisms of Mg alloys should be investigated systematically,which can guide the ignition-p...High reactivity and ease of ignition are the major obstacles for the application of Mg alloys in aerospace.Thus,the ignition mechanisms of Mg alloys should be investigated systematically,which can guide the ignition-proof alloy design.This article concludes the factors influencing the ignition resistance of Mg alloys from oxide film and substrate microstructure,and also the mechanisms of alloying elements improving the ignition resistance.The low strength is another reason restricting the development of Mg alloys.Therefore,at the last section,Mg alloys with the combination of high strength and good ignition-proof performance are summarized,including Mg-Al-Ca based alloys,SEN(Mg-Al-Zn-Ca-Y)alloys as well as Mg-Y and Mg-Gd based alloys.Besides,the shortages and the future focus of theses alloys are also reviewed.The aim of this article is to promote the understanding of oxidation and ignition mechanisms of Mg alloys and to provide reference for the development of Mg alloys with high strength and excellent ignition-proof performance at the same time.展开更多
The air oxidation of Cu Ni alloys with 50% and 70% nickel (mole fraction) at 800?℃ was studied. The kinetic curves for the oxidation of the two alloys are complex and deviate from the parabolic rate law. Typical doub...The air oxidation of Cu Ni alloys with 50% and 70% nickel (mole fraction) at 800?℃ was studied. The kinetic curves for the oxidation of the two alloys are complex and deviate from the parabolic rate law. Typical double layered scales are produced, which consist of a CuO outer layer and an inner layer containing a mixture of Cu 2O and NiO with many pores. Cu 50Ni presents a small degree of internal oxidation of nickel, which is observed in many binary double phase systems, but is quite rare in single phase systems.展开更多
Laser powder bed fusion(L-PBF)has been employed to additively manufacture WE43 magnesium(Mg)alloy biodegradable implants,but WE43 L-PBF samples exhibit excessively rapid corrosion.In this work,dense WE43 L-PBF samples...Laser powder bed fusion(L-PBF)has been employed to additively manufacture WE43 magnesium(Mg)alloy biodegradable implants,but WE43 L-PBF samples exhibit excessively rapid corrosion.In this work,dense WE43 L-PBF samples were built with the relativity density reaching 99.9%.High temperature oxidation was performed on the L-PBF samples in circulating air via various heating temperatures and holding durations.The oxidation and diffusion at the elevated temperature generated a gradient structure composed of an oxide layer at the surface,a transition layer in the middle and the matrix.The oxide layer consisted of rare earth(RE)oxides,and became dense and thick with increasing the holding duration.The matrix was composed ofα-Mg,RE oxides and Mg_(24)RE_(5) precipitates.The precipitates almost disappeared in the transition layer.Enhanced passivation effect was observed in the samples treated by a suitable high temperature oxidation.The original L-PBF samples lost 40%weight after 3-day immersion in Hank’s solution,and broke into fragments after 7-day immersion.The casted and solution treated samples lost roughly half of the weight after 28-day immersion.The high temperature oxidation samples,which were heated at 525℃ for 8 h,kept the structural integrity,and lost only 6.88%weight after 28-day immersion.The substantially improved corrosion resistance was contributed to the gradient structure at the surface.On one hand,the outmost dense layer of RE oxides isolated the corrosive medium;on the other hand,the transition layer considerably inhibited the corrosion owing to the lack of precipitates.Overall,high temperature oxidation provides an efficient,economic and safe approach to inhibit the corrosion of WE43 L-PBF samples,and has promising prospects for future clinical applications.展开更多
A composites of (Mo<sub>0.9</sub>Cr<sub>0.1</sub>)Si<sub>2</sub> + 15vol% ZrO<sub>2</sub> was prepared with powder metallurgy and Pressure- Less Sintering (PLS) method, ...A composites of (Mo<sub>0.9</sub>Cr<sub>0.1</sub>)Si<sub>2</sub> + 15vol% ZrO<sub>2</sub> was prepared with powder metallurgy and Pressure- Less Sintering (PLS) method, aiming at applications of high temperature structural materials. Mechanical properties of the composites were assessed with hardness, indentation fracture toughness K<sub>c</sub> and K<sub>IC</sub> tested using SEVNB, flexure strength at room temperature and 1200?C, and isothermal oxidation at 1400?C. The results showed that the native silica oxide and molybdenum-oxides on the silicide feedstock surface were significantly reduced in terms of Cr-alloying. (Mo<sub>0.9</sub>Cr<sub>0.1</sub>)Si<sub>2</sub> and its composite also exhibited improved sinterability and grain growth, owing to the presence of (Cr, Mo)<sub>5</sub>Si<sub>3</sub> at grain boundaries. Fracture toughness of the composite was increased by a factor of 1.6 to that in the monolithic silicide. Mechanical property of the composite at high temperature was not affected by Cr addition. However, the high temperature oxidation resistance was greatly improved in the (Mo<sub>0.9</sub>Cr<sub>0.1</sub>)Si<sub>2</sub> + 15vol% ZrO<sub>2</sub> compared with the non Cr-alloyed counterpart. The Cr-alloying effects on the microstructure, fracture behaviour, and high temperature oxidation resistance were discussed.展开更多
The oxidation behavior and kinetics of Ti_(2)AlC-20vol.%TiB_(2) composite at 600-900℃ in air were investigated.The results showed that the oxidation kinetics of the composite followed a logarithmic law within the giv...The oxidation behavior and kinetics of Ti_(2)AlC-20vol.%TiB_(2) composite at 600-900℃ in air were investigated.The results showed that the oxidation kinetics of the composite followed a logarithmic law within the given temperature range,which indicated that the composites had excellent oxidation resistance.The selective oxidation of Al in Ti_(2)AlC was greatly enhanced,which facilitated the formation of a continuous and dense protective layer of Al_(2)O_(3).Meanwhile,the existence of molten B_(2)O_(3) inhibited the outward diffusion of Ti and inward diffusion of oxygen,which prevented the growth of anatase TiO_(2) at 600℃ and rutile TiO_(2) at 700-900℃.Therefore,the incorporation of TiB_(2) completely inhibited the abnormally rapid oxidation of bulk Ti_(2)AlC at 600℃ and improved its oxidation resistance at 700-900℃.展开更多
The titanium coatings were prepared on Al_(2)O_(3) balls by mechanical coating technique (MCT),and then the coatings were oxidized to titanium oxides(TiO_(2)) films at 300-600 ℃.The effects of different milling time ...The titanium coatings were prepared on Al_(2)O_(3) balls by mechanical coating technique (MCT),and then the coatings were oxidized to titanium oxides(TiO_(2)) films at 300-600 ℃.The effects of different milling time and oxidation temperature on thickness of films were studied.The composition and microstructure of the films were analyzed by scanning electron microscope (SEM) and energy dispersive spectroscopy (EDS).The results show that the thickest coatings with an average thickness of 20 μm were obtained at the milling time of 15 h.In addition,with the increase of the oxidation temperature,the oxidation of the film is increased.When the milling time is 15 h,the oxidation temperature is 500 ℃,and the addition of photocatalyst is 1 g/mL.The films have the best photocatalytic performance when the degradation rate of methyl orange solution reaches the maximum value of 74.9 %,and the films have a good reusability.展开更多
In this paper, the isothermal oxidation kinetics and oxidation behavior of GH586 superalloy from 800 to 1000 ℃ were investigated. The oxide scale morphologies of the surfaces and the cross sections after oxidation we...In this paper, the isothermal oxidation kinetics and oxidation behavior of GH586 superalloy from 800 to 1000 ℃ were investigated. The oxide scale morphologies of the surfaces and the cross sections after oxidation were characterized by means of X-ray diffraction(XRD) and scanning electron microscope(SEM) equipped with energy-dispersive spectroscopy(EDS). The results show that the growth of the oxide scales on the surface of superalloy GH586 obeys a parabolic law with the activation energy of 241.4 kJ mol^(-1) from 800 to 1000 ℃. The dense oxide scale formed at 800 ℃ is mainly composed of Cr_2O_3, NiCr_2O_4 and a small amount of TiO_2. At 900 ℃,the oxide scale is divided into two layers: the outer layer with multiple cracks is mainly composed of Cr_2O_3 and Ti0_2, while the inner is a layer of dense Cr_2O_3. Under the oxide scale, aluminum-rich oxides along the grain boundaries are generated by the internal oxidation. At 1000 ℃for 100 h, cracks throughout the whole oxide film accelerate the oxidation rate of Ni-based superalloy GH586 and large blocks of TiO_2 in the oxide scale are generated,resulting in the spallation of oxide scale.展开更多
The effect of Si on the high temperature oxidation behavior of the 30Cr13 martensitic stainless steels was investigated. The underlying mechanism was further discussed by oxidation kinetics curves,scanning electron mi...The effect of Si on the high temperature oxidation behavior of the 30Cr13 martensitic stainless steels was investigated. The underlying mechanism was further discussed by oxidation kinetics curves,scanning electron microscopy( SEM) and X-ray diffraction( XRD) analysis. It was observed that the addition of Si can significantly reduce the mass gain per unit area and the oxidation rate of the experimental steels. With the increase of Si content,the film surface composed of the wheat-like oxides turned into the small granular oxides after oxidation for 120 h. The SiO_2 film formed on the metal substrate inhibited the outward diffusion of the metal cation and the inward diffusion of the oxygen anion; thus,the high temperature oxidation resistance was enhanced.展开更多
The present study investigated the effect of as-built and post heat-treated microstructures of IN738LC alloy fabricated via selective laser melting process on high temperature oxidation behavior.The as-built microstru...The present study investigated the effect of as-built and post heat-treated microstructures of IN738LC alloy fabricated via selective laser melting process on high temperature oxidation behavior.The as-built microstructure showed fine cell and columnar structure due to high cooling rate.Ti element segregation was observed in inter-cell/inter-columnar area.After post heat-treatment,the initially-observed cell structure disappeared,instead bimodal Ni_3(Al,Ti)particles formed.High temperature(1273 K and 1373 K)oxidation test results showed parabolic oxidation curves regardless of temperature and initial microstructure.The as-built IN738LC fabricated via the selective laser melting process displayed oxidation resistance similar to or slightly better than that of IN738LC fabricated via wrought or cast process.Heat-treated SLM IN738LC,although had similar oxidation weight-gain values to those of the SLM asbuilt material at 1273K,showed relatively better oxidation resistance at 1373 K.Bimodal Ni_3(Al,Ti)precipitate formed in the post heat treatment changed the local chemical composition,thereby led to changes in alumina former/chromia former location and fraction on the alloy surface.It was concluded that in heat-treated IN738LC increased alumina former fraction was found,and this resulted in excellent oxidation resistance and relatively low weight-gain.展开更多
A series of magnesia doped CuOxCeO_(2-δ)catalysts were prepared by co-precipitation followed by impregnation method and investigated for CO oxidation.The manuscript is devoted to explaining the role of MgO for the fo...A series of magnesia doped CuOxCeO_(2-δ)catalysts were prepared by co-precipitation followed by impregnation method and investigated for CO oxidation.The manuscript is devoted to explaining the role of MgO for the formation of active species on the CuOxCeO_(2-δ)surface.The improvement in catalytic activity is ascribed to the formation of various active species due to the interaction of magnesia with CuOxCeO_(2-δ).The catalysts were characterized by PXRD,N_(2)adsorption,H_(2)-TPR,XPS,SEM,EDS and HRTEM techniques.The Mg doped catalyst shows lattice expansion of ceria due to the formation of smaller Ce^(3+)species with oxygen vacancies.The Mg-O bond also takes part in CO activation and oxidation,which results in the increase of CO oxidation.The Mg doped CuOxCeO_(2-δ)catalyst shows improvement in low temperature activity compared with the CuOxCeO_(2-δ).展开更多
Inconel 600 alloy is widely utilized for high temperature environment application due to the corresponding good oxidation and corrosion resistance properties.In order to estimate the high temperature oxidation resista...Inconel 600 alloy is widely utilized for high temperature environment application due to the corresponding good oxidation and corrosion resistance properties.In order to estimate the high temperature oxidation resistance of Inconel 600 alloy at various temperatures,the oxidation weight gain of all specimens was measured and fitted for the curve at the temperatures of 700,800 and 900 ℃ for exposure time of 100 h.The surface morphology and the component of the oxide film were analyzed by scanning electron microscopy(SEM),energy-dispersive spectroscopy(EDS) and X-ray diffraction(XRD).The results indicate that the high temperature oxidation resistance of Inconel 600 alloy is excellent blew 800℃ due to the oxidation kinetic curves at different temperatures corresponding to the parabola dynamic rules.This means that the oxidation film protects the substrate well.The dense oxide layer formation containing Cr_(2)O_(3) and NiCr_(2)O_(4) at 700 and 800 ℃ and MnCr_(2)O_(4) at 900 ℃,respectively,is the main reason for the good oxidation resistance.In contrast,the oxide layer peels off easily under applied force as the temperature increases beyond 800℃, on account of the complicated compositions of the oxide film and the binding force between the oxide layer and the substrate weakening.Corresponding oxidation mechanism is expected to be understood and the oxidation resistance of Inconel 600 alloy is improved through binding force enhancement.展开更多
High temperature solid oxide fuel cell(SOFC)is the most efficient and clean energy conversion technology to electrochemically convert the chemical energy of fuels such as hydrogen,natural gas and hydrocarbons to elect...High temperature solid oxide fuel cell(SOFC)is the most efficient and clean energy conversion technology to electrochemically convert the chemical energy of fuels such as hydrogen,natural gas and hydrocarbons to electricity,and also the most viable alternative to the traditional thermal power plants.However,the power output of a SOFC critically depends on the characteristics and performance of its key components:anode,electrolyte and cathode.Due to the highly reducing environment and strict requirements in electrical conductivity and catalytic activity,there are limited choices in the anode materials of SOFCs,particularly for operation in the intermediate temperature range of 500–800C.Among them,Ni-based cermets are the most common and popular anode materials of SOFCs.The objective of this paper is to review the development of Ni-based anode materials in SOFC from the viewpoints of materials microstructure,performance and industrial scalability associated with the fabrication and optimization processes.The latest advancement in nano-structure architecture,contaminant tolerance and interface optimization of Ni-based cermet anodes is presented.And at the end of this paper,we propose and appeal for the collaborative work of scientists from different disciplines that enable the inter-fusion research of fabrication,microanalysis and modelling,aiming at the challenges in the development of Ni-based cermet anodes for commercially viable intermediate temperature SOFC or IT-SOFC technologies.展开更多
Self-lubricating composites(SLCs)are widely used in the fields of aerospace and marine,but the conventional NiCr matrix SLCs with sulfide as solid lubricant often suffer from low wear resistance at high temperatures.I...Self-lubricating composites(SLCs)are widely used in the fields of aerospace and marine,but the conventional NiCr matrix SLCs with sulfide as solid lubricant often suffer from low wear resistance at high temperatures.In view of its high affinity with oxygen and also the high oxidation rate,appropriate amount of nano Ti was added to NiCr-WS_(2)composites prepared by spark plasma sintering(SPS)to adjust the oxidation behavior and surface texture.When exposed to high temperature,Ti was preferentially oxidized in comparison to Ni and Cr,resulting in abundant TiO_(2)protrusions and microdimples on the surface,i.e.in situ surface texturing.Besides,TiO_(2)was of high chemical activity and readily to react with other oxide debris during high temperature sliding process to form compounds of NiTiO_(3)and CrTi_(2)O_(5).The high chemical activity of oxide debris that was conducive to sintering,combining with the special surface texture that stores as many wear debris as possible,promoted the rapid formation of a protective glaze layer on the sliding surface.The NiCr-WS_(2)-Ti composite exhibited low friction coefficient but high wear resistance at elevated temperatures.Especially at 800℃,it presented a wear rate of as low as(2.1±0.3)×10^(-5)mm^3N-1m^(-1),accounting for only 2.7%of that of NiCr-WS_(2)composite.展开更多
According to the working condition of high temperature oxidation and sulphidation corrosion of the ZG35Cr24Ni7SiN heat resisting stainless steel used for reducing retort in magnesium refining, and the practical situat...According to the working condition of high temperature oxidation and sulphidation corrosion of the ZG35Cr24Ni7SiN heat resisting stainless steel used for reducing retort in magnesium refining, and the practical situation which the weld metal between the body and cover of reducing retort must possess resisting high temperature oxidation and corrosion, a kind of RM 1 type coated electrode for reducing retorts in magnesium refining with special alloying system and excellent usability has been developed. The RM 1 coated electrode is made of H0Cr21Ni10 wire core and is alloyed chromium and nickel simultaneously through coating material and wire core and some rare earth oxides are added in coating material. The electrode has been verified to be satisfied the operation requirements of practical production.展开更多
The effects of alloying elements(Co,Cr,Mo,W,Al,Ti,and Ta)on the oxidation resistance of Ni-(0-15)Co-(8-15)Cr-(0-5)Mo-(0-10)W-(3-8)Al-(0-5)Ti-(0-10)Ta-0.1 C-0.01 B alloys were studied.The sample compositions were desig...The effects of alloying elements(Co,Cr,Mo,W,Al,Ti,and Ta)on the oxidation resistance of Ni-(0-15)Co-(8-15)Cr-(0-5)Mo-(0-10)W-(3-8)Al-(0-5)Ti-(0-10)Ta-0.1 C-0.01 B alloys were studied.The sample compositions were designed by the Box-Behnken method of design of experiments(DOE).The alloying elements show complicated effects on the mass gain due to oxidation,depending on the alloy composition.Al reduces the mass gain largely.The other elements except Al do not appear to exert a strong effect on the oxidation rate on average,but their influences are shown clearly in the alloys with a low Al content.Co,W,and Ta reduce the oxidation rate,while Cr,Mo,and Ti promote oxidation.Ta is the most effective element in reducing the oxidation rate of the alloy with a low Al concentration.It is confirmed that a continuous Al2O3 layer is essentially required for high oxidation resistance.The oxide scale of easily oxidized alloys has various oxides such as NiCr2O4,NiAl2O4,NiO,Cr2O3,CrTaO4,and TiO2.展开更多
In order to figure out the oxidation behavior of steels during heating,five micro-alloyed steels were subjected to continuous and isothermal oxidation using the thermo gravimetric analyzer and the Gleeble-3500thermo-m...In order to figure out the oxidation behavior of steels during heating,five micro-alloyed steels were subjected to continuous and isothermal oxidation using the thermo gravimetric analyzer and the Gleeble-3500thermo-mechanical simulator.The microstructure of oxide scales,especially the thickness fractions of Fe2O3,Fe3O4 and FeO layers,was analyzed using the scanning electron microscope(SEM),electron probe microanalyzer(EPMA)and electron backscattered diffraction(EBSD)techniques.The micro-alloyed steels containing alloying elements(Si,Cr,Ni and Cu)show a higher oxidation resistance compared with the low carbon steel.It is found that alloying elements accumulated at scale/substrate interface during high temperature oxidation.Alloying elements function in two ways in the oxidation of steels:one is enhancing the scale/substrate interface and consequently suppressing the blister of scales;and the other is impeding the outward diffusion of iron cations from substrate to scales,resulting in the decrease of oxidation rate.As the diffusion of iron cations is impeded,the thickness fractions of Fe2O3 and Fe3O4of micro-alloyed steels are more than those of low carbon steels.展开更多
The isothermal oxidation behavior of Fe-10 Al,Fe-15 Al,Fe-20 Al alloys with and without the addition of0.1 at% Y was studied at 800℃ under 1×105 Pa of flowing pure O2 for 24 h.The oxidation of three Fe-Al alloys...The isothermal oxidation behavior of Fe-10 Al,Fe-15 Al,Fe-20 Al alloys with and without the addition of0.1 at% Y was studied at 800℃ under 1×105 Pa of flowing pure O2 for 24 h.The oxidation of three Fe-Al alloys can be divided into transient state and steady state oxidation stages.The oxidation of each stage is approximately in accordance with the parabolic law.The addition of 0.1 at% Y changes the oxidation behavior obviously and leads to a significant increase of the weight gain of Fe-10 Al and Fe-15 Al.The scale grown on Fe-10 Al is much thicker and more complicated than that grown on Fe-20 Al,which is composed of an exclusive thin layer of Al2 O3 protective film.Due to the formation of a large number of nodules,the scales grown on Fe-15 AI cannot provide full protection for the alloy.Scale micro structure of the three Fe-Al-0.1 Y alloys is similar to their corresponding Fe-Al alloys.However,nodules with very small size still appear on the surface of Fe-20 Al-0.1 Y alloy.The critical Al concentration to form an exclusive Al2 O3 protective layer for Fe-Al binary alloy is on the borderline between 15 at%-20 at%.For Fe-Al-0.1 Y alloy,the presence of 20 at% Al is not enough to inhibit the growth of nodules.展开更多
Surface rumpling is detrimental to high temperature protective coatings as it shortens their lifetime and leads to adhesion losses and unexpected corrosion degradation.The driving force and mass transport mechanism be...Surface rumpling is detrimental to high temperature protective coatings as it shortens their lifetime and leads to adhesion losses and unexpected corrosion degradation.The driving force and mass transport mechanism behind of rumpling remains to be clarified.In the present investigation,we subjected two types of nanocrystalline coating systems to avoid the influence of interdiffusion on rumpling study.One group was an ordinary nanocrystalline coating,and the other group was designed and prepared with trace oxygen by reactive magnetron sputtering.Systematic cyclic oxidation test at 1100°C was also car-ried out.Results show the ordinary nanocrystalline coating oxidized rapidly,which leads to the fast consumption of Al and the acceleration of phase transition in the coating.Meanwhile,severe surface rumpling is observed due to the stress release of nanocrystals through plastic deformation.Besides,the reactive doping of oxygen can significantly reduce the consumption process of Al in nanocrystalline coat-ing.The rumpling is controlled due to the improvement of coefficient of thermal expansion and Young’s modulus of the coating.Thereafter,the cyclic oxidation resistance is improved.展开更多
基金Funded by the National Natural Science Foundation of China(No.51965023)。
文摘The failure process was characterized by complex diffusion of elements in the bonding layer,TGO growth and growth stress inside the coating.We studied the aluminum migration phenomenon of NiCoCrAlY and NiCoCrAlYHf coatings under high temperature oxidation,TGO growth characteristics,the microstructure and composition of the bonding layer,and integrates them into the description of the surface strain under coating tension.The experimental results show that the TGO growth rate of NiCoCrAIYHf coating is lower than that of NiCoCrAIY coating,and the formed TGO is thinner.After high temperature oxidation,the cracking time of NiCoCrAIY coating is advanced,while the cracking time of rare earth doped coating is delayed.The addition of rare earth elements can effectively inhibit the generation of spinel phase,improve the fracture toughness of TGO,refine the grains in the bonding layer,and increase the grain boundary strengthening by 29.1 MPa which is consistent with the experimental value.Therefore,the yield strength of the doped coating is improved and the crack time of the coating is delayed.
基金financially supported by the National Natural Science Foundation of China (51805335)
文摘The oxidation behavior of the Ti-47.5Al-2.5V-1.0Cr-0.2Zr alloy at 900℃ was investigated at different oxidation times(5,20,60 and 100 h).The results show that the total weight gain of the alloy after 100 h at 900℃ oxidation is 9.1 g·m^(-2),and the oxidation rate decreases with oxidation time.The oxides on the alloy surface are mainly TiO_(2) and Al_(2)O_(3).At the beginning of oxidation(5 h),the oxide film is relatively complete,thin,and the interface between the oxide layer and the matrix is virtually flat.At the end of oxidation(100 h),the thickness of the oxide film is expanded,cracking and spalling occur,and the spalling form is intra-film spalling.At the same time,oxygen is mainly distributed in the oxide film and the oxygen content in the alloy substrate is reduced,confirming that the TiAl alloy has a certain oxidation stability at 900℃.From the outer surface of the oxide layer to the matrix,the TiO_(2) content increases and the Al_(2)O_(3) content decreases.Oxidation proceeds to completion in this system via the dissolution and diffusion of O atom.
基金the financial supports from the National Key Research and Development Plan(Grant No.2021YFB3701100)the National Natural Science Foundation of China(Grant No.U2241231,No.52071206)。
文摘High reactivity and ease of ignition are the major obstacles for the application of Mg alloys in aerospace.Thus,the ignition mechanisms of Mg alloys should be investigated systematically,which can guide the ignition-proof alloy design.This article concludes the factors influencing the ignition resistance of Mg alloys from oxide film and substrate microstructure,and also the mechanisms of alloying elements improving the ignition resistance.The low strength is another reason restricting the development of Mg alloys.Therefore,at the last section,Mg alloys with the combination of high strength and good ignition-proof performance are summarized,including Mg-Al-Ca based alloys,SEN(Mg-Al-Zn-Ca-Y)alloys as well as Mg-Y and Mg-Gd based alloys.Besides,the shortages and the future focus of theses alloys are also reviewed.The aim of this article is to promote the understanding of oxidation and ignition mechanisms of Mg alloys and to provide reference for the development of Mg alloys with high strength and excellent ignition-proof performance at the same time.
文摘The air oxidation of Cu Ni alloys with 50% and 70% nickel (mole fraction) at 800?℃ was studied. The kinetic curves for the oxidation of the two alloys are complex and deviate from the parabolic rate law. Typical double layered scales are produced, which consist of a CuO outer layer and an inner layer containing a mixture of Cu 2O and NiO with many pores. Cu 50Ni presents a small degree of internal oxidation of nickel, which is observed in many binary double phase systems, but is quite rare in single phase systems.
基金funded by the National Key Research and Development Program of China (2018YFE0104200)National Natural Science Foundation of China (51875310, 52175274, 82172065)Tsinghua Precision Medicine Foundation
文摘Laser powder bed fusion(L-PBF)has been employed to additively manufacture WE43 magnesium(Mg)alloy biodegradable implants,but WE43 L-PBF samples exhibit excessively rapid corrosion.In this work,dense WE43 L-PBF samples were built with the relativity density reaching 99.9%.High temperature oxidation was performed on the L-PBF samples in circulating air via various heating temperatures and holding durations.The oxidation and diffusion at the elevated temperature generated a gradient structure composed of an oxide layer at the surface,a transition layer in the middle and the matrix.The oxide layer consisted of rare earth(RE)oxides,and became dense and thick with increasing the holding duration.The matrix was composed ofα-Mg,RE oxides and Mg_(24)RE_(5) precipitates.The precipitates almost disappeared in the transition layer.Enhanced passivation effect was observed in the samples treated by a suitable high temperature oxidation.The original L-PBF samples lost 40%weight after 3-day immersion in Hank’s solution,and broke into fragments after 7-day immersion.The casted and solution treated samples lost roughly half of the weight after 28-day immersion.The high temperature oxidation samples,which were heated at 525℃ for 8 h,kept the structural integrity,and lost only 6.88%weight after 28-day immersion.The substantially improved corrosion resistance was contributed to the gradient structure at the surface.On one hand,the outmost dense layer of RE oxides isolated the corrosive medium;on the other hand,the transition layer considerably inhibited the corrosion owing to the lack of precipitates.Overall,high temperature oxidation provides an efficient,economic and safe approach to inhibit the corrosion of WE43 L-PBF samples,and has promising prospects for future clinical applications.
文摘A composites of (Mo<sub>0.9</sub>Cr<sub>0.1</sub>)Si<sub>2</sub> + 15vol% ZrO<sub>2</sub> was prepared with powder metallurgy and Pressure- Less Sintering (PLS) method, aiming at applications of high temperature structural materials. Mechanical properties of the composites were assessed with hardness, indentation fracture toughness K<sub>c</sub> and K<sub>IC</sub> tested using SEVNB, flexure strength at room temperature and 1200?C, and isothermal oxidation at 1400?C. The results showed that the native silica oxide and molybdenum-oxides on the silicide feedstock surface were significantly reduced in terms of Cr-alloying. (Mo<sub>0.9</sub>Cr<sub>0.1</sub>)Si<sub>2</sub> and its composite also exhibited improved sinterability and grain growth, owing to the presence of (Cr, Mo)<sub>5</sub>Si<sub>3</sub> at grain boundaries. Fracture toughness of the composite was increased by a factor of 1.6 to that in the monolithic silicide. Mechanical property of the composite at high temperature was not affected by Cr addition. However, the high temperature oxidation resistance was greatly improved in the (Mo<sub>0.9</sub>Cr<sub>0.1</sub>)Si<sub>2</sub> + 15vol% ZrO<sub>2</sub> compared with the non Cr-alloyed counterpart. The Cr-alloying effects on the microstructure, fracture behaviour, and high temperature oxidation resistance were discussed.
基金supported by the National Natural Science Foundation of China(Grant No.52071318).
文摘The oxidation behavior and kinetics of Ti_(2)AlC-20vol.%TiB_(2) composite at 600-900℃ in air were investigated.The results showed that the oxidation kinetics of the composite followed a logarithmic law within the given temperature range,which indicated that the composites had excellent oxidation resistance.The selective oxidation of Al in Ti_(2)AlC was greatly enhanced,which facilitated the formation of a continuous and dense protective layer of Al_(2)O_(3).Meanwhile,the existence of molten B_(2)O_(3) inhibited the outward diffusion of Ti and inward diffusion of oxygen,which prevented the growth of anatase TiO_(2) at 600℃ and rutile TiO_(2) at 700-900℃.Therefore,the incorporation of TiB_(2) completely inhibited the abnormally rapid oxidation of bulk Ti_(2)AlC at 600℃ and improved its oxidation resistance at 700-900℃.
基金Funded by University-level Project of Jincheng College of Sichuan University(No.2020jcky0014)。
文摘The titanium coatings were prepared on Al_(2)O_(3) balls by mechanical coating technique (MCT),and then the coatings were oxidized to titanium oxides(TiO_(2)) films at 300-600 ℃.The effects of different milling time and oxidation temperature on thickness of films were studied.The composition and microstructure of the films were analyzed by scanning electron microscope (SEM) and energy dispersive spectroscopy (EDS).The results show that the thickest coatings with an average thickness of 20 μm were obtained at the milling time of 15 h.In addition,with the increase of the oxidation temperature,the oxidation of the film is increased.When the milling time is 15 h,the oxidation temperature is 500 ℃,and the addition of photocatalyst is 1 g/mL.The films have the best photocatalytic performance when the degradation rate of methyl orange solution reaches the maximum value of 74.9 %,and the films have a good reusability.
基金financially supported by the National Natural Science Foundation of China (No.51641102)the Natural Science Foundation of Jiangsu Province (No.16KJB430035)the Nantong Science and Technology Project (No. GY12015032)
文摘In this paper, the isothermal oxidation kinetics and oxidation behavior of GH586 superalloy from 800 to 1000 ℃ were investigated. The oxide scale morphologies of the surfaces and the cross sections after oxidation were characterized by means of X-ray diffraction(XRD) and scanning electron microscope(SEM) equipped with energy-dispersive spectroscopy(EDS). The results show that the growth of the oxide scales on the surface of superalloy GH586 obeys a parabolic law with the activation energy of 241.4 kJ mol^(-1) from 800 to 1000 ℃. The dense oxide scale formed at 800 ℃ is mainly composed of Cr_2O_3, NiCr_2O_4 and a small amount of TiO_2. At 900 ℃,the oxide scale is divided into two layers: the outer layer with multiple cracks is mainly composed of Cr_2O_3 and Ti0_2, while the inner is a layer of dense Cr_2O_3. Under the oxide scale, aluminum-rich oxides along the grain boundaries are generated by the internal oxidation. At 1000 ℃for 100 h, cracks throughout the whole oxide film accelerate the oxidation rate of Ni-based superalloy GH586 and large blocks of TiO_2 in the oxide scale are generated,resulting in the spallation of oxide scale.
文摘The effect of Si on the high temperature oxidation behavior of the 30Cr13 martensitic stainless steels was investigated. The underlying mechanism was further discussed by oxidation kinetics curves,scanning electron microscopy( SEM) and X-ray diffraction( XRD) analysis. It was observed that the addition of Si can significantly reduce the mass gain per unit area and the oxidation rate of the experimental steels. With the increase of Si content,the film surface composed of the wheat-like oxides turned into the small granular oxides after oxidation for 120 h. The SiO_2 film formed on the metal substrate inhibited the outward diffusion of the metal cation and the inward diffusion of the oxygen anion; thus,the high temperature oxidation resistance was enhanced.
基金the Fundamental Research Program of the Korea Institute of Materials Science(Grant No.PNK5520)Korea Institute for Advancement of Technology(KIAT)grant funded by the Korea Government(MOTIE)(P0002007,The Competency Development Program for Industry Specialist)。
文摘The present study investigated the effect of as-built and post heat-treated microstructures of IN738LC alloy fabricated via selective laser melting process on high temperature oxidation behavior.The as-built microstructure showed fine cell and columnar structure due to high cooling rate.Ti element segregation was observed in inter-cell/inter-columnar area.After post heat-treatment,the initially-observed cell structure disappeared,instead bimodal Ni_3(Al,Ti)particles formed.High temperature(1273 K and 1373 K)oxidation test results showed parabolic oxidation curves regardless of temperature and initial microstructure.The as-built IN738LC fabricated via the selective laser melting process displayed oxidation resistance similar to or slightly better than that of IN738LC fabricated via wrought or cast process.Heat-treated SLM IN738LC,although had similar oxidation weight-gain values to those of the SLM asbuilt material at 1273K,showed relatively better oxidation resistance at 1373 K.Bimodal Ni_3(Al,Ti)precipitate formed in the post heat treatment changed the local chemical composition,thereby led to changes in alumina former/chromia former location and fraction on the alloy surface.It was concluded that in heat-treated IN738LC increased alumina former fraction was found,and this resulted in excellent oxidation resistance and relatively low weight-gain.
基金Project supported by the Science and Engineering Research Board,DST,Delhi,India(ECR/2016/000823).
文摘A series of magnesia doped CuOxCeO_(2-δ)catalysts were prepared by co-precipitation followed by impregnation method and investigated for CO oxidation.The manuscript is devoted to explaining the role of MgO for the formation of active species on the CuOxCeO_(2-δ)surface.The improvement in catalytic activity is ascribed to the formation of various active species due to the interaction of magnesia with CuOxCeO_(2-δ).The catalysts were characterized by PXRD,N_(2)adsorption,H_(2)-TPR,XPS,SEM,EDS and HRTEM techniques.The Mg doped catalyst shows lattice expansion of ceria due to the formation of smaller Ce^(3+)species with oxygen vacancies.The Mg-O bond also takes part in CO activation and oxidation,which results in the increase of CO oxidation.The Mg doped CuOxCeO_(2-δ)catalyst shows improvement in low temperature activity compared with the CuOxCeO_(2-δ).
基金financially supported by the National Key Research and Development Program of China(No.2012AA03A501)。
文摘Inconel 600 alloy is widely utilized for high temperature environment application due to the corresponding good oxidation and corrosion resistance properties.In order to estimate the high temperature oxidation resistance of Inconel 600 alloy at various temperatures,the oxidation weight gain of all specimens was measured and fitted for the curve at the temperatures of 700,800 and 900 ℃ for exposure time of 100 h.The surface morphology and the component of the oxide film were analyzed by scanning electron microscopy(SEM),energy-dispersive spectroscopy(EDS) and X-ray diffraction(XRD).The results indicate that the high temperature oxidation resistance of Inconel 600 alloy is excellent blew 800℃ due to the oxidation kinetic curves at different temperatures corresponding to the parabola dynamic rules.This means that the oxidation film protects the substrate well.The dense oxide layer formation containing Cr_(2)O_(3) and NiCr_(2)O_(4) at 700 and 800 ℃ and MnCr_(2)O_(4) at 900 ℃,respectively,is the main reason for the good oxidation resistance.In contrast,the oxide layer peels off easily under applied force as the temperature increases beyond 800℃, on account of the complicated compositions of the oxide film and the binding force between the oxide layer and the substrate weakening.Corresponding oxidation mechanism is expected to be understood and the oxidation resistance of Inconel 600 alloy is improved through binding force enhancement.
基金This project was supported by Australian Research Council(DP180100731,DP 180100568)JSPS Joint Research Project(Open Partnership)under bilateral program between Japan and Australia(FY 2019-FY2020,DG 1270).
文摘High temperature solid oxide fuel cell(SOFC)is the most efficient and clean energy conversion technology to electrochemically convert the chemical energy of fuels such as hydrogen,natural gas and hydrocarbons to electricity,and also the most viable alternative to the traditional thermal power plants.However,the power output of a SOFC critically depends on the characteristics and performance of its key components:anode,electrolyte and cathode.Due to the highly reducing environment and strict requirements in electrical conductivity and catalytic activity,there are limited choices in the anode materials of SOFCs,particularly for operation in the intermediate temperature range of 500–800C.Among them,Ni-based cermets are the most common and popular anode materials of SOFCs.The objective of this paper is to review the development of Ni-based anode materials in SOFC from the viewpoints of materials microstructure,performance and industrial scalability associated with the fabrication and optimization processes.The latest advancement in nano-structure architecture,contaminant tolerance and interface optimization of Ni-based cermet anodes is presented.And at the end of this paper,we propose and appeal for the collaborative work of scientists from different disciplines that enable the inter-fusion research of fabrication,microanalysis and modelling,aiming at the challenges in the development of Ni-based cermet anodes for commercially viable intermediate temperature SOFC or IT-SOFC technologies.
基金financially supported by the National Natural Science Foundation of China(No.51871051)。
文摘Self-lubricating composites(SLCs)are widely used in the fields of aerospace and marine,but the conventional NiCr matrix SLCs with sulfide as solid lubricant often suffer from low wear resistance at high temperatures.In view of its high affinity with oxygen and also the high oxidation rate,appropriate amount of nano Ti was added to NiCr-WS_(2)composites prepared by spark plasma sintering(SPS)to adjust the oxidation behavior and surface texture.When exposed to high temperature,Ti was preferentially oxidized in comparison to Ni and Cr,resulting in abundant TiO_(2)protrusions and microdimples on the surface,i.e.in situ surface texturing.Besides,TiO_(2)was of high chemical activity and readily to react with other oxide debris during high temperature sliding process to form compounds of NiTiO_(3)and CrTi_(2)O_(5).The high chemical activity of oxide debris that was conducive to sintering,combining with the special surface texture that stores as many wear debris as possible,promoted the rapid formation of a protective glaze layer on the sliding surface.The NiCr-WS_(2)-Ti composite exhibited low friction coefficient but high wear resistance at elevated temperatures.Especially at 800℃,it presented a wear rate of as low as(2.1±0.3)×10^(-5)mm^3N-1m^(-1),accounting for only 2.7%of that of NiCr-WS_(2)composite.
文摘According to the working condition of high temperature oxidation and sulphidation corrosion of the ZG35Cr24Ni7SiN heat resisting stainless steel used for reducing retort in magnesium refining, and the practical situation which the weld metal between the body and cover of reducing retort must possess resisting high temperature oxidation and corrosion, a kind of RM 1 type coated electrode for reducing retorts in magnesium refining with special alloying system and excellent usability has been developed. The RM 1 coated electrode is made of H0Cr21Ni10 wire core and is alloyed chromium and nickel simultaneously through coating material and wire core and some rare earth oxides are added in coating material. The electrode has been verified to be satisfied the operation requirements of practical production.
基金financially supported by the Fundamental R&D Program for Core Technology of Materials(No.10041233)the Human Resources Program in Energy Technology of the Korea Institute of Energy Technology Evaluation and Planning(KETEP)(No.20174030201620)。
文摘The effects of alloying elements(Co,Cr,Mo,W,Al,Ti,and Ta)on the oxidation resistance of Ni-(0-15)Co-(8-15)Cr-(0-5)Mo-(0-10)W-(3-8)Al-(0-5)Ti-(0-10)Ta-0.1 C-0.01 B alloys were studied.The sample compositions were designed by the Box-Behnken method of design of experiments(DOE).The alloying elements show complicated effects on the mass gain due to oxidation,depending on the alloy composition.Al reduces the mass gain largely.The other elements except Al do not appear to exert a strong effect on the oxidation rate on average,but their influences are shown clearly in the alloys with a low Al content.Co,W,and Ta reduce the oxidation rate,while Cr,Mo,and Ti promote oxidation.Ta is the most effective element in reducing the oxidation rate of the alloy with a low Al concentration.It is confirmed that a continuous Al2O3 layer is essentially required for high oxidation resistance.The oxide scale of easily oxidized alloys has various oxides such as NiCr2O4,NiAl2O4,NiO,Cr2O3,CrTaO4,and TiO2.
基金Item Sponsored by National High-tech Research and Development Program(863Program)of China(2012AA03A508)National Natural Science Foundation of China(51474031)
文摘In order to figure out the oxidation behavior of steels during heating,five micro-alloyed steels were subjected to continuous and isothermal oxidation using the thermo gravimetric analyzer and the Gleeble-3500thermo-mechanical simulator.The microstructure of oxide scales,especially the thickness fractions of Fe2O3,Fe3O4 and FeO layers,was analyzed using the scanning electron microscope(SEM),electron probe microanalyzer(EPMA)and electron backscattered diffraction(EBSD)techniques.The micro-alloyed steels containing alloying elements(Si,Cr,Ni and Cu)show a higher oxidation resistance compared with the low carbon steel.It is found that alloying elements accumulated at scale/substrate interface during high temperature oxidation.Alloying elements function in two ways in the oxidation of steels:one is enhancing the scale/substrate interface and consequently suppressing the blister of scales;and the other is impeding the outward diffusion of iron cations from substrate to scales,resulting in the decrease of oxidation rate.As the diffusion of iron cations is impeded,the thickness fractions of Fe2O3 and Fe3O4of micro-alloyed steels are more than those of low carbon steels.
基金Project supported by the National Natural Science Foundation of China (51701054)the Science and Technology Research Program of Jiangxi Provincial Education Department of China (GJJ160770)。
文摘The isothermal oxidation behavior of Fe-10 Al,Fe-15 Al,Fe-20 Al alloys with and without the addition of0.1 at% Y was studied at 800℃ under 1×105 Pa of flowing pure O2 for 24 h.The oxidation of three Fe-Al alloys can be divided into transient state and steady state oxidation stages.The oxidation of each stage is approximately in accordance with the parabolic law.The addition of 0.1 at% Y changes the oxidation behavior obviously and leads to a significant increase of the weight gain of Fe-10 Al and Fe-15 Al.The scale grown on Fe-10 Al is much thicker and more complicated than that grown on Fe-20 Al,which is composed of an exclusive thin layer of Al2 O3 protective film.Due to the formation of a large number of nodules,the scales grown on Fe-15 AI cannot provide full protection for the alloy.Scale micro structure of the three Fe-Al-0.1 Y alloys is similar to their corresponding Fe-Al alloys.However,nodules with very small size still appear on the surface of Fe-20 Al-0.1 Y alloy.The critical Al concentration to form an exclusive Al2 O3 protective layer for Fe-Al binary alloy is on the borderline between 15 at%-20 at%.For Fe-Al-0.1 Y alloy,the presence of 20 at% Al is not enough to inhibit the growth of nodules.
基金supported by the National Natu-ral Science Foundation of China under Grant(Nos.51671053 and 51801021)the National Key R&D Program of China under Grant(No.2017YFB0306100)+1 种基金the Fundamental Research Funds for the Central Universities(No.N2102015)by the Ministry of Indus-try and Information Technology Project(No.MJ-2017-J-99).
文摘Surface rumpling is detrimental to high temperature protective coatings as it shortens their lifetime and leads to adhesion losses and unexpected corrosion degradation.The driving force and mass transport mechanism behind of rumpling remains to be clarified.In the present investigation,we subjected two types of nanocrystalline coating systems to avoid the influence of interdiffusion on rumpling study.One group was an ordinary nanocrystalline coating,and the other group was designed and prepared with trace oxygen by reactive magnetron sputtering.Systematic cyclic oxidation test at 1100°C was also car-ried out.Results show the ordinary nanocrystalline coating oxidized rapidly,which leads to the fast consumption of Al and the acceleration of phase transition in the coating.Meanwhile,severe surface rumpling is observed due to the stress release of nanocrystals through plastic deformation.Besides,the reactive doping of oxygen can significantly reduce the consumption process of Al in nanocrystalline coat-ing.The rumpling is controlled due to the improvement of coefficient of thermal expansion and Young’s modulus of the coating.Thereafter,the cyclic oxidation resistance is improved.
