In order to further reveal the influence of abnormal segregation band on mechanical properties of hot rolled ferrite/pearlite steel plate, especially on laminated tensile fracture, the experimental method of delaminat...In order to further reveal the influence of abnormal segregation band on mechanical properties of hot rolled ferrite/pearlite steel plate, especially on laminated tensile fracture, the experimental method of delamination tension was adopted. In this paper, the thin tensile samples with 3 mm thickness from the surface, 1/4 positions and center along the thickness orientation of test plate were measured, also the relationship between microstructure and mechanical properties was probed. The results show that the center region of hot rolled ferrite/pearlite steel plate exists granular bainite and ferrite mixed grains, which leads to lower plasticity and toughness of this region. During the tensile process, microcracks are generated and extended at the center of steel plate due to the inconsistency of deformation and fracture on the adjacent structures, finally leading to laminated fracture of steel plate.展开更多
The flow stress of ferrite/pearlite steel under uni-axial tension was simulated with finite element method (FEM) by applying commercial software MARC/MENTAT. Flow stress curves of ferrite/pearlite steels were calculat...The flow stress of ferrite/pearlite steel under uni-axial tension was simulated with finite element method (FEM) by applying commercial software MARC/MENTAT. Flow stress curves of ferrite/pearlite steels were calculated based on unit cell model. The effects of volume fraction, distribution and the aspect ratio of pearlite on tensile properties have been investigated.展开更多
In this paper a concept of "leading probability" is presented. The difference in the leading probability between ferrite and cementite depends mainly upon the difference between their driving forces at the b...In this paper a concept of "leading probability" is presented. The difference in the leading probability between ferrite and cementite depends mainly upon the difference between their driving forces at the beginning of precipitation. The results of theromdynamic calculations showed that the leading probability of cementite increased with the increase of carbon concentration of austenite, and the decrease in transformation temperature was favourable to cementite’s being the leading nucleus during pearlite transformation.展开更多
This paper presents the results obtained, deductions made from solidification behaviour and a series of micro structural studies such as pearlite content, eu-tectic cell count and grain size of hypoeutectic gray cast ...This paper presents the results obtained, deductions made from solidification behaviour and a series of micro structural studies such as pearlite content, eu-tectic cell count and grain size of hypoeutectic gray cast iron which was sand cast (CO2 moulding) using metallic, nonmetallic, water cooled and subzero (cryogenic) end chills. Hypo-eutectic cast irons containing C 3.42, Si 2.4 and Ni 1.5 with impurity contents (S, P, Mn etc.) were solidified unidirectionally in an American Foundrymen Society (AFS) standard mould, the end of which was provided with different end chills to study the effect of chilling during solidifi-cation. The melts were inoculated with 0.3% Fe-Si to promote graphitization. It was observed that the transition from one structure to another is more gradual than normally obtained in the structure of cast irons solidified mul-ti-directionally in a sand mould at room temperature. Austenite dendrite interactions were shown to be a major factor in determining the microstructure, in which the higher dendrite reaction leads to changes in DAS, ECC and GS. It is observed that, the number of eutectic cells is an index of graphite nucleation and the effect of these on structure, since the eutectic cells are developed on the graphite nuclei during solidification.展开更多
The microstructure evolution and its effects on the mechanical performance of 2000 MPa bridge cable steel wires were investigated by transmission electron microscope(TEM),electron backscatter diffraction(EBSD),X-ray d...The microstructure evolution and its effects on the mechanical performance of 2000 MPa bridge cable steel wires were investigated by transmission electron microscope(TEM),electron backscatter diffraction(EBSD),X-ray diffractometer(XRD)and mechanical tests.Experimental results reveal that,with the increasing strain from 0 to 1.42,a fiber structure and a<110>fiber texture aligned with the wire axis are gradually developed accompanied by cementite decomposition and the formation of sub-grains;the tensile strength increases linearly from 1510 to 2025 MPa,and the reduction of the area is stable with a slight decline from 44%to 36%.After annealing at 450℃for different times,pronounced changes in the microstructure occur.Cementite lamella fragment into coarser globules corresponding to a remarkable spheroidization process,while ferrite domains recover and recrystallize,and this process is associated to modifications in the mechanical properties.Furthermore,based on the observations on dislocation lines crossing through cementite lamellae,a possible mechanism of cementite decomposition is discussed.展开更多
Understandings of the effect of hot deformation parameters close to the practical production line on grain refinement are crucial for enhancing both the strength and toughness of future rail steels.In this work,the au...Understandings of the effect of hot deformation parameters close to the practical production line on grain refinement are crucial for enhancing both the strength and toughness of future rail steels.In this work,the austenite dynamic recrystallization(DRX)behaviors of a eutectoid pearlite rail steel were studied using a thermo-mechanical simulator with hot deformation parameters frequently employed in rail production lines.The single-pass hot deformation results reveal that the prior austenite grain sizes(PAGSs)for samples with different deformation reductions decrease initially with an increase in deformation temperature.However,once the deformation temperature is beyond a certain threshold,the PAGSs start to increase.It can be attributed to the rise in DRX volume fraction and the increase of DRX grain with deformation temperature,respectively.Three-pass hot deformation results show that the accumulated strain generated in the first and second deformation passes can increase the extent of DRX.In the case of complete DRX,PAGS is predominantly determined by the deformation temperature of the final pass.It suggests a strategic approach during industrial production where part of the deformation reduction in low temperature range can be shifted to the medium temperature range to release rolling mill loads.展开更多
To study the microstructural evolution of pearlite steel subjected to pure rolling and rolling-sliding contact loading,a hypoeutectoid pearlite steel with composition and microstructure similar to BS11 was designed an...To study the microstructural evolution of pearlite steel subjected to pure rolling and rolling-sliding contact loading,a hypoeutectoid pearlite steel with composition and microstructure similar to BS11 was designed and twindisc tests of this pearlite steel were performed to simulate the wheel/rail system.After a series of twin-disc tests,optical microscope(OM)observation,scanning electron microscope(SEM)observation,X-ray diffraction(XRD),and micro-hardness tests were conducted to characterize the microstructure.Under the pure rolling contact condition,a large amount of reticular cracks emerged within 60μm below the contact surface of the samples after 120 000 revolutions.The largest deformation was approximately 200μm below the contact surface.Under the rolling-sliding contact condition,the nodularization of pearlite within 100μm below the contact surface was obvious.The microstructure and stress-strain distribution of the area within 2mm below the contact surface were investigated.The distribution of micro-hardness under the contact surface varied with contact conditions.Finite element method(FEM)was used to simulate the stress-strain distribution.The results of SEM,FEM,and micro-hardness tests indicated that under the pure rolling contact condition,the maximum plastic strain was approximately 200-400μm below the contact surface.Conversely,under the rolling-sliding contact condition,the maximum plastic strain emerged on the contact surface.Under the pure rolling contact condition,the distribution of micro-hardness was almost identical to that of the equivalent plastic strain.Under the rolling-sliding contact condition,the distribution of micro-hardness was affected by the equivalent plastic strain and tangential stress.展开更多
Using the methods of transmission electron microscopy, the carbide phase evolution in surface layers of the differentially quenched rails is studied after the passed tonnage of 691.8 million tons at the depth up to 10...Using the methods of transmission electron microscopy, the carbide phase evolution in surface layers of the differentially quenched rails is studied after the passed tonnage of 691.8 million tons at the depth up to 10 mm along the central axis and fillet of rail head. The action of two mutual supplement mechanisms of steel carbide phase transformation in surface layers at rail operation is established:(1) cutting mechanism of cementite particles with the following departure in the volume of ferrite grains or plates(in pearlite structure);(2) cutting mechanism and following dissolution of cementite particles,transfer of carbon atoms on dislocations(in Cottrell atmospheres and dislocation cores), transfer of carbon atoms by moving dislocations into ferrite grains volume(or plates) with the following repeated formation of nanosized cementite particles. The first mechanism is accompanied by the change in linear sizes and morphology of carbide particles. Cementite element composition change is not essential. Carbide structure change can take place during the second mechanism.展开更多
Supposing carbon contents of ferrite phases in pearlite precipitating from austenite in multicomponent steel at temperature T and in Fe-C ystem at T’ are the same the pearlite formation temperature diference, can be ...Supposing carbon contents of ferrite phases in pearlite precipitating from austenite in multicomponent steel at temperature T and in Fe-C ystem at T’ are the same the pearlite formation temperature diference, can be calculated from the FeX phase diagrams and the equilibrium temperature Al. Using Tp and Fe-C binary thermodynamic model, the driving forces for phase transformation from austenite to pearlite in multicomponent steels have been successfully calculated. Through the combination of simplified Zener and Hillert’s model for pearlite growth with Johnson-Mehl equation, using data from known TTT diagrams, the interfacial energy parameter and activation energy for pearlite formation can be determined and expressed as functions of chemical composition in steels by regression analysis. The calculated starting curves of pearlitic transformation in some commercial steels agree well with the experimental data.展开更多
This study has been conducted to evaluate the influence of flux composition on the microstructure and oxygen content of the low carbon steel weldments using developed agglomerated fluxes.Ca_F2,FeMn and NiO were added ...This study has been conducted to evaluate the influence of flux composition on the microstructure and oxygen content of the low carbon steel weldments using developed agglomerated fluxes.Ca_F2,FeMn and NiO were added to the CaO-SiO_2-Al_2O_3 base fluxes in the varying amount of 2%-8% to examine the various elements transferred to the weldments.The microstructure obtained was a mixture of pearlite and ferrite contents.This study reveals that CaF_2 and Fe Mn both are having significant effect on pearlite percentage while CaF_2 and NiO are significant for oxygen transfer in the welds.The interaction effects of CaF_2 and Fe Mn and CaF_2 and Ni O are also significant to the microstructure of the welds.The fluxes were designed using response surface methodology( RSM) and were developed by agglomeration technique.展开更多
This paper reviews the original work of the authors published recently,describing the influence of B on the matrix of the Cuadded spheroidal graphite cast iron.The effect of Cu has been corrected as a ferrite formatio...This paper reviews the original work of the authors published recently,describing the influence of B on the matrix of the Cuadded spheroidal graphite cast iron.The effect of Cu has been corrected as a ferrite formation promoter in the matrix of the grey cast iron by the usage of high-purity material.Also,this paper focuses on the ferrite formation and the observation of the Cu distribution in the B-added and B-free Cu-containing spheroidal graphite cast iron.The Cu film on the spheroidal graphite can be successfully observed in the B-free sample using a special etching method.However,in the B-added sample,no Cu film could be found,while the secondary graphite was formed on the surface of the spheroidal graphite.The interaction between B and Cu is stressed as a peculiar phenomenon by the employment of a contrast experiment of B and Mn.The heat treatment could make Cu precipitate more significantly in the eutectic cells and in the matrix in the form of large Cu particles because of the limited solubility of Cu.展开更多
Seeking high-performance computing methods to solve the problem of a large amount of calculation,low calculation efficiency,and small simulation scale on the traditional single central processing unit (CPU) platform i...Seeking high-performance computing methods to solve the problem of a large amount of calculation,low calculation efficiency,and small simulation scale on the traditional single central processing unit (CPU) platform is of great value to the simulation study of micro-structure.In this study,based on the three-dimensional multi-phase-field model of KKSO coupling phase-field and solute field,the open computing language (OpenCL) + graphics processing unit (GPU) heterogeneous parallel computing technology is used to simulate the eutectoid growth of Fe-C alloy and the end growth process of pearlite under pure diffusion.The effects of initial supercooling and different diffusion coefficients on the growth morphology of lamellar pearlite were investigated.The results show that ferrite and cementite are perpendicular to the front of the solid-solid interface and are coupled and coordinated to grow,and there is no leading phase under the initial supercooling degree of 20 K.With the continuous increase of the initial supercooling degree (19 K-22 K),the morphology changes of the eutectoid layer are as follows:cementite stops growing → slice amplitude increases → regular symmetric growth → oblique growth → layer merge.With the increase of the diffusion coefficient from 3×10^(-13) m^(2)·s^(-1) to 15×10^(-13) m^(2)·s^(-1),the growth rate of the microstructure of the lamellar pearlite increases linearly,and there is no obvious change in the frontal appearance of the pearlite.展开更多
To improve competitiveness,the nation’s railroads have increased the axle loads and speed of the trains.This has led to a rapid decrease in the life expectancy of premium rails through accelerated wear,rolling contac...To improve competitiveness,the nation’s railroads have increased the axle loads and speed of the trains.This has led to a rapid decrease in the life expectancy of premium rails through accelerated wear,rolling contact fatigue and fracture.To counter this effect,the railroads need rails that exhibit better performance in these areas.A research program has been initiated to study the microstructural aspects of near-eutectoid steels that would improve these properties.The first phase of the work was to carefully characterize the existing commercial rail steels in terms of pearlite interlamellar spacing,steel cleanliness and the presence of pro-eutectoid cementite on prior-austenite boundaries.These characterizations were then correlated with both mechanical properties and overall rail performance.The second phase of the program was to develop a better microstructure through control of composition,thermomechanical processing and cooling path.This was achieved through the use of laboratory-melted heats of experimental near-eutectoid compositions and a computer controlled MTS compression machine modified for axisymmetric compression testing and subsequent controlled cooling.The optimum processing route for these new steels has been determined,and pilot-scale heats have been melted,hot rolled and cooled using the information gained from the MTS investigations.The mechanical properties of these new steels have been determined and the rail performance tests are being conducted using laboratory-scale evaluation.Ultimately,these new rail steels will be tested under commercial conditions on the TTCI test track in Pueblo,Colorado.This paper will report on the alloy and processing design and resulting properties of the steels developed in this research program.Guidelines for future rail compositions and processing to obtain improved properties and performance will be presented.展开更多
This work aims at investigating the influence of titanium addition on behavior of medium carbon steel. Three types of medium carbon steel with different titanium content and one reference steel titanium free were prod...This work aims at investigating the influence of titanium addition on behavior of medium carbon steel. Three types of medium carbon steel with different titanium content and one reference steel titanium free were produced in 100 kg induction furnace. Titanium addition was increased up to 0.230%. The produced steels were forged at start temperature 1150°C. Forging process was finished at temperatures 900°C, 975°C, and 1050°C. Microstructure examination and hardness measurement were carried out for forged steels. Mechanical properties and impact measurements were carried out for quenched tempered steels. Ti addition was found to have significant influence on refinement of grains and increase of ferrite/pearlite ratio. It was also, observed that grain size decreases as finishing temperature of forging process decreases. Both Ti addition and lowering finishing forging temperature have positive effect on hardness. In addition, results indicated that addition of titanium has significant effect on the mechanical properties and toughness.展开更多
During the production of SG iron, the selection of raw materials and control of chemical composition are most important. From the very early days of SG iron production, the effects of trace elements on graphite form a...During the production of SG iron, the selection of raw materials and control of chemical composition are most important. From the very early days of SG iron production, the effects of trace elements on graphite form and matrix structure have been studied, and the allowable concentration limits for their detrimental influence has been decreased year by year, during the last fifty years. This paper has reviewed some of the suggested SG iron trace elements in the literature and in several Chinese foundries. It was found that for most SG iron castings, rare earth elements are still required to neutralize the harmful effects of trace elements and improve SG iron quality. It also found that the use of high purity and ultra-high purity base iron melts enabled integrated, safety-critical and complicated SG iron castings of varying thickness, and heavy-section, to be produced successfully. These SG iron castings have surprisingly good structures, and their mechanical and dynamic properties are vastly superior to those specified in current international SG iron standards. Further study is required on the effects of using high purity and ultra-high purity base melts on the structure and properties of SG iron.展开更多
A new continuous multi-phase transformation field model was established for liquid-solid-eutectoid transformation. Taking Fe-C alloy as an example, the model was used to simulate the evolution of the micro-morphology ...A new continuous multi-phase transformation field model was established for liquid-solid-eutectoid transformation. Taking Fe-C alloy as an example, the model was used to simulate the evolution of the micro-morphology of the liquid-solid phase transition, and the effects of temperature, solute and free energy on the nucleation of pearlite after the liquid-solid phase transition were analyzed. The micro-morphology of pearlite was simulated. The simulation results show that the austenite structure has hereditary effect on the pearlite, the morphology of pearlite structure was similar to that of the parent austenite. The eutectoid structure at the front of pearlite grows toward the interior of austenite grains in a bifurcation manner and in the spherical coronal shape. In addition, the growth rate of pearlite was related to the shape of concave-convex interface at the nucleation site, and the growth rate at the convex interface was faster than that at the concave interface.展开更多
The characteristic of near-surface microstructure and its effects on the torsion performance of cold-drawn pearlitic steel wires for bridge cables were investigated by focused ion beam-scanning electron microscope,tra...The characteristic of near-surface microstructure and its effects on the torsion performance of cold-drawn pearlitic steel wires for bridge cables were investigated by focused ion beam-scanning electron microscope,transmission electron microscopy and differential scanning calorimetry.The samples with similar tensile strength before and after hot-dip galvanizing process are,respectively,characterized as delaminated and non-delaminated in torsion test which indicates that the tensile strength is independent of the toughness value(i e,reduction area and torsion ability).It is interesting to find that there exists submicron granular ferrite on near-surface of the wires,which can be attributed to dislocation rearrangement and sub-grains rotation during cold drawing and hot-dip galvanizing process.And their distribution can suggest homogeneousness of deformation degree to a certain extent:the closer to the surface of their distribution,the more homogeneous deformation of the wires.There is a close relationship between the thermal stability of the cementite layer and distribution of granular ferrite:differential scanning calorimetry(DSC)analysis shows that the sample is accompanied by submicron granular ferrite which is located closer to the surface has higher thermal stability under galvanizing temperature(450°C).A new mechanism of the torsion delamination of pearlitic steel wires is discussed in terms of the thermal stability of the cementite layer and distribution of granular ferrite.展开更多
Localized residual strain develops within the metallurgical texture of 1018 carbon steel from metallurgical processes, such as fabrication, annealing, and shaping. This residual strain results in accelerated localized...Localized residual strain develops within the metallurgical texture of 1018 carbon steel from metallurgical processes, such as fabrication, annealing, and shaping. This residual strain results in accelerated localized pitting due to the formation of anodic sites at these locations. Once initiated, micron-sized corrosion pits can coalesce to form sites of potential catastrophic failure. In this contribution, we focus on the localized biocorrosion which initiates and grows in areas of localized strain such as the interfaces between manganese sulfide (MnS) inclusions and ferrite grains in the steel, at grain boundaries between ferrite grains with different crystallographic orientations and at pearlite grains (intergrown cementite (Fe3C) and ferrite), which are readily found in 1018 carbon steel. Here we hypothesize and show experimentally that accelerated biocorrosion in 1018 carbon steel finds its roots in the electrochemical potential difference (micro galvanic cells) generated between the unstrained ferrite iron (α - Fe) and the lattice defects, dislocations and mismatches found at interfaces formed between α - Fe?and secondary phases i.e. MnS inclusions, cementite lamellar structures and grain boundaries distributed throughout the 3D network of the carbon steel. This hypothesis is supported by results from multiple micro- and nanoscale imaging and analytical methods obtained from field emission scanning electron microscopy, energy dispersive spectroscopy, electron backscattered diffraction and Auger nanoprobe electron spectroscopy. The morphology and composition of grains in the steel coupons were characterized before and after exposure to suboxic and sulfidogenic environments dominated by aerobic and anaerobic marine organisms. Corrosion processes are demonstrated to initiate in localized areas of high residual strain.展开更多
Surface microstructure and mechanical properties of pearlitic Fe–0.8%C(mass fraction) steel after laser shock processing(LSP) with different laser pulse energies were investigated by scanning electron microscopy(SEM)...Surface microstructure and mechanical properties of pearlitic Fe–0.8%C(mass fraction) steel after laser shock processing(LSP) with different laser pulse energies were investigated by scanning electron microscopy(SEM),transmission electron microscopy(TEM),X-ray diffraction(XRD) and microhardness measurements.After LSP,the cementite lamellae were bent,kinked and broken into particles.Fragmentation and dissolution of the cementite lamellae were enhanced by increasing the laser pulse energy.Due to the dissolution of carbon atoms in the ferritic matrix,the lattice parameter of α-Fe increased.The grain size of the surface ferrite was refined,and the microstructure changed from lamellae to ultrafine micro-duplex structure(ferrite(α)+cementite(θ)) with higher laser pulse energy,accompanied by the residual stress and microhardness increase.展开更多
The effect of pearlite interlamellar spacing（d）from 0.31 to 0.77 μm of T8 steel on fatiguecrack propagation near threshold has been investigated at different stress ratios（R）.Theclosure stress intensity factor(K&...The effect of pearlite interlamellar spacing（d）from 0.31 to 0.77 μm of T8 steel on fatiguecrack propagation near threshold has been investigated at different stress ratios（R）.Theclosure stress intensity factor(K<sub>cl</sub>),the threshold value(ΔK<sub>th</sub>)and crack tip opening dis-placement range（ΔCOD）were measured.The results show that pearlite interlamellar spac-ing in this range has no effect on K<sub>cl</sub>,but has effect on the threshold value in low stress ratio.The threshold value is higher for materials with larger interlamellar spacing.No matter whatthe stress ratio is,during the propagation near threshold,the propagation rate will be thesame,provieded the crack tip opening displacement range is the same.Metallurgical examinations were also carried out to show that the crack propagationpath is sensitive to mierostructure.The crack always propagates along either boundary ofpearlite colony or ferrite lamellar in pearlite.展开更多
文摘In order to further reveal the influence of abnormal segregation band on mechanical properties of hot rolled ferrite/pearlite steel plate, especially on laminated tensile fracture, the experimental method of delamination tension was adopted. In this paper, the thin tensile samples with 3 mm thickness from the surface, 1/4 positions and center along the thickness orientation of test plate were measured, also the relationship between microstructure and mechanical properties was probed. The results show that the center region of hot rolled ferrite/pearlite steel plate exists granular bainite and ferrite mixed grains, which leads to lower plasticity and toughness of this region. During the tensile process, microcracks are generated and extended at the center of steel plate due to the inconsistency of deformation and fracture on the adjacent structures, finally leading to laminated fracture of steel plate.
文摘The flow stress of ferrite/pearlite steel under uni-axial tension was simulated with finite element method (FEM) by applying commercial software MARC/MENTAT. Flow stress curves of ferrite/pearlite steels were calculated based on unit cell model. The effects of volume fraction, distribution and the aspect ratio of pearlite on tensile properties have been investigated.
文摘In this paper a concept of "leading probability" is presented. The difference in the leading probability between ferrite and cementite depends mainly upon the difference between their driving forces at the beginning of precipitation. The results of theromdynamic calculations showed that the leading probability of cementite increased with the increase of carbon concentration of austenite, and the decrease in transformation temperature was favourable to cementite’s being the leading nucleus during pearlite transformation.
文摘This paper presents the results obtained, deductions made from solidification behaviour and a series of micro structural studies such as pearlite content, eu-tectic cell count and grain size of hypoeutectic gray cast iron which was sand cast (CO2 moulding) using metallic, nonmetallic, water cooled and subzero (cryogenic) end chills. Hypo-eutectic cast irons containing C 3.42, Si 2.4 and Ni 1.5 with impurity contents (S, P, Mn etc.) were solidified unidirectionally in an American Foundrymen Society (AFS) standard mould, the end of which was provided with different end chills to study the effect of chilling during solidifi-cation. The melts were inoculated with 0.3% Fe-Si to promote graphitization. It was observed that the transition from one structure to another is more gradual than normally obtained in the structure of cast irons solidified mul-ti-directionally in a sand mould at room temperature. Austenite dendrite interactions were shown to be a major factor in determining the microstructure, in which the higher dendrite reaction leads to changes in DAS, ECC and GS. It is observed that, the number of eutectic cells is an index of graphite nucleation and the effect of these on structure, since the eutectic cells are developed on the graphite nuclei during solidification.
基金Funded by the National Key R&D Program of China(No.2017YFB0304801)
文摘The microstructure evolution and its effects on the mechanical performance of 2000 MPa bridge cable steel wires were investigated by transmission electron microscope(TEM),electron backscatter diffraction(EBSD),X-ray diffractometer(XRD)and mechanical tests.Experimental results reveal that,with the increasing strain from 0 to 1.42,a fiber structure and a<110>fiber texture aligned with the wire axis are gradually developed accompanied by cementite decomposition and the formation of sub-grains;the tensile strength increases linearly from 1510 to 2025 MPa,and the reduction of the area is stable with a slight decline from 44%to 36%.After annealing at 450℃for different times,pronounced changes in the microstructure occur.Cementite lamella fragment into coarser globules corresponding to a remarkable spheroidization process,while ferrite domains recover and recrystallize,and this process is associated to modifications in the mechanical properties.Furthermore,based on the observations on dislocation lines crossing through cementite lamellae,a possible mechanism of cementite decomposition is discussed.
基金financially supported by the National Natural Science Foundation of China(Nos.52293395 and 52293393)the Xiongan Science and Technology Innovation Talent Project of MOST,China(No.2022XACX0500)。
文摘Understandings of the effect of hot deformation parameters close to the practical production line on grain refinement are crucial for enhancing both the strength and toughness of future rail steels.In this work,the austenite dynamic recrystallization(DRX)behaviors of a eutectoid pearlite rail steel were studied using a thermo-mechanical simulator with hot deformation parameters frequently employed in rail production lines.The single-pass hot deformation results reveal that the prior austenite grain sizes(PAGSs)for samples with different deformation reductions decrease initially with an increase in deformation temperature.However,once the deformation temperature is beyond a certain threshold,the PAGSs start to increase.It can be attributed to the rise in DRX volume fraction and the increase of DRX grain with deformation temperature,respectively.Three-pass hot deformation results show that the accumulated strain generated in the first and second deformation passes can increase the extent of DRX.In the case of complete DRX,PAGS is predominantly determined by the deformation temperature of the final pass.It suggests a strategic approach during industrial production where part of the deformation reduction in low temperature range can be shifted to the medium temperature range to release rolling mill loads.
基金Item Sponsored by National Basic Research Programs of China(2015GB118001,2015CB654802)
文摘To study the microstructural evolution of pearlite steel subjected to pure rolling and rolling-sliding contact loading,a hypoeutectoid pearlite steel with composition and microstructure similar to BS11 was designed and twindisc tests of this pearlite steel were performed to simulate the wheel/rail system.After a series of twin-disc tests,optical microscope(OM)observation,scanning electron microscope(SEM)observation,X-ray diffraction(XRD),and micro-hardness tests were conducted to characterize the microstructure.Under the pure rolling contact condition,a large amount of reticular cracks emerged within 60μm below the contact surface of the samples after 120 000 revolutions.The largest deformation was approximately 200μm below the contact surface.Under the rolling-sliding contact condition,the nodularization of pearlite within 100μm below the contact surface was obvious.The microstructure and stress-strain distribution of the area within 2mm below the contact surface were investigated.The distribution of micro-hardness under the contact surface varied with contact conditions.Finite element method(FEM)was used to simulate the stress-strain distribution.The results of SEM,FEM,and micro-hardness tests indicated that under the pure rolling contact condition,the maximum plastic strain was approximately 200-400μm below the contact surface.Conversely,under the rolling-sliding contact condition,the maximum plastic strain emerged on the contact surface.Under the pure rolling contact condition,the distribution of micro-hardness was almost identical to that of the equivalent plastic strain.Under the rolling-sliding contact condition,the distribution of micro-hardness was affected by the equivalent plastic strain and tangential stress.
基金supported by Russian Scientific Foundation(Project No.15-12-00010)
文摘Using the methods of transmission electron microscopy, the carbide phase evolution in surface layers of the differentially quenched rails is studied after the passed tonnage of 691.8 million tons at the depth up to 10 mm along the central axis and fillet of rail head. The action of two mutual supplement mechanisms of steel carbide phase transformation in surface layers at rail operation is established:(1) cutting mechanism of cementite particles with the following departure in the volume of ferrite grains or plates(in pearlite structure);(2) cutting mechanism and following dissolution of cementite particles,transfer of carbon atoms on dislocations(in Cottrell atmospheres and dislocation cores), transfer of carbon atoms by moving dislocations into ferrite grains volume(or plates) with the following repeated formation of nanosized cementite particles. The first mechanism is accompanied by the change in linear sizes and morphology of carbide particles. Cementite element composition change is not essential. Carbide structure change can take place during the second mechanism.
文摘Supposing carbon contents of ferrite phases in pearlite precipitating from austenite in multicomponent steel at temperature T and in Fe-C ystem at T’ are the same the pearlite formation temperature diference, can be calculated from the FeX phase diagrams and the equilibrium temperature Al. Using Tp and Fe-C binary thermodynamic model, the driving forces for phase transformation from austenite to pearlite in multicomponent steels have been successfully calculated. Through the combination of simplified Zener and Hillert’s model for pearlite growth with Johnson-Mehl equation, using data from known TTT diagrams, the interfacial energy parameter and activation energy for pearlite formation can be determined and expressed as functions of chemical composition in steels by regression analysis. The calculated starting curves of pearlitic transformation in some commercial steels agree well with the experimental data.
文摘This study has been conducted to evaluate the influence of flux composition on the microstructure and oxygen content of the low carbon steel weldments using developed agglomerated fluxes.Ca_F2,FeMn and NiO were added to the CaO-SiO_2-Al_2O_3 base fluxes in the varying amount of 2%-8% to examine the various elements transferred to the weldments.The microstructure obtained was a mixture of pearlite and ferrite contents.This study reveals that CaF_2 and Fe Mn both are having significant effect on pearlite percentage while CaF_2 and NiO are significant for oxygen transfer in the welds.The interaction effects of CaF_2 and Fe Mn and CaF_2 and Ni O are also significant to the microstructure of the welds.The fluxes were designed using response surface methodology( RSM) and were developed by agglomeration technique.
文摘This paper reviews the original work of the authors published recently,describing the influence of B on the matrix of the Cuadded spheroidal graphite cast iron.The effect of Cu has been corrected as a ferrite formation promoter in the matrix of the grey cast iron by the usage of high-purity material.Also,this paper focuses on the ferrite formation and the observation of the Cu distribution in the B-added and B-free Cu-containing spheroidal graphite cast iron.The Cu film on the spheroidal graphite can be successfully observed in the B-free sample using a special etching method.However,in the B-added sample,no Cu film could be found,while the secondary graphite was formed on the surface of the spheroidal graphite.The interaction between B and Cu is stressed as a peculiar phenomenon by the employment of a contrast experiment of B and Mn.The heat treatment could make Cu precipitate more significantly in the eutectic cells and in the matrix in the form of large Cu particles because of the limited solubility of Cu.
基金financially supported by the National Natural Science Foundation of China(Grant Nos.51661020,11504149 and 11364024)the Postdoctoral Science Foundation of China(Grant No.2014M560371)the Funds for Distinguished Young Scientists of Lanzhou University of Technology(Grant No.J201304)。
文摘Seeking high-performance computing methods to solve the problem of a large amount of calculation,low calculation efficiency,and small simulation scale on the traditional single central processing unit (CPU) platform is of great value to the simulation study of micro-structure.In this study,based on the three-dimensional multi-phase-field model of KKSO coupling phase-field and solute field,the open computing language (OpenCL) + graphics processing unit (GPU) heterogeneous parallel computing technology is used to simulate the eutectoid growth of Fe-C alloy and the end growth process of pearlite under pure diffusion.The effects of initial supercooling and different diffusion coefficients on the growth morphology of lamellar pearlite were investigated.The results show that ferrite and cementite are perpendicular to the front of the solid-solid interface and are coupled and coordinated to grow,and there is no leading phase under the initial supercooling degree of 20 K.With the continuous increase of the initial supercooling degree (19 K-22 K),the morphology changes of the eutectoid layer are as follows:cementite stops growing → slice amplitude increases → regular symmetric growth → oblique growth → layer merge.With the increase of the diffusion coefficient from 3×10^(-13) m^(2)·s^(-1) to 15×10^(-13) m^(2)·s^(-1),the growth rate of the microstructure of the lamellar pearlite increases linearly,and there is no obvious change in the frontal appearance of the pearlite.
文摘To improve competitiveness,the nation’s railroads have increased the axle loads and speed of the trains.This has led to a rapid decrease in the life expectancy of premium rails through accelerated wear,rolling contact fatigue and fracture.To counter this effect,the railroads need rails that exhibit better performance in these areas.A research program has been initiated to study the microstructural aspects of near-eutectoid steels that would improve these properties.The first phase of the work was to carefully characterize the existing commercial rail steels in terms of pearlite interlamellar spacing,steel cleanliness and the presence of pro-eutectoid cementite on prior-austenite boundaries.These characterizations were then correlated with both mechanical properties and overall rail performance.The second phase of the program was to develop a better microstructure through control of composition,thermomechanical processing and cooling path.This was achieved through the use of laboratory-melted heats of experimental near-eutectoid compositions and a computer controlled MTS compression machine modified for axisymmetric compression testing and subsequent controlled cooling.The optimum processing route for these new steels has been determined,and pilot-scale heats have been melted,hot rolled and cooled using the information gained from the MTS investigations.The mechanical properties of these new steels have been determined and the rail performance tests are being conducted using laboratory-scale evaluation.Ultimately,these new rail steels will be tested under commercial conditions on the TTCI test track in Pueblo,Colorado.This paper will report on the alloy and processing design and resulting properties of the steels developed in this research program.Guidelines for future rail compositions and processing to obtain improved properties and performance will be presented.
文摘This work aims at investigating the influence of titanium addition on behavior of medium carbon steel. Three types of medium carbon steel with different titanium content and one reference steel titanium free were produced in 100 kg induction furnace. Titanium addition was increased up to 0.230%. The produced steels were forged at start temperature 1150°C. Forging process was finished at temperatures 900°C, 975°C, and 1050°C. Microstructure examination and hardness measurement were carried out for forged steels. Mechanical properties and impact measurements were carried out for quenched tempered steels. Ti addition was found to have significant influence on refinement of grains and increase of ferrite/pearlite ratio. It was also, observed that grain size decreases as finishing temperature of forging process decreases. Both Ti addition and lowering finishing forging temperature have positive effect on hardness. In addition, results indicated that addition of titanium has significant effect on the mechanical properties and toughness.
文摘During the production of SG iron, the selection of raw materials and control of chemical composition are most important. From the very early days of SG iron production, the effects of trace elements on graphite form and matrix structure have been studied, and the allowable concentration limits for their detrimental influence has been decreased year by year, during the last fifty years. This paper has reviewed some of the suggested SG iron trace elements in the literature and in several Chinese foundries. It was found that for most SG iron castings, rare earth elements are still required to neutralize the harmful effects of trace elements and improve SG iron quality. It also found that the use of high purity and ultra-high purity base iron melts enabled integrated, safety-critical and complicated SG iron castings of varying thickness, and heavy-section, to be produced successfully. These SG iron castings have surprisingly good structures, and their mechanical and dynamic properties are vastly superior to those specified in current international SG iron standards. Further study is required on the effects of using high purity and ultra-high purity base melts on the structure and properties of SG iron.
基金This work was financially supported by the National Natural Science Foundation of China(Grant Nos.:11504149,51661020)thc Natural Scicnce Toundation of Gansu Province of China(Grant No:18JR3RA147).
文摘A new continuous multi-phase transformation field model was established for liquid-solid-eutectoid transformation. Taking Fe-C alloy as an example, the model was used to simulate the evolution of the micro-morphology of the liquid-solid phase transition, and the effects of temperature, solute and free energy on the nucleation of pearlite after the liquid-solid phase transition were analyzed. The micro-morphology of pearlite was simulated. The simulation results show that the austenite structure has hereditary effect on the pearlite, the morphology of pearlite structure was similar to that of the parent austenite. The eutectoid structure at the front of pearlite grows toward the interior of austenite grains in a bifurcation manner and in the spherical coronal shape. In addition, the growth rate of pearlite was related to the shape of concave-convex interface at the nucleation site, and the growth rate at the convex interface was faster than that at the concave interface.
基金Funded by the National Key R&D Program of China(No.2017YFB0304801)。
文摘The characteristic of near-surface microstructure and its effects on the torsion performance of cold-drawn pearlitic steel wires for bridge cables were investigated by focused ion beam-scanning electron microscope,transmission electron microscopy and differential scanning calorimetry.The samples with similar tensile strength before and after hot-dip galvanizing process are,respectively,characterized as delaminated and non-delaminated in torsion test which indicates that the tensile strength is independent of the toughness value(i e,reduction area and torsion ability).It is interesting to find that there exists submicron granular ferrite on near-surface of the wires,which can be attributed to dislocation rearrangement and sub-grains rotation during cold drawing and hot-dip galvanizing process.And their distribution can suggest homogeneousness of deformation degree to a certain extent:the closer to the surface of their distribution,the more homogeneous deformation of the wires.There is a close relationship between the thermal stability of the cementite layer and distribution of granular ferrite:differential scanning calorimetry(DSC)analysis shows that the sample is accompanied by submicron granular ferrite which is located closer to the surface has higher thermal stability under galvanizing temperature(450°C).A new mechanism of the torsion delamination of pearlitic steel wires is discussed in terms of the thermal stability of the cementite layer and distribution of granular ferrite.
文摘Localized residual strain develops within the metallurgical texture of 1018 carbon steel from metallurgical processes, such as fabrication, annealing, and shaping. This residual strain results in accelerated localized pitting due to the formation of anodic sites at these locations. Once initiated, micron-sized corrosion pits can coalesce to form sites of potential catastrophic failure. In this contribution, we focus on the localized biocorrosion which initiates and grows in areas of localized strain such as the interfaces between manganese sulfide (MnS) inclusions and ferrite grains in the steel, at grain boundaries between ferrite grains with different crystallographic orientations and at pearlite grains (intergrown cementite (Fe3C) and ferrite), which are readily found in 1018 carbon steel. Here we hypothesize and show experimentally that accelerated biocorrosion in 1018 carbon steel finds its roots in the electrochemical potential difference (micro galvanic cells) generated between the unstrained ferrite iron (α - Fe) and the lattice defects, dislocations and mismatches found at interfaces formed between α - Fe?and secondary phases i.e. MnS inclusions, cementite lamellar structures and grain boundaries distributed throughout the 3D network of the carbon steel. This hypothesis is supported by results from multiple micro- and nanoscale imaging and analytical methods obtained from field emission scanning electron microscopy, energy dispersive spectroscopy, electron backscattered diffraction and Auger nanoprobe electron spectroscopy. The morphology and composition of grains in the steel coupons were characterized before and after exposure to suboxic and sulfidogenic environments dominated by aerobic and anaerobic marine organisms. Corrosion processes are demonstrated to initiate in localized areas of high residual strain.
基金Projects(50801021,51201061)supported by the National Natural Science Foundation of ChinaProject(144200510009)supported by the Henan Province Program for Science and Technology Innovation Excellent Talents,China+1 种基金Project(152102210077)supported by the Science and Technology Project of Henan Province,ChinaProject(2015XTD006)supported by the Science and Technology Innovation Team of Henan University of Science and Technology,China
文摘Surface microstructure and mechanical properties of pearlitic Fe–0.8%C(mass fraction) steel after laser shock processing(LSP) with different laser pulse energies were investigated by scanning electron microscopy(SEM),transmission electron microscopy(TEM),X-ray diffraction(XRD) and microhardness measurements.After LSP,the cementite lamellae were bent,kinked and broken into particles.Fragmentation and dissolution of the cementite lamellae were enhanced by increasing the laser pulse energy.Due to the dissolution of carbon atoms in the ferritic matrix,the lattice parameter of α-Fe increased.The grain size of the surface ferrite was refined,and the microstructure changed from lamellae to ultrafine micro-duplex structure(ferrite(α)+cementite(θ)) with higher laser pulse energy,accompanied by the residual stress and microhardness increase.
文摘The effect of pearlite interlamellar spacing（d）from 0.31 to 0.77 μm of T8 steel on fatiguecrack propagation near threshold has been investigated at different stress ratios（R）.Theclosure stress intensity factor(K<sub>cl</sub>),the threshold value(ΔK<sub>th</sub>)and crack tip opening dis-placement range（ΔCOD）were measured.The results show that pearlite interlamellar spac-ing in this range has no effect on K<sub>cl</sub>,but has effect on the threshold value in low stress ratio.The threshold value is higher for materials with larger interlamellar spacing.No matter whatthe stress ratio is,during the propagation near threshold,the propagation rate will be thesame,provieded the crack tip opening displacement range is the same.Metallurgical examinations were also carried out to show that the crack propagationpath is sensitive to mierostructure.The crack always propagates along either boundary ofpearlite colony or ferrite lamellar in pearlite.
