After steam discharge in heavy oil reservoirs,the distribution of temperature,pressure,and permeability in different wells becomes irregular.Flow channels can easily be produced,which affect the sweep efficiency of th...After steam discharge in heavy oil reservoirs,the distribution of temperature,pressure,and permeability in different wells becomes irregular.Flow channels can easily be produced,which affect the sweep efficiency of the oil displacement.Previous studies have shown that the salting-out plugging method can effectively block these channels in high-temperature reservoirs,improve the suction profile,and increase oil production.In the present study,the optimal dosage of the plugging agent is determined taking into account connection transmissibility and inter-well volumes.Together with the connectivity model,a water flooding simulation model is introduced.Moreover,a non-gradient stochastic disturbance algorithm is used to obtain the optimal plugging agent dosage,which provides the basis for the high-temperature salting-out plugging agent adjustment in the field.展开更多
A method for the treatment of hazardous waste drilling fluids,potentially leading to environmental pollution,is considered.The waste drilling fluid is treated with an inorganic flocculant,an organic flocculant,and a p...A method for the treatment of hazardous waste drilling fluids,potentially leading to environmental pollution,is considered.The waste drilling fluid is treated with an inorganic flocculant,an organic flocculant,and a pH regulator.The profile control agent consists of partially hydrolyzed polyacrylamide,formaldehyde,hexamethylenetetramine,resorcinol,phenol,and the treated waste drilling fluid itself.For a waste drilling fluid concentration of 2500 mg/L,the gelling time of the profile control agent is 25 h,and the gelling strength is 32,000 mPa.s.Compared with the profile control agent prepared by recirculated water under the same conditions,the present profile control agent displays better stability,salt-resistance,and performance.展开更多
In order to improve the effect of water control and oil stabilization during high water cut period, a mathematical model of five point method well group was established with the high water cut well group of an Oilfiel...In order to improve the effect of water control and oil stabilization during high water cut period, a mathematical model of five point method well group was established with the high water cut well group of an Oilfield as the target area, the variation law of water cut and recovery factor of different injection parameters was analyzed, and the optimization research of injection parameters of polymer enhanced foam flooding was carried out. The results show that the higher the injection rate, the lower the water content curve, and the higher the oil recovery rate. As the foam defoamed when encountering oil, when the injection time was earlier than 80% of water cut, the later the injection time was, the better the oil displacement effect would be. When the injection time was later than 80% of water cut, the later the injection time was, the worse the oil displacement effect would be. The larger the injection volume, the lower the water content curve and the higher the recovery rate. After the injection volume exceeded 0.2 PV, the amplitude of changes in water content and recovery rate slowed down. The optimal injection parameters of profile control agent for high water content well group in Oilfield A were: injection rate of 15 m<sup>3</sup>/d, injection timing of 80% water content, and injection volume of 0.2 PV.展开更多
In view of the rapid decline rate of oil production and gradual increase of water cut in oil wells in Block S, based on the determination of the formula of foam profile control agent, the optimization study of foam pr...In view of the rapid decline rate of oil production and gradual increase of water cut in oil wells in Block S, based on the determination of the formula of foam profile control agent, the optimization study of foam profile control injection scheme was carried out. Petrel software is used to establish a facies controlled geological model based on stochastic modeling method in Block S, and CMG software is used for numerical simulation to design 7 sets of foam profile control prediction schemes. Dynamic data and numerical simulation methods are used to optimize foam injection mode and injection cycle. By simulating and calculating, the optimal injection method of alternating gas and liquid injection and the optimal plan with an injection period of 2 months were selected. Through the calculation results of various research plans, it can be seen that the water content of the optimal plan has decreased significantly, and the oil production rate has increased significantly, in order to slow down production decline, control water content rise, extend the economic recovery period of the oilfield, and achieve the goal of improving oil recovery.展开更多
Due to long-term water injection,often oilfields enter the so-called medium and high water cut stage,and it is difficult to achieve good oil recovery and water reduction through standard methods(single profile control...Due to long-term water injection,often oilfields enter the so-called medium and high water cut stage,and it is difficult to achieve good oil recovery and water reduction through standard methods(single profile control and flooding measures).Therefore,in this study,a novel method based on“plugging,profile control,and flooding”being implemented at the same time is proposed.To assess the performances of this approach,physical simulations,computer tomography,and nuclear magnetic resonance are used.The results show that the combination of a gel plugging agent,a polymer microsphere flooding agent,and a high-efficiency oil displacement agent leads to better results in terms of oil recovery with respect to the situation in which these approaches are used separately(the oil recovery is increased by 15.37%).Computer tomography scan results show that with the combined approach,a larger sweep volume and higher oil washing efficiency are obtained.The remaining oil in the cluster form can be recovered in the middle and low permeability layer,increasing the proportion of the columnar and blind end states of the oil.The nuclear magnetic resonance test results show that the combined“plugging,profile control,and flooding”treatment can also be used to control more effectively the dominant channels of the high permeability layer and further expand the recovery degree of the remaining oil in the pores of different sizes in the middle and low permeability layers.However,for the low permeability layer(permeability difference of 20),the benefits in terms of oil recovery are limited.展开更多
Profile control is utilized to redirect the injection water to low permeability region where a large amount of crude oil lies.Performed gel particles are the commonly used agent for redistributing water by blocking th...Profile control is utilized to redirect the injection water to low permeability region where a large amount of crude oil lies.Performed gel particles are the commonly used agent for redistributing water by blocking the pores in high permeability region.But the capability of deep penetration of performed gel particles is poor.Here,we formulate nanoparticle stabilized emulsion(NSE).The stability and the effect of NSE on the fluid redirection in a three-dimensional porous medium were investigated.By usingμ-PIV(particle image velocimetry),it was found that the velocity gradient of continuous fluid close to the nanoparticle stabilized droplets is much higher than that close to surfactant stabilized droplets.NSE behaves as solid particle in preferential seepage channels,which will decrease effectively the permeability,thereby redirecting the subsequent injection water.Furthermore,NSE shows high stability compared with emulsion stabilized by surfactant in static and dynamic tests.In addition,water flooding tests also confirm that the NSE can significantly reduce the permeability of porous media and redirect the fluid flow.Our results demonstrate NSE owns high potential to act as profile control agent in deep formation.展开更多
Inspired by the viscoelastic displacement theory,a product called preformed particle gel(PPG)is developed as conformance control agent to enhance oil recovery and control excess water production.The migration law of P...Inspired by the viscoelastic displacement theory,a product called preformed particle gel(PPG)is developed as conformance control agent to enhance oil recovery and control excess water production.The migration law of PPG suspension in porous media is related to its deep profile control and displacement capability.Laboratory experiments indicate that PPG suspension has good viscosity increasing,and the apparent viscosity decreases with the increase of shear rate.PPG suspension is mainly elastic,and its network structure makes it have certain shear stability.PPG particles realize migration in porous media in the way of“accumulation and blockage/pressure increase/deformation and migration”.When the ratio of the PPG particle size to the pore throat diameter d ranges from 35.52 to 53.38,the particles can match through the porous medium.When the permeability difference of the parallel model is 5,PPG suspension has the highest profile improvement rate,69.10%.PPG suspension can adjust the planar heterogeneity,and increase the oil recovery rate by 20.75%.The PPG suspension can effectively start“cluster"、“film”and“blind end residual oil”,and has a high oil washing efficiency.The core NMR T2 spectrum shows that PPG suspension mainly reduces oil saturation in mesopores and macropores.After PPG flooding,the EOR capacity of small pores is the highest,39.11%.展开更多
By summarizing the composition,classification,and performance characterization of functional adhesive materials,the adhesion mechanisms of functional adhesive materials,such as adsorption/surface reaction,diffusion,me...By summarizing the composition,classification,and performance characterization of functional adhesive materials,the adhesion mechanisms of functional adhesive materials,such as adsorption/surface reaction,diffusion,mechanical interlocking,and electrostatic adsorption,are expounded.The research status of these materials in oil and gas drilling and production engineering field such as lost circulation prevention/control,wellbore stabilization,hydraulic fracturing,and profile control and water plugging,and their application challenges and prospects in oil and gas drilling and production are introduced comprehensively.According to the applications of functional adhesive materials in the field of oil and gas drilling and production at this stage,the key research directions of functional adhesive materials in the area of oil and gas drilling and production are proposed:(1)blending and modifying thermoplastic resins or designing curable thermoplastic resins to improve the bonding performance and pressure bearing capacity of adhesive lost circulation materials;(2)introducing low-cost adhesive groups and positive charge structures into polymers to reduce the cost of wellbore strengthening agents and improve their adhesion performance on the wellbore;(3)introducing thermally reversible covalent bond into thermosetting resin to prevent backflow of proppant and improve the compressive strength of adhesive proppant;(4)introducing thermally reversible covalent bonds into thermoplastic polymers to improve the temperature resistance,salt-resistance and water shutoff performance of adhesive water shutoff agents.展开更多
Thermal-force driving of roll profile electromagnetic control technology(RPECT),which can be used to adjust the roll profile,can be affected by the sequential temperature rise between the electromagnetic stick(ES)and ...Thermal-force driving of roll profile electromagnetic control technology(RPECT),which can be used to adjust the roll profile,can be affected by the sequential temperature rise between the electromagnetic stick(ES)and electromagnetic control roll.Due to the limited space of ES and induction coil,the cross-sectional area of induction coil can be inevitably affected by changing the size of the ES induction zone,which can further change the energy input under the same electromagnetic parameters,the temperature rising effect and the bulging ability.To investigate this phenomenon,the effects of the radius of the induction zone on the thermal-force contribution ratio,the heating ability of ES and the temperature distribution were analyzed through an electromagnetic-thermal-structural finite element model.To ensure that the results are applicable to RPECT,the thermal energy conversion ability and thermal-force roll crown control ability under different lengths of the induction zone were analyzed.It was found that whether the current density regulation mode or the current frequency regulation mode is adopted,the cases with 20 or 25 mm radius of the induction zone have the great thermal energy conversion ability and the good thermal-force roll crown control ability.The reasonable adjustment of the length of the induction zone can reduce the radius required for the maximum energy efficiency regulation.Combined with the results of the simulation analysis,the optimization of ES based on the control ability maximization requirement is achieved,which provides the base for the design and configuration of ES in RPECT.展开更多
Knowledge of migration and retention mechanisms of elastic gel particles(EGPs)in pore-throats is essential for the effective application of EGPs as a smart sweep improvement and profile control agent for enhanced oil ...Knowledge of migration and retention mechanisms of elastic gel particles(EGPs)in pore-throats is essential for the effective application of EGPs as a smart sweep improvement and profile control agent for enhanced oil recovery(EOR).The matching coefficient(defined as the ratio of particle size to pore-throat size)is used to investigate its influence on migration,retention and profile control performance of EGPs.A 1-D continuous pore-throat visualization model(PTVM),a 2-D heterogeneous PTVM and a 3-D heterogeneous core model were constructed and used to investigate pore-scale migration,retention and controlling mechanism of migration and retention characteristics on EGPs profile control.The results of the 1-D continuous PTVM indicated that while the matching coefficient was in the optimal range(i.e.,0.20-0.32),the EGPs could not only smoothly migrate to the deeper pore-throats,but also form stable retention in the pores to resist the erosion of injected water,which was conducive to the effective indepth profile control.The results of the 2-D heterogeneous PTVM verified that the sweep efficiency in low-permeability regions could be significantly improved by in-depth migration and stable retention of EGPs in the pore-throats with an optimal matching coefficient(0.29),which was much better than that in cases with a smaller matching coefficient(0.17)or an excessive matching coefficient(0.39).Moreover,the NMR displacement experiments of 3-D heterogeneous cores were carried out to simulate the EGPs profile control in actual reservoir porous media.Saturation images and T2 spectrum curves of crude oil showed that EOR in the low-permeability layer was highest(56.1%)using EGPs profile control with an optimal matching coefficient,attributing to the in-depth migration and stable retention of EGPs.展开更多
Donghua steel continuous casting-rolling(DSCCR)production line is an endless rolling production line independently integrated and developed by a Chinese enterprise.To solve the problem of out-of-control shape caused b...Donghua steel continuous casting-rolling(DSCCR)production line is an endless rolling production line independently integrated and developed by a Chinese enterprise.To solve the problem of out-of-control shape caused by insufficient adjustment ability of work roll bending force of DSCCR finishing mills,the backup roll contours of the finishing mill were optimized considering multi-objectives,and varying contact length backup roll(VCR)contours matching the concave work rolls were designed based on the rapid rolls-strip deformation calculation model,which integrated the elastic deformation of the rolls and the fast plastic deformation of the rolled strip.The simulation results showed that VCR configuration can significantly enhance the control efficiency of the work roll bending force and increase the transverse stiffness of rolling mill compared with the conventional roll configuration.In addition,VCR backup roll can improve the contact state between backup roll and work roll.The industrial production showed that the bending force setup value was more reasonable and the strip crown control accuracy was improved.展开更多
The electromagnetic control roll(ECR)and electromagnetic stick(ES)are the core elements and the main driving parts of roll profile electromagnetic control technology(RPECT).To prolong the service life,it is necessary ...The electromagnetic control roll(ECR)and electromagnetic stick(ES)are the core elements and the main driving parts of roll profile electromagnetic control technology(RPECT).To prolong the service life,it is necessary to treat ECR and ES surfaces.According to the heterogeneous characteristics of surface treatments,the roll profile electromagnetic control characteristics were analyzed for different parameters.An electromagnetic-thermal-force coupled axisymmetric finite element model was built to explore the differences in performance as a result of several treatment strategies,and the model was verified by experimental results measured with a roll profile electromagnetic control experimental platform.This model was used to analyze the influence of the heterogeneity of ECR inner hole and ES on the roll crown,the roll profile,the average contact pressure,and the stress state during RPECT process.The results indicate that the heterogeneous layer at ECR inner hole has a restrictive effect on RPECT and that the heterogeneous layer of ES can enhance the profile control ability of RPECT.A reasonable configuration scheme between the heterogeneity of ECR inner hole and the ES can increase the life of ECR and maintain the control ability of RPECT.展开更多
Profile requirements of silicon steel strip are extremely high and the thickness difference of cold-rolled products is usually less than 7μm,and the profile quality of hot-rolled strip is the key to ensure the thickn...Profile requirements of silicon steel strip are extremely high and the thickness difference of cold-rolled products is usually less than 7μm,and the profile quality of hot-rolled strip is the key to ensure the thickness difference of cold-rolled products.In order to produce the silicon steel strip with high-precision shape,the concept of quasi-rectangular rolling during hot continuous rolling was put forward;the equipment configuration and technical method of approximate rectangular section control were studied.Through the roughing multi-target load distribution technology and the roll configuration technology for uniform wear of a 4-high rolling mill,the strip crown of transfer bar was reduced and the profile control stability was guaranteed.Configuring variable contact back-up roll technology on all stands in the finishing rolling process,equipped with symmetry variable taper work roll and long-stroke intelligent shifting strategy in the downstream stands,and using side rolling lubrication technology can make the roll wear more uniform,reduce the edge drop of silicon steel strip,improve the profile quality,and make the strip section of finishing exit"quasi-rectangular".In addition,induction furnace and side heater were also equipped to guarantee the temperature uniformity of the strip,so as to improve the stability of profile control.The whole control technology is based on the 1580-mm hot continuous rolling production line,designed,and developed according to the characteristics of equipment and products,and has been successfully applied,which can obtain the approximate rectangular strip section satisfying the flatness quality,and improve the strip section precision of silicon steel and other products.展开更多
基金supported by China Postdoctoral Science Foundation(No.2021M702304)Shandong Provincial Natural Science Foundation Youth Fund(No.ZR2021QE260).
文摘After steam discharge in heavy oil reservoirs,the distribution of temperature,pressure,and permeability in different wells becomes irregular.Flow channels can easily be produced,which affect the sweep efficiency of the oil displacement.Previous studies have shown that the salting-out plugging method can effectively block these channels in high-temperature reservoirs,improve the suction profile,and increase oil production.In the present study,the optimal dosage of the plugging agent is determined taking into account connection transmissibility and inter-well volumes.Together with the connectivity model,a water flooding simulation model is introduced.Moreover,a non-gradient stochastic disturbance algorithm is used to obtain the optimal plugging agent dosage,which provides the basis for the high-temperature salting-out plugging agent adjustment in the field.
文摘A method for the treatment of hazardous waste drilling fluids,potentially leading to environmental pollution,is considered.The waste drilling fluid is treated with an inorganic flocculant,an organic flocculant,and a pH regulator.The profile control agent consists of partially hydrolyzed polyacrylamide,formaldehyde,hexamethylenetetramine,resorcinol,phenol,and the treated waste drilling fluid itself.For a waste drilling fluid concentration of 2500 mg/L,the gelling time of the profile control agent is 25 h,and the gelling strength is 32,000 mPa.s.Compared with the profile control agent prepared by recirculated water under the same conditions,the present profile control agent displays better stability,salt-resistance,and performance.
文摘In order to improve the effect of water control and oil stabilization during high water cut period, a mathematical model of five point method well group was established with the high water cut well group of an Oilfield as the target area, the variation law of water cut and recovery factor of different injection parameters was analyzed, and the optimization research of injection parameters of polymer enhanced foam flooding was carried out. The results show that the higher the injection rate, the lower the water content curve, and the higher the oil recovery rate. As the foam defoamed when encountering oil, when the injection time was earlier than 80% of water cut, the later the injection time was, the better the oil displacement effect would be. When the injection time was later than 80% of water cut, the later the injection time was, the worse the oil displacement effect would be. The larger the injection volume, the lower the water content curve and the higher the recovery rate. After the injection volume exceeded 0.2 PV, the amplitude of changes in water content and recovery rate slowed down. The optimal injection parameters of profile control agent for high water content well group in Oilfield A were: injection rate of 15 m<sup>3</sup>/d, injection timing of 80% water content, and injection volume of 0.2 PV.
文摘In view of the rapid decline rate of oil production and gradual increase of water cut in oil wells in Block S, based on the determination of the formula of foam profile control agent, the optimization study of foam profile control injection scheme was carried out. Petrel software is used to establish a facies controlled geological model based on stochastic modeling method in Block S, and CMG software is used for numerical simulation to design 7 sets of foam profile control prediction schemes. Dynamic data and numerical simulation methods are used to optimize foam injection mode and injection cycle. By simulating and calculating, the optimal injection method of alternating gas and liquid injection and the optimal plan with an injection period of 2 months were selected. Through the calculation results of various research plans, it can be seen that the water content of the optimal plan has decreased significantly, and the oil production rate has increased significantly, in order to slow down production decline, control water content rise, extend the economic recovery period of the oilfield, and achieve the goal of improving oil recovery.
基金The authors gratefully acknowledge the financial support from the National Science and Technology Major Special Project(2016ZX05058-003).
文摘Due to long-term water injection,often oilfields enter the so-called medium and high water cut stage,and it is difficult to achieve good oil recovery and water reduction through standard methods(single profile control and flooding measures).Therefore,in this study,a novel method based on“plugging,profile control,and flooding”being implemented at the same time is proposed.To assess the performances of this approach,physical simulations,computer tomography,and nuclear magnetic resonance are used.The results show that the combination of a gel plugging agent,a polymer microsphere flooding agent,and a high-efficiency oil displacement agent leads to better results in terms of oil recovery with respect to the situation in which these approaches are used separately(the oil recovery is increased by 15.37%).Computer tomography scan results show that with the combined approach,a larger sweep volume and higher oil washing efficiency are obtained.The remaining oil in the cluster form can be recovered in the middle and low permeability layer,increasing the proportion of the columnar and blind end states of the oil.The nuclear magnetic resonance test results show that the combined“plugging,profile control,and flooding”treatment can also be used to control more effectively the dominant channels of the high permeability layer and further expand the recovery degree of the remaining oil in the pores of different sizes in the middle and low permeability layers.However,for the low permeability layer(permeability difference of 20),the benefits in terms of oil recovery are limited.
基金supported by the National Natural Science Foundation of China(U1663206,51704313)the Taishan Scholar Climbing Program in Shandong Province(tspd20161004)the Fundamental Research Funds for the Central Universities(18CX02028A)
文摘Profile control is utilized to redirect the injection water to low permeability region where a large amount of crude oil lies.Performed gel particles are the commonly used agent for redistributing water by blocking the pores in high permeability region.But the capability of deep penetration of performed gel particles is poor.Here,we formulate nanoparticle stabilized emulsion(NSE).The stability and the effect of NSE on the fluid redirection in a three-dimensional porous medium were investigated.By usingμ-PIV(particle image velocimetry),it was found that the velocity gradient of continuous fluid close to the nanoparticle stabilized droplets is much higher than that close to surfactant stabilized droplets.NSE behaves as solid particle in preferential seepage channels,which will decrease effectively the permeability,thereby redirecting the subsequent injection water.Furthermore,NSE shows high stability compared with emulsion stabilized by surfactant in static and dynamic tests.In addition,water flooding tests also confirm that the NSE can significantly reduce the permeability of porous media and redirect the fluid flow.Our results demonstrate NSE owns high potential to act as profile control agent in deep formation.
基金The work was supported by the National Natural Science Foundation of China(No.51674208)Sichuan Provincial Key Labo-ratory of Applied Chemistry for Oil and Gas Field Open Fund(YQKF202010)Southwest Petroleum University College Students Open Experimental Fund(2020KSZ33001,2020KSZ04047).
文摘Inspired by the viscoelastic displacement theory,a product called preformed particle gel(PPG)is developed as conformance control agent to enhance oil recovery and control excess water production.The migration law of PPG suspension in porous media is related to its deep profile control and displacement capability.Laboratory experiments indicate that PPG suspension has good viscosity increasing,and the apparent viscosity decreases with the increase of shear rate.PPG suspension is mainly elastic,and its network structure makes it have certain shear stability.PPG particles realize migration in porous media in the way of“accumulation and blockage/pressure increase/deformation and migration”.When the ratio of the PPG particle size to the pore throat diameter d ranges from 35.52 to 53.38,the particles can match through the porous medium.When the permeability difference of the parallel model is 5,PPG suspension has the highest profile improvement rate,69.10%.PPG suspension can adjust the planar heterogeneity,and increase the oil recovery rate by 20.75%.The PPG suspension can effectively start“cluster"、“film”and“blind end residual oil”,and has a high oil washing efficiency.The core NMR T2 spectrum shows that PPG suspension mainly reduces oil saturation in mesopores and macropores.After PPG flooding,the EOR capacity of small pores is the highest,39.11%.
基金Supported by National Natural Science Foundation of China(51991361,52074327)Major Engineering Technology Field Test Project of CNPC(2020F-45)。
文摘By summarizing the composition,classification,and performance characterization of functional adhesive materials,the adhesion mechanisms of functional adhesive materials,such as adsorption/surface reaction,diffusion,mechanical interlocking,and electrostatic adsorption,are expounded.The research status of these materials in oil and gas drilling and production engineering field such as lost circulation prevention/control,wellbore stabilization,hydraulic fracturing,and profile control and water plugging,and their application challenges and prospects in oil and gas drilling and production are introduced comprehensively.According to the applications of functional adhesive materials in the field of oil and gas drilling and production at this stage,the key research directions of functional adhesive materials in the area of oil and gas drilling and production are proposed:(1)blending and modifying thermoplastic resins or designing curable thermoplastic resins to improve the bonding performance and pressure bearing capacity of adhesive lost circulation materials;(2)introducing low-cost adhesive groups and positive charge structures into polymers to reduce the cost of wellbore strengthening agents and improve their adhesion performance on the wellbore;(3)introducing thermally reversible covalent bond into thermosetting resin to prevent backflow of proppant and improve the compressive strength of adhesive proppant;(4)introducing thermally reversible covalent bonds into thermoplastic polymers to improve the temperature resistance,salt-resistance and water shutoff performance of adhesive water shutoff agents.
基金This work was supported by the National Natural Science Foundation of China(Grant Nos.U1560206 and 51975510)the Natural Science Foundation of China in Hebei Province(Grant No.E2021203129).
文摘Thermal-force driving of roll profile electromagnetic control technology(RPECT),which can be used to adjust the roll profile,can be affected by the sequential temperature rise between the electromagnetic stick(ES)and electromagnetic control roll.Due to the limited space of ES and induction coil,the cross-sectional area of induction coil can be inevitably affected by changing the size of the ES induction zone,which can further change the energy input under the same electromagnetic parameters,the temperature rising effect and the bulging ability.To investigate this phenomenon,the effects of the radius of the induction zone on the thermal-force contribution ratio,the heating ability of ES and the temperature distribution were analyzed through an electromagnetic-thermal-structural finite element model.To ensure that the results are applicable to RPECT,the thermal energy conversion ability and thermal-force roll crown control ability under different lengths of the induction zone were analyzed.It was found that whether the current density regulation mode or the current frequency regulation mode is adopted,the cases with 20 or 25 mm radius of the induction zone have the great thermal energy conversion ability and the good thermal-force roll crown control ability.The reasonable adjustment of the length of the induction zone can reduce the radius required for the maximum energy efficiency regulation.Combined with the results of the simulation analysis,the optimization of ES based on the control ability maximization requirement is achieved,which provides the base for the design and configuration of ES in RPECT.
基金supported by the National Key Research and Development Project(2019YFA0708700)the National Natural Science Foundation of China(52104061)+2 种基金the project funded by China Postdoctoral Science Foundation(2020M682264)the Shandong Provincial Natural Science Foundation(ZR2021QE075)the Fundamental Research Funds for the Central Universities(20CX06090A)。
文摘Knowledge of migration and retention mechanisms of elastic gel particles(EGPs)in pore-throats is essential for the effective application of EGPs as a smart sweep improvement and profile control agent for enhanced oil recovery(EOR).The matching coefficient(defined as the ratio of particle size to pore-throat size)is used to investigate its influence on migration,retention and profile control performance of EGPs.A 1-D continuous pore-throat visualization model(PTVM),a 2-D heterogeneous PTVM and a 3-D heterogeneous core model were constructed and used to investigate pore-scale migration,retention and controlling mechanism of migration and retention characteristics on EGPs profile control.The results of the 1-D continuous PTVM indicated that while the matching coefficient was in the optimal range(i.e.,0.20-0.32),the EGPs could not only smoothly migrate to the deeper pore-throats,but also form stable retention in the pores to resist the erosion of injected water,which was conducive to the effective indepth profile control.The results of the 2-D heterogeneous PTVM verified that the sweep efficiency in low-permeability regions could be significantly improved by in-depth migration and stable retention of EGPs in the pore-throats with an optimal matching coefficient(0.29),which was much better than that in cases with a smaller matching coefficient(0.17)or an excessive matching coefficient(0.39).Moreover,the NMR displacement experiments of 3-D heterogeneous cores were carried out to simulate the EGPs profile control in actual reservoir porous media.Saturation images and T2 spectrum curves of crude oil showed that EOR in the low-permeability layer was highest(56.1%)using EGPs profile control with an optimal matching coefficient,attributing to the in-depth migration and stable retention of EGPs.
基金This work was financially supported by the National Natural Science Foundation of China(51774139)the Natural Science Foundation of Hebei Province(E2020209014).
文摘Donghua steel continuous casting-rolling(DSCCR)production line is an endless rolling production line independently integrated and developed by a Chinese enterprise.To solve the problem of out-of-control shape caused by insufficient adjustment ability of work roll bending force of DSCCR finishing mills,the backup roll contours of the finishing mill were optimized considering multi-objectives,and varying contact length backup roll(VCR)contours matching the concave work rolls were designed based on the rapid rolls-strip deformation calculation model,which integrated the elastic deformation of the rolls and the fast plastic deformation of the rolled strip.The simulation results showed that VCR configuration can significantly enhance the control efficiency of the work roll bending force and increase the transverse stiffness of rolling mill compared with the conventional roll configuration.In addition,VCR backup roll can improve the contact state between backup roll and work roll.The industrial production showed that the bending force setup value was more reasonable and the strip crown control accuracy was improved.
基金This project is supported by the National Natural Science Foundation of China(Grant Nos.U1560206 and 51975510).
文摘The electromagnetic control roll(ECR)and electromagnetic stick(ES)are the core elements and the main driving parts of roll profile electromagnetic control technology(RPECT).To prolong the service life,it is necessary to treat ECR and ES surfaces.According to the heterogeneous characteristics of surface treatments,the roll profile electromagnetic control characteristics were analyzed for different parameters.An electromagnetic-thermal-force coupled axisymmetric finite element model was built to explore the differences in performance as a result of several treatment strategies,and the model was verified by experimental results measured with a roll profile electromagnetic control experimental platform.This model was used to analyze the influence of the heterogeneity of ECR inner hole and ES on the roll crown,the roll profile,the average contact pressure,and the stress state during RPECT process.The results indicate that the heterogeneous layer at ECR inner hole has a restrictive effect on RPECT and that the heterogeneous layer of ES can enhance the profile control ability of RPECT.A reasonable configuration scheme between the heterogeneity of ECR inner hole and the ES can increase the life of ECR and maintain the control ability of RPECT.
基金This work was financially supported by the National Natural Science Foundation of China(Grant No.51975043)Fundamental Research Funds for the Central Universities(Grant No.FRF-TP-19-002A3)Beijing Natural Science Foundation(3182026)for the support to this research.
文摘Profile requirements of silicon steel strip are extremely high and the thickness difference of cold-rolled products is usually less than 7μm,and the profile quality of hot-rolled strip is the key to ensure the thickness difference of cold-rolled products.In order to produce the silicon steel strip with high-precision shape,the concept of quasi-rectangular rolling during hot continuous rolling was put forward;the equipment configuration and technical method of approximate rectangular section control were studied.Through the roughing multi-target load distribution technology and the roll configuration technology for uniform wear of a 4-high rolling mill,the strip crown of transfer bar was reduced and the profile control stability was guaranteed.Configuring variable contact back-up roll technology on all stands in the finishing rolling process,equipped with symmetry variable taper work roll and long-stroke intelligent shifting strategy in the downstream stands,and using side rolling lubrication technology can make the roll wear more uniform,reduce the edge drop of silicon steel strip,improve the profile quality,and make the strip section of finishing exit"quasi-rectangular".In addition,induction furnace and side heater were also equipped to guarantee the temperature uniformity of the strip,so as to improve the stability of profile control.The whole control technology is based on the 1580-mm hot continuous rolling production line,designed,and developed according to the characteristics of equipment and products,and has been successfully applied,which can obtain the approximate rectangular strip section satisfying the flatness quality,and improve the strip section precision of silicon steel and other products.
