The low-melting phosphate glass was prepared for production of glass binders for protective coating of steel slab. Effects of different O/P ratios on glass structures and properties were analyzed. Differential thermal...The low-melting phosphate glass was prepared for production of glass binders for protective coating of steel slab. Effects of different O/P ratios on glass structures and properties were analyzed. Differential thermal analysis （DTA） and infrared spectroscopy （IR） techniques were applied for low-melting glass binder. It was found that the glass transition temperature（T） was about 300 ℃ and softening temperature（T1） was about 480 ℃. The choice of O/P ratio was very important to the glass transition and softening temperatures. When more P=O bonds existed in the glass networks, P-O-P bond angle was deformed with decreasing of the ratio of O/E The coatings could adhere to the substrates instantaneously at 800 ℃ when the content of binder exceeded 3wt%. The optimal content of glass binder was 5wt%.展开更多
In order to protect the finished structures on the front side during deep silicon wet etching processes, the wax coating for double-sided etching process on the wafer is studied to separate the aforementioned structur...In order to protect the finished structures on the front side during deep silicon wet etching processes, the wax coating for double-sided etching process on the wafer is studied to separate the aforementioned structures from the strong aqueous bases. By way of heating and vacuumization, the air bubbles are expelled from the coating to extend the protection duration. The air pressure in the sealed chamber is 0.026 7 Pa, and the temperature of the heated wafer is 300℃. Two kinds of the wax are used, and the corresponding photos of the etched wafer and the protection times are given. In 75 ℃ 10 % KOH solution, the protection duration is more than 8 h.展开更多
A comprehensive study of the properties of coatings formed on a magnesium alloy by plasma electrolytic oxidation(PEO) using the electrolytes with nanosized particles of anatase(titanium dioxide) has been carried out. ...A comprehensive study of the properties of coatings formed on a magnesium alloy by plasma electrolytic oxidation(PEO) using the electrolytes with nanosized particles of anatase(titanium dioxide) has been carried out. Formed coatings reduce corrosion current density 2.5-fold and increase hardness by 25% compared to a coating without particles. Confocal micro-Raman spectroscopy revealed the presence of anatase and rutile phases in the composition of PEO coating due to the incorporation of TiO2nanoparticles during plasma electrolytic treatment. The presence of titanium dioxide had a positive effect on the photocatalytic properties of coatings: the constant rate of the methyl orange and methyl blue decomposition is increased in 1.6 and 1.8-fold, respectively, compared to the coating formed in electrolyte without TiO_(2) particles.展开更多
Polymer-metal oxane bonds (M-O-Si) can be created in the form of tight networks by silane plasma polymerization directly on the metal (e.g. copper) substrates. In this paper the structure and properties of the plasma-...Polymer-metal oxane bonds (M-O-Si) can be created in the form of tight networks by silane plasma polymerization directly on the metal (e.g. copper) substrates. In this paper the structure and properties of the plasma-deposited organosilane polymers, the corrosion performance of such coating system on copper substrates were investigated.展开更多
The thermal radiation properties of pyrolytic carbon(PyC)protective coatings for monocrystalline silicon furnace prepared by different processes were tested.The changes of normal emissivity of carbon materials caused ...The thermal radiation properties of pyrolytic carbon(PyC)protective coatings for monocrystalline silicon furnace prepared by different processes were tested.The changes of normal emissivity of carbon materials caused by PyC protective coatings were discussed,and the influence of phase structure and surface appearance on the thermal radiation properties was investigated.The results show that the thermal radiation properties of PyC protective coatings with the wave band of 5-25μm are better than C/C substrate,further,normal spectral emissivity of CVD PyC coating remains basically at 0.85-0.90,and the normal total emissivity can reach0.89,which shows high thermal radiation performance.For resin PyC coating and CVD PyC coating,the degree of graphitization are 44.53%and 16.28%respectively,and the R value of Raman spectrum are 0.964and 1.384 respectively.Relatively disorder graphite structure of the latter causes various vibration modes,and the spectral emissivity is better,so the thermal radiation property of CVD PyC coating is excellent.A lot of spherical particles exists on the surface of the CVD PyC coating,and the more interface and spacing of particles reduce the number of particles per unit volume.Therefore,the scattering of thermal radiation is strongly strengthened,and the spectral emissivity is higher.展开更多
A kind of ceramic slurry was prepared and sprayed onto the surface of 9Ni steel at room temperature. The coating layer will not only reduce the depth of the formed Ni-enriched entanglement at high temperature but also...A kind of ceramic slurry was prepared and sprayed onto the surface of 9Ni steel at room temperature. The coating layer will not only reduce the depth of the formed Ni-enriched entanglement at high temperature but also have an excellent ability to resist oxidation of the 9Ni steel. Compared to bare specimen, the depths of the entanglement of the coated 9Ni specimen could be successfully reduced by 74.1% and the oxidation loss be decreased by 62.3% by heating at 1 250 ℃ for 60 min. In addition, the coated specimen indicates no trace of oxide pegs. It proves that the coating has outstanding improvement to internal oxidation resistance. Some characterization methods such as metalloscopy, XRD, XPS, SEM and EDX have been used to reveal a possible protective mechanism. The result shows that the coating layer reacts with the iron oxide to form Mg Fe2O4 on the surface of the coated specimen, which could provide a smaller diffusion coefficient rate of Fe ion. The coating with a low cost and easy implementation is promisingly applicable in the slab-reheating process of the 9Ni steel.展开更多
The work provides the results of the one-step formation of boron-containing coatings on an Mg–Mn–Ce alloy by plasma electrolytic oxidation. The results of studies of the composition, structure and morphology of hete...The work provides the results of the one-step formation of boron-containing coatings on an Mg–Mn–Ce alloy by plasma electrolytic oxidation. The results of studies of the composition, structure and morphology of heteroxide coatings are presented. It was established that the boron is contained in the coating mainly in the form of B or B_(2)O_(3). The introduction of B changes the color of coatings, and also helps to increase their porosity. The method of determining the full cross section of the interaction of thermal neutron absorption efficiency by samples material using the installation of neutron-activation analysis based on ^(252)Cf was developed. It was shown that the introduction of boron into the formed coatings allows to increase the macroscopic cross-section of the interaction of samples with thermal neutrons by 3.8 times. This effect opens the potential for the use of synthesized material in the field of nuclear technologies and aerospace industry.展开更多
Nano-particles which can largely improve the microstructure and oxidation resistance of materials are often used as a strengthening component in metal matrix composites. However, few studies were reported on its appli...Nano-particles which can largely improve the microstructure and oxidation resistance of materials are often used as a strengthening component in metal matrix composites. However, few studies were reported on its application in the bond coat of duplex structure thermal barrier coating（TBC）. Three kinds of NiCoCrAlY coatings strengthened by different nano-particles with the same addition （1%, mass fraction） were prepared by the laser cladding technique on Ni-based superalloy substrates, aiming to study the effects of the nano-particles on microstructure and oxidation resistance of NiCoCrAlY coatings （the bond coat of the duplex structure thermal barrier coatings）. Scanning electron microscope （SEM）, X-ray diffractometer（XRD） and thermogravimetry were employed to investigate their morphologies, phases and cyclic oxidation behaviors in atmosphere at 1 050℃, compared with the coating without nano-particles. With the addition of nano-particles, the growth pattern of the grains at the interface changed from epitaxial growth to non-epitaxial growth or part-epitaxial growth; slender dendrites were broken and cellularized; cracks and pores were restrained; and the oxidation weight-gain and the stripping resistance of the oxide scale were improved as well. Among the three kinds of nano-particles, the SiC nano-particles showed the most improvement on microstructure, while the CeO2 nano-particles were insufficient, but its effects on the oxidation resistance are the same as those of the SiC nano-particles. Based on the discussions of the influence mechanism, it is believed that CeO2 nano-particles would show better improvement than SiC nano-particles if the proper amount is added and the proper preparation technique of micro-nanometer composite powders is adopted, with the synergistic action of nanometer effect and reactive element effect.展开更多
A new method of the formation of composite coatings with the function of active corrosion protection of magnesium alloys was developed using the plasma electrolytic oxidation(PEO) method. Susceptibility of PEO-layers ...A new method of the formation of composite coatings with the function of active corrosion protection of magnesium alloys was developed using the plasma electrolytic oxidation(PEO) method. Susceptibility of PEO-layers to pitting formation was evaluated using localized electrochemical methods(SVET/SIET). The morphological features and electrochemical properties of composite coatings were studied using SEM/EDX, XRD, micro-Raman spectroscopy and EIS/PDP measurements, respectively. The effect of surface layers impregnation with corrosion inhibitor on their protective properties in a corrosive environment was established. Additional protection was achieved using controllable coating pore sealing with polymer. It was found that the polymer treatment of the PEO-layer does not reduce the inhibitor’s efficiency. The formed protective composite inhibitor-and-polymer-containing layers decrease the corrosion current density of a magnesium alloy in a 3 wt.% Na Cl solution to three orders of magnitude. This predetermines the prospect of new smart coatings formation that significantly expand the field of application of electrochemically active materials. The mechanism of smart composite coating corrosion degradation was established. The antibacterial activity of the inhibitor-containing coatings against S. aureus methicillin-resistant strain was proved using the in vitro model. These protective layers are promising for reducing the incidence of implant-associated infections.展开更多
A coating of composition Si-40Mo (wt pct) was prepared by fused slurry coating method on the two-dimensional carbon/carbon (2D-C/C) composite to improve oxidation resistance. In the procedure of the fabrication, pure ...A coating of composition Si-40Mo (wt pct) was prepared by fused slurry coating method on the two-dimensional carbon/carbon (2D-C/C) composite to improve oxidation resistance. In the procedure of the fabrication, pure St slurry inner layer in the pre-coating was necessary to apply because of infiltration of liquid Si into the substrate during the sintering. The coating consists of Si continuous phase and MoSi2 particles. In addition, the infiltration of Si into the substrate and the SiC reaction layer between the coating and the C/C composite were observed. Oxidation behavior of coated and uncoated C/C composites was studied in cyclic mode. The oxidation resistance and the thermal shock resistance of the Si-Mo fused slurry coating were quite excellent at 1370℃.展开更多
The TiN coatings on the surfaces of various cemented carbides were performed by use of reactive magnetron sputtering. The highest microhardness which was obtained in our experiment was 49 GPa. The order of effects of ...The TiN coatings on the surfaces of various cemented carbides were performed by use of reactive magnetron sputtering. The highest microhardness which was obtained in our experiment was 49 GPa. The order of effects of deposition parameters is resulted from the L16 experiments according to orthogonal design. The pole density analysis indicated that there were a few of the textureless samples. The crystal orientation of TiN exhibited clear regularity and affected microhardness and other properties of films remarkably. A concept relating to structure factor was proposed. A layer-like structure was found. SAES showed that a transition layer exists between substrate and coating and its thickness is of a micron. The formation mechanism of film was discussed.展开更多
This paper describes coating protection of production facilities of offshore oil fields based on the practice of development of Bohai Offshore Oil Field, with focus laid on the selection of coating systems, surface pr...This paper describes coating protection of production facilities of offshore oil fields based on the practice of development of Bohai Offshore Oil Field, with focus laid on the selection of coating systems, surface preparation, coating application, as well as coating inspection for four types of major production facilities.展开更多
A multi-layer coating for carbon-carbon composites with a Si-W outer layer,a SiC barrier layer and a SiC transition layer is prepared by the combination of siliconiza-tion, CVD and liquid reaction method. The effect o...A multi-layer coating for carbon-carbon composites with a Si-W outer layer,a SiC barrier layer and a SiC transition layer is prepared by the combination of siliconiza-tion, CVD and liquid reaction method. The effect of temperature on the oxidation protec-tion life from 1600 to 17OOC is investigated. The thickness of the oxide film on thecoating surface is measured through SEM and EMPA. A concept of critical oxide filmthickness and a critical oxidation protection time is put forward, and, based on it, the re-lation of the critical time with temperature is analyzed. The re8ults show that the relationof the critical oxidation protection time with temperature found by the experiments is fullyidentical with that calcu1ated based on the critical thickness- The physical significance andthe effect factors of the critical oxide film thickness are discussed.展开更多
The corrosion resistance of NiCrBSi coating deposited on steel substrate by HVOF was examined using electrochemical tests and immersion tests so as to offer an experimental basis to expand a promising applied field of...The corrosion resistance of NiCrBSi coating deposited on steel substrate by HVOF was examined using electrochemical tests and immersion tests so as to offer an experimental basis to expand a promising applied field of HVOF in aqueous medium, comparing with those of coatings deposited by oxyacetylene flame spraying and flame cladding. The results show that the general corrosion rate of HVOF sprayed coatings is quite bigger than that of clad coatings, but it is less sensitive to local corrosion. There is less and smaller porosity in the coatings deposited by HVOF than that in flame sprayed coatings. The effects of porosity on the corrosion current density was indistinctive, but the existence of large amount of defects in the coatings damaged the cohesion of the coatings, causing the metallic particles drop off from the coatings under the influence of corrosive medium. Improving the quality and reducing the porosity of coatings is the key to get the coatings with high corrosion resistance.展开更多
Three major types of protective coating of wood and wood-based materials have been considered. These three types include the coatings based on carboxyl-containing water-soluble polymers which are easily cross-linked b...Three major types of protective coating of wood and wood-based materials have been considered. These three types include the coatings based on carboxyl-containing water-soluble polymers which are easily cross-linked by inorganic salts or OH-containing compounds, pH-sensitive coatings and polymer multi-layer structures. First of three mentioned approaches allows affecting permeability and enhancing the prevention the loss of water from the surface of wood to its surrounding. The advantage of the second approach is its ability to vary and purposely adjust the polymer composition and the number and distribution of -COOH groups in the chain which make the originally water-soluble polymers completely insoluble. The strong feature of the third approach which includes broad use of hydrogen-bonded films produced by layer-by-layer self-assembly is the possibility of manipulation of coatings stability after construction.展开更多
Ultra-high temperature ceramic(UHTC)coatings are used to protect the hot-end components of hypervelocity aerocrafts from thermal ablation.This study provides a new approach to fabricate UHTC coatings with high speed l...Ultra-high temperature ceramic(UHTC)coatings are used to protect the hot-end components of hypervelocity aerocrafts from thermal ablation.This study provides a new approach to fabricate UHTC coatings with high speed laser cladding(HSLC)technology,and places more emphasis on investigating the formation mechanism,phase compositions,and mechanical properties of HSLC-UHTC coatings.Results show that a well-bonded interface between the coating and the tantalum alloy substrate can be formed.The coating is mainly composed of(Zr,Ta)C ceramic solid solution phase with a content of higher than 90% by volume and Ta(W)metal solid solution phase.At a relatively high powder feeding rate,the ZrC ceramic phase appears in the coating while a dense ZrC UHTC top layer with a thickness of up to~50μm is successfully fabricated.As for the mechanical properties of the HSLC coatings,the fracture toughness of the coating decreases with the increase of powder feeding rate.The increase of carbide solid solution phase can significantly improve the high temperature microhardness(552.7±1.8 HV0.5@1000℃).The innovative design of HSLC ZrC-based coatings on refractory alloys accomplishes continuous transitions on microstructure and properties from the substrate to the UHTC top layer,which is a very promising candidate scheme for thermal protection coating.展开更多
A γ-TiAl alloy with nominal composition of Ti-47%Al（molar fraction） was directionally solidified in an alumina mould with an Y2O3 protective coating.The effects of processing parameters（melting temperature and int...A γ-TiAl alloy with nominal composition of Ti-47%Al（molar fraction） was directionally solidified in an alumina mould with an Y2O3 protective coating.The effects of processing parameters（melting temperature and interaction time） on the metal-coating interface,microstructure and chemical composition of the alloy were evaluated.The result shows that the Y2O3 protective coating exhibits an effective barrier capability to avoid direct contact between the mould base material and the TiAl melt,although the Y2O3 coating is found to suffer some erosion and be slightly dissolved by the molten TiAl due to the coating-metal interactions.The directionally solidified alloys were contaminated with Y and O,and Y2O3 inclusions were dispersed in the metal matrix.The reason for this metal contamination is the Y2O3 coating dissolution by the TiAl melt.One mode of the interaction between Y2O3 and the TiAl melt is dissolution of yttrium and atomic oxygen in the melt by reaction Y2O3（s）=2Y（in TiAl melt）＋3O（in TiAl melt）.Both the extent of alloy contamination and the volume fractions of Y2O3 inclusions depend on the melting temperature and the interaction time.展开更多
A ceramic matrix coating for minimizing steel loss of stainless steel at high temperatures was prepared by handled air-spraying technique, and the influence of coating on surface quality of stainless steel was mainly ...A ceramic matrix coating for minimizing steel loss of stainless steel at high temperatures was prepared by handled air-spraying technique, and the influence of coating on surface quality of stainless steel was mainly investiga ted in laboratory. Experimental results showed that the protective coating reduced the oxidation of stainless steel by more than 91% and minimized high temperature scaling and also enhanced steel surface quality. The scales of coated specimen were removed completely and the scales of uncoated specimen were partly residual on the surface after cool ing process. Mn-rich and Fe-rich zones were found in the oxides. The Cr2 O3 found in scales came from the underlying stainless steel and formed a Cr rich layer along the spalled surface.展开更多
The properties of coatings formed on the MA8 magnesium alloy by the plasma electrolytic oxidation in electrolytes containing mechanical mixture of zirconia and silica nanoparticles in concentrations of 2,4 and 6 g/l h...The properties of coatings formed on the MA8 magnesium alloy by the plasma electrolytic oxidation in electrolytes containing mechanical mixture of zirconia and silica nanoparticles in concentrations of 2,4 and 6 g/l have been investigated.It has been established by SEM,EDS,and XPS that ZrO_(2)/SiO_(2)nanoparticles successfully were incorporated into the coatings.Micro-Raman spectroscopy showed the presence of ZrO_(2)in tetragonal and monoclinic forms in the PEO-coating composition as well as Mg_(2)SiO_(4) in tetrahedral configuration uniformly distributed in the outer part of coatings.Obtained coatings significantly reduce corrosion current density in comparison with bare Mg alloy and base PEOlayer(from 2.4×10^(–7)A/cm^(2) for base PEO layer to 0.7×10^(–7)A/cm^(2) for coatings with nanoparticles).It has been found that the presence of solid nanoparticles in the composition of coating has a positive effect on their hardness(this parameter was increased from 2.1±0.3 GPa to 3.1±0.4 GPa)and wearproof(the wear was reduced from(4.3±0.4)×10^(–5)mm^(3)/(N×m)to(3.5±0.2)×10^(–5)mm^(3)/(N×m)).展开更多
Zinc metal anodes face several challenges,including the uncontrolled formation of dendrites,hydrogen evolution,and corrosion,which seriously hinder their application in practice.To address the above problems such as d...Zinc metal anodes face several challenges,including the uncontrolled formation of dendrites,hydrogen evolution,and corrosion,which seriously hinder their application in practice.To address the above problems such as dendrite formation and corrosion,we present a simple and applicable immersion method that enables in situ formation of a zinc phytate(PAZ)coating on the surface of commercial Zn flakes via a substitution reaction.This protective coating mitigates corrosion of zinc flakes by the electrolyte,reduces the interfacial impedance,and accelerates the migration kinetics of zinc ions.Besides,this method can preferentially expose the(002)crystal plane with strong atomic bonding,which not only improves the corrosion resistance of the zinc flake,but can also guide the parallel deposition of zinc ions along the(002)crystal plane and reduce the formation of dendrites.Benefiting from the above advantages,the PAZ@Zn‖Cu half-cell has shown over 900 cycles with average coulombic efficiency(CE)of99.81%at 4 mA cm^(-2).Besides,the PAZ@Zn‖PAZ@Zn symmetric cell operate stably for>1000 h at5 mA cm^(-2)and>340 h at 10 mA cm^(-2).Furthermore,we demonstrated that this in situ chemical treatment enables the formation of a robust,well-bound protective coating.This method provides insights for advancing the commercialization of zinc anodes and other metal anodes.展开更多
基金Funded by the National Natural Science Foundation of China(No.51202249)the Key Projects in the National Science&Technology Pillar Program in the Twelfth Five-year Plan Period(No.2012BAB08B04)
文摘The low-melting phosphate glass was prepared for production of glass binders for protective coating of steel slab. Effects of different O/P ratios on glass structures and properties were analyzed. Differential thermal analysis （DTA） and infrared spectroscopy （IR） techniques were applied for low-melting glass binder. It was found that the glass transition temperature（T） was about 300 ℃ and softening temperature（T1） was about 480 ℃. The choice of O/P ratio was very important to the glass transition and softening temperatures. When more P=O bonds existed in the glass networks, P-O-P bond angle was deformed with decreasing of the ratio of O/E The coatings could adhere to the substrates instantaneously at 800 ℃ when the content of binder exceeded 3wt%. The optimal content of glass binder was 5wt%.
文摘In order to protect the finished structures on the front side during deep silicon wet etching processes, the wax coating for double-sided etching process on the wafer is studied to separate the aforementioned structures from the strong aqueous bases. By way of heating and vacuumization, the air bubbles are expelled from the coating to extend the protection duration. The air pressure in the sealed chamber is 0.026 7 Pa, and the temperature of the heated wafer is 300℃. Two kinds of the wax are used, and the corresponding photos of the etched wafer and the protection times are given. In 75 ℃ 10 % KOH solution, the protection duration is more than 8 h.
基金carried out within the framework of the grant of the Russian Science Foundation.project No. 22-23-00937。
文摘A comprehensive study of the properties of coatings formed on a magnesium alloy by plasma electrolytic oxidation(PEO) using the electrolytes with nanosized particles of anatase(titanium dioxide) has been carried out. Formed coatings reduce corrosion current density 2.5-fold and increase hardness by 25% compared to a coating without particles. Confocal micro-Raman spectroscopy revealed the presence of anatase and rutile phases in the composition of PEO coating due to the incorporation of TiO2nanoparticles during plasma electrolytic treatment. The presence of titanium dioxide had a positive effect on the photocatalytic properties of coatings: the constant rate of the methyl orange and methyl blue decomposition is increased in 1.6 and 1.8-fold, respectively, compared to the coating formed in electrolyte without TiO_(2) particles.
基金This project is supported by the Science Fund of the Chinese Academy of Sciences.
文摘Polymer-metal oxane bonds (M-O-Si) can be created in the form of tight networks by silane plasma polymerization directly on the metal (e.g. copper) substrates. In this paper the structure and properties of the plasma-deposited organosilane polymers, the corrosion performance of such coating system on copper substrates were investigated.
基金Sponsored by the National High Technology Research and Development Program of China(863 Program)(Grant No.2009AA035301)the ChinaPostdoctoral Science Foundation(Grant No.2012M511544)
文摘The thermal radiation properties of pyrolytic carbon(PyC)protective coatings for monocrystalline silicon furnace prepared by different processes were tested.The changes of normal emissivity of carbon materials caused by PyC protective coatings were discussed,and the influence of phase structure and surface appearance on the thermal radiation properties was investigated.The results show that the thermal radiation properties of PyC protective coatings with the wave band of 5-25μm are better than C/C substrate,further,normal spectral emissivity of CVD PyC coating remains basically at 0.85-0.90,and the normal total emissivity can reach0.89,which shows high thermal radiation performance.For resin PyC coating and CVD PyC coating,the degree of graphitization are 44.53%and 16.28%respectively,and the R value of Raman spectrum are 0.964and 1.384 respectively.Relatively disorder graphite structure of the latter causes various vibration modes,and the spectral emissivity is better,so the thermal radiation property of CVD PyC coating is excellent.A lot of spherical particles exists on the surface of the CVD PyC coating,and the more interface and spacing of particles reduce the number of particles per unit volume.Therefore,the scattering of thermal radiation is strongly strengthened,and the spectral emissivity is higher.
基金Funded by the Key Projects in the National Science &Technology Pillar Program in the Twelfth Five-year Plan Period(No.2012BAB08B04)the National Natural Science Foundation of China(No.51202249)
文摘A kind of ceramic slurry was prepared and sprayed onto the surface of 9Ni steel at room temperature. The coating layer will not only reduce the depth of the formed Ni-enriched entanglement at high temperature but also have an excellent ability to resist oxidation of the 9Ni steel. Compared to bare specimen, the depths of the entanglement of the coated 9Ni specimen could be successfully reduced by 74.1% and the oxidation loss be decreased by 62.3% by heating at 1 250 ℃ for 60 min. In addition, the coated specimen indicates no trace of oxide pegs. It proves that the coating has outstanding improvement to internal oxidation resistance. Some characterization methods such as metalloscopy, XRD, XPS, SEM and EDX have been used to reveal a possible protective mechanism. The result shows that the coating layer reacts with the iron oxide to form Mg Fe2O4 on the surface of the coated specimen, which could provide a smaller diffusion coefficient rate of Fe ion. The coating with a low cost and easy implementation is promisingly applicable in the slab-reheating process of the 9Ni steel.
基金The formation of coatings,as well as XRD,XPS,and OSP analyzes was supported by Russian Science Foundation Grant No.22-73-10149,https://rscf.ru/project/22-73-10149/The SEM,EDX analyzes and study of absorption of neutron radiation by coatings was supported by the Russian Science Foundation Grant No.23-13-00329,https://rscf.ru/ project/23-13-00329/。
文摘The work provides the results of the one-step formation of boron-containing coatings on an Mg–Mn–Ce alloy by plasma electrolytic oxidation. The results of studies of the composition, structure and morphology of heteroxide coatings are presented. It was established that the boron is contained in the coating mainly in the form of B or B_(2)O_(3). The introduction of B changes the color of coatings, and also helps to increase their porosity. The method of determining the full cross section of the interaction of thermal neutron absorption efficiency by samples material using the installation of neutron-activation analysis based on ^(252)Cf was developed. It was shown that the introduction of boron into the formed coatings allows to increase the macroscopic cross-section of the interaction of samples with thermal neutrons by 3.8 times. This effect opens the potential for the use of synthesized material in the field of nuclear technologies and aerospace industry.
基金supported by Specialized Research Fund for Doctoral Program of Higher Education of China (Grant No. 20060287019)Opening Research Fund of Jiangsu Provincial Key Laboratory of Tribology of China (Grant No. kjsmcx07001)Jiangsu Provincial Graduate Innovation Foundation of China (Grant No. CX08B-039Z)
文摘Nano-particles which can largely improve the microstructure and oxidation resistance of materials are often used as a strengthening component in metal matrix composites. However, few studies were reported on its application in the bond coat of duplex structure thermal barrier coating（TBC）. Three kinds of NiCoCrAlY coatings strengthened by different nano-particles with the same addition （1%, mass fraction） were prepared by the laser cladding technique on Ni-based superalloy substrates, aiming to study the effects of the nano-particles on microstructure and oxidation resistance of NiCoCrAlY coatings （the bond coat of the duplex structure thermal barrier coatings）. Scanning electron microscope （SEM）, X-ray diffractometer（XRD） and thermogravimetry were employed to investigate their morphologies, phases and cyclic oxidation behaviors in atmosphere at 1 050℃, compared with the coating without nano-particles. With the addition of nano-particles, the growth pattern of the grains at the interface changed from epitaxial growth to non-epitaxial growth or part-epitaxial growth; slender dendrites were broken and cellularized; cracks and pores were restrained; and the oxidation weight-gain and the stripping resistance of the oxide scale were improved as well. Among the three kinds of nano-particles, the SiC nano-particles showed the most improvement on microstructure, while the CeO2 nano-particles were insufficient, but its effects on the oxidation resistance are the same as those of the SiC nano-particles. Based on the discussions of the influence mechanism, it is believed that CeO2 nano-particles would show better improvement than SiC nano-particles if the proper amount is added and the proper preparation technique of micro-nanometer composite powders is adopted, with the synergistic action of nanometer effect and reactive element effect.
基金supported by the Grant of Russian Science Foundation, Russia (project no. 21–73– 10148, https://rscf.ru/en/project/21–73–10148/)The study of material‘s structure, composition, and corrosion processes kinetics was supported by the Grant of Russian Science Foundation, Russia (project no. 20–13–00130, https://rscf.ru/en/project/20–13–00130/)Raman spectra were acquired under the government assignments from the Ministry of Science and Higher Education of the Russian Federation, Russia (project no. FWFN(0205)-2022–0003)。
文摘A new method of the formation of composite coatings with the function of active corrosion protection of magnesium alloys was developed using the plasma electrolytic oxidation(PEO) method. Susceptibility of PEO-layers to pitting formation was evaluated using localized electrochemical methods(SVET/SIET). The morphological features and electrochemical properties of composite coatings were studied using SEM/EDX, XRD, micro-Raman spectroscopy and EIS/PDP measurements, respectively. The effect of surface layers impregnation with corrosion inhibitor on their protective properties in a corrosive environment was established. Additional protection was achieved using controllable coating pore sealing with polymer. It was found that the polymer treatment of the PEO-layer does not reduce the inhibitor’s efficiency. The formed protective composite inhibitor-and-polymer-containing layers decrease the corrosion current density of a magnesium alloy in a 3 wt.% Na Cl solution to three orders of magnitude. This predetermines the prospect of new smart coatings formation that significantly expand the field of application of electrochemically active materials. The mechanism of smart composite coating corrosion degradation was established. The antibacterial activity of the inhibitor-containing coatings against S. aureus methicillin-resistant strain was proved using the in vitro model. These protective layers are promising for reducing the incidence of implant-associated infections.
文摘A coating of composition Si-40Mo (wt pct) was prepared by fused slurry coating method on the two-dimensional carbon/carbon (2D-C/C) composite to improve oxidation resistance. In the procedure of the fabrication, pure St slurry inner layer in the pre-coating was necessary to apply because of infiltration of liquid Si into the substrate during the sintering. The coating consists of Si continuous phase and MoSi2 particles. In addition, the infiltration of Si into the substrate and the SiC reaction layer between the coating and the C/C composite were observed. Oxidation behavior of coated and uncoated C/C composites was studied in cyclic mode. The oxidation resistance and the thermal shock resistance of the Si-Mo fused slurry coating were quite excellent at 1370℃.
文摘The TiN coatings on the surfaces of various cemented carbides were performed by use of reactive magnetron sputtering. The highest microhardness which was obtained in our experiment was 49 GPa. The order of effects of deposition parameters is resulted from the L16 experiments according to orthogonal design. The pole density analysis indicated that there were a few of the textureless samples. The crystal orientation of TiN exhibited clear regularity and affected microhardness and other properties of films remarkably. A concept relating to structure factor was proposed. A layer-like structure was found. SAES showed that a transition layer exists between substrate and coating and its thickness is of a micron. The formation mechanism of film was discussed.
文摘This paper describes coating protection of production facilities of offshore oil fields based on the practice of development of Bohai Offshore Oil Field, with focus laid on the selection of coating systems, surface preparation, coating application, as well as coating inspection for four types of major production facilities.
文摘A multi-layer coating for carbon-carbon composites with a Si-W outer layer,a SiC barrier layer and a SiC transition layer is prepared by the combination of siliconiza-tion, CVD and liquid reaction method. The effect of temperature on the oxidation protec-tion life from 1600 to 17OOC is investigated. The thickness of the oxide film on thecoating surface is measured through SEM and EMPA. A concept of critical oxide filmthickness and a critical oxidation protection time is put forward, and, based on it, the re-lation of the critical time with temperature is analyzed. The re8ults show that the relationof the critical oxidation protection time with temperature found by the experiments is fullyidentical with that calcu1ated based on the critical thickness- The physical significance andthe effect factors of the critical oxide film thickness are discussed.
文摘The corrosion resistance of NiCrBSi coating deposited on steel substrate by HVOF was examined using electrochemical tests and immersion tests so as to offer an experimental basis to expand a promising applied field of HVOF in aqueous medium, comparing with those of coatings deposited by oxyacetylene flame spraying and flame cladding. The results show that the general corrosion rate of HVOF sprayed coatings is quite bigger than that of clad coatings, but it is less sensitive to local corrosion. There is less and smaller porosity in the coatings deposited by HVOF than that in flame sprayed coatings. The effects of porosity on the corrosion current density was indistinctive, but the existence of large amount of defects in the coatings damaged the cohesion of the coatings, causing the metallic particles drop off from the coatings under the influence of corrosive medium. Improving the quality and reducing the porosity of coatings is the key to get the coatings with high corrosion resistance.
文摘Three major types of protective coating of wood and wood-based materials have been considered. These three types include the coatings based on carboxyl-containing water-soluble polymers which are easily cross-linked by inorganic salts or OH-containing compounds, pH-sensitive coatings and polymer multi-layer structures. First of three mentioned approaches allows affecting permeability and enhancing the prevention the loss of water from the surface of wood to its surrounding. The advantage of the second approach is its ability to vary and purposely adjust the polymer composition and the number and distribution of -COOH groups in the chain which make the originally water-soluble polymers completely insoluble. The strong feature of the third approach which includes broad use of hydrogen-bonded films produced by layer-by-layer self-assembly is the possibility of manipulation of coatings stability after construction.
基金supported by the National Natural Science Foundation of China(Nos.52105233 and 52275366)the Tianjin Science and Technology Plan Project(No.22JCYBJC01590).
文摘Ultra-high temperature ceramic(UHTC)coatings are used to protect the hot-end components of hypervelocity aerocrafts from thermal ablation.This study provides a new approach to fabricate UHTC coatings with high speed laser cladding(HSLC)technology,and places more emphasis on investigating the formation mechanism,phase compositions,and mechanical properties of HSLC-UHTC coatings.Results show that a well-bonded interface between the coating and the tantalum alloy substrate can be formed.The coating is mainly composed of(Zr,Ta)C ceramic solid solution phase with a content of higher than 90% by volume and Ta(W)metal solid solution phase.At a relatively high powder feeding rate,the ZrC ceramic phase appears in the coating while a dense ZrC UHTC top layer with a thickness of up to~50μm is successfully fabricated.As for the mechanical properties of the HSLC coatings,the fracture toughness of the coating decreases with the increase of powder feeding rate.The increase of carbide solid solution phase can significantly improve the high temperature microhardness(552.7±1.8 HV0.5@1000℃).The innovative design of HSLC ZrC-based coatings on refractory alloys accomplishes continuous transitions on microstructure and properties from the substrate to the UHTC top layer,which is a very promising candidate scheme for thermal protection coating.
文摘A γ-TiAl alloy with nominal composition of Ti-47%Al（molar fraction） was directionally solidified in an alumina mould with an Y2O3 protective coating.The effects of processing parameters（melting temperature and interaction time） on the metal-coating interface,microstructure and chemical composition of the alloy were evaluated.The result shows that the Y2O3 protective coating exhibits an effective barrier capability to avoid direct contact between the mould base material and the TiAl melt,although the Y2O3 coating is found to suffer some erosion and be slightly dissolved by the molten TiAl due to the coating-metal interactions.The directionally solidified alloys were contaminated with Y and O,and Y2O3 inclusions were dispersed in the metal matrix.The reason for this metal contamination is the Y2O3 coating dissolution by the TiAl melt.One mode of the interaction between Y2O3 and the TiAl melt is dissolution of yttrium and atomic oxygen in the melt by reaction Y2O3（s）=2Y（in TiAl melt）＋3O（in TiAl melt）.Both the extent of alloy contamination and the volume fractions of Y2O3 inclusions depend on the melting temperature and the interaction time.
基金Item Sponsored by National Natural Science Foundation of China(51202249)Key Projects in National Science and Technology Pillar Program in the Twelfth Five-year Plan of China(2012BAB08B04)
文摘A ceramic matrix coating for minimizing steel loss of stainless steel at high temperatures was prepared by handled air-spraying technique, and the influence of coating on surface quality of stainless steel was mainly investiga ted in laboratory. Experimental results showed that the protective coating reduced the oxidation of stainless steel by more than 91% and minimized high temperature scaling and also enhanced steel surface quality. The scales of coated specimen were removed completely and the scales of uncoated specimen were partly residual on the surface after cool ing process. Mn-rich and Fe-rich zones were found in the oxides. The Cr2 O3 found in scales came from the underlying stainless steel and formed a Cr rich layer along the spalled surface.
基金supported within the frames of the Grant of the Russian Science Foundation, project No. 20-73-00280carried out within the framework of the Grant of the Russian Science Foundation, project No. 20-13-00130collected under the government assignments from Ministry of Science and Higher Education of the Russian Federation (project no. 0265-2019-0001)。
文摘The properties of coatings formed on the MA8 magnesium alloy by the plasma electrolytic oxidation in electrolytes containing mechanical mixture of zirconia and silica nanoparticles in concentrations of 2,4 and 6 g/l have been investigated.It has been established by SEM,EDS,and XPS that ZrO_(2)/SiO_(2)nanoparticles successfully were incorporated into the coatings.Micro-Raman spectroscopy showed the presence of ZrO_(2)in tetragonal and monoclinic forms in the PEO-coating composition as well as Mg_(2)SiO_(4) in tetrahedral configuration uniformly distributed in the outer part of coatings.Obtained coatings significantly reduce corrosion current density in comparison with bare Mg alloy and base PEOlayer(from 2.4×10^(–7)A/cm^(2) for base PEO layer to 0.7×10^(–7)A/cm^(2) for coatings with nanoparticles).It has been found that the presence of solid nanoparticles in the composition of coating has a positive effect on their hardness(this parameter was increased from 2.1±0.3 GPa to 3.1±0.4 GPa)and wearproof(the wear was reduced from(4.3±0.4)×10^(–5)mm^(3)/(N×m)to(3.5±0.2)×10^(–5)mm^(3)/(N×m)).
基金supported by the National Natural Science Foundation of China(51974368)the Hunan Provincial Natural Science Foundation of China(2020JJ2048)the Natural Science Foundation of Hunan Province China(2021JJ30823)。
文摘Zinc metal anodes face several challenges,including the uncontrolled formation of dendrites,hydrogen evolution,and corrosion,which seriously hinder their application in practice.To address the above problems such as dendrite formation and corrosion,we present a simple and applicable immersion method that enables in situ formation of a zinc phytate(PAZ)coating on the surface of commercial Zn flakes via a substitution reaction.This protective coating mitigates corrosion of zinc flakes by the electrolyte,reduces the interfacial impedance,and accelerates the migration kinetics of zinc ions.Besides,this method can preferentially expose the(002)crystal plane with strong atomic bonding,which not only improves the corrosion resistance of the zinc flake,but can also guide the parallel deposition of zinc ions along the(002)crystal plane and reduce the formation of dendrites.Benefiting from the above advantages,the PAZ@Zn‖Cu half-cell has shown over 900 cycles with average coulombic efficiency(CE)of99.81%at 4 mA cm^(-2).Besides,the PAZ@Zn‖PAZ@Zn symmetric cell operate stably for>1000 h at5 mA cm^(-2)and>340 h at 10 mA cm^(-2).Furthermore,we demonstrated that this in situ chemical treatment enables the formation of a robust,well-bound protective coating.This method provides insights for advancing the commercialization of zinc anodes and other metal anodes.
