The reduction of energy consumption is an increasingly important topic of the railway system.Energy-efficient train control(EETC)is one solution,which refers to mathematically computing when to accelerate,which cruisi...The reduction of energy consumption is an increasingly important topic of the railway system.Energy-efficient train control(EETC)is one solution,which refers to mathematically computing when to accelerate,which cruising speed to hold,how long one should coast over a suitable space,and when to brake.Most approaches in literature and industry greatly simplify a lot of nonlinear effects,such that they ignore mostly the losses due to energy conversion in traction components and auxiliaries.To fill this research gap,a series of increasingly detailed nonlinear losses is described and modelled.We categorize an increasing detail in this representation as four levels.We study the impact of those levels of detail on the energy optimal speed trajectory.To do this,a standard approach based on dynamic programming is used,given constraints on total travel time.This evaluation of multiple test cases highlights the influence of the dynamic losses and the power consumption of auxiliary components on railway trajectories,also compared to multiple benchmarks.The results show how the losses can make up 50%of the total energy consumption for an exemplary trip.Ignoring them would though result in consistent but limited errors in the optimal trajectory.Overall,more complex trajectories can result in less energy consumption when including the complexity of nonlinear losses than when a simpler model is considered.Those effects are stronger when the trajectory includes many acceleration and braking phases.展开更多
The railway vehicle gearbox is an important part of the railway vehicle traction transmission system which ensures the smooth running of railway vehicles.However,as the running speed of railway vehicles continues to i...The railway vehicle gearbox is an important part of the railway vehicle traction transmission system which ensures the smooth running of railway vehicles.However,as the running speed of railway vehicles continues to increase,the railway vehicle gearbox is exposed to a more demanding operating environment.Under both internal and external excitations,the gearbox is prone to faults such as fatigue cracks,and broken teeth.It is crucial to detect these faults before they result in severe failures and accidents.Therefore,understanding the dynamics and fault diagnosis of railway vehicle gearbox is needed.At present,there is a lack of systematic review of railway vehicle gearbox dynamics and fault diagnosis.So,this paper systematically summarizes the research progress on railway vehicle gearbox dynamics and fault diagnosis.To this end,this paper first summarizes the latest research progress on the dynamics of railway vehicle gearboxes.The dynamics and vibration characteristics of the gearbox are summarized under internal and external excitations,as well as faulty conditions.Then,the stateof-the-art signal processing and artificial intelligence methods for fault diagnosis of railway vehicle gearboxes are reviewed.In the end,future research prospects are given.展开更多
Rolling stock manufacturers are finding structural solutions to reduce power required by the vehicles,and the lightweight design of the car body represents a possible solution.Optimization processes and innovative mat...Rolling stock manufacturers are finding structural solutions to reduce power required by the vehicles,and the lightweight design of the car body represents a possible solution.Optimization processes and innovative materials can be combined in order to achieve this goal.In this framework,we propose the redesign and optimization process of the car body roof for a light rail vehicle,introducing a sandwich structure.Bonded joint was used as a fastening system.The project was carried out on a single car of a modern tram platform.This preliminary numerical work was developed in two main steps:redesign of the car body structure and optimization of the innovated system.Objective of the process was the mass reduction of the whole metallic structure,while the constraint condition was imposed on the first frequency of vibration of the system.The effect of introducing a sandwich panel within the roof assembly was evaluated,focusing on the mechanical and dynamic performances of the whole car body.A mass saving of 63%on the optimized components was achieved,corresponding to a 7.6%if compared to the complete car body shell.In addition,a positive increasing of 17.7%on the first frequency of vibration was observed.Encouraging results have been achieved in terms of weight reduction and mechanical behaviour of the innovated car body.展开更多
Automated operation and artificial intelligence technology have become essential for ensuring the safety, efficiency, and punctuality of railways, with applications such as ATO (Automatic Train Operation). In this stu...Automated operation and artificial intelligence technology have become essential for ensuring the safety, efficiency, and punctuality of railways, with applications such as ATO (Automatic Train Operation). In this study, the authors propose a method to efficiently simulate the kinematic characteristics of railroad vehicles depending on their speed zone. They utilized the function overloading function supported by a programming language and applied the fourth-order Lunge-Kutta method for dynamic simulation. By constructing an object model, the authors calculated vehicle characteristics and TPS and compared them with actual values, verifying that the developed model represents the real-life vehicle characteristics accurately. The study highlights potential improvements in automated driving and energy consumption optimization in the railway industry.展开更多
As the application of energy-absorption structure reaches an unprecedented scale in both academia and industry, a reflection upon the state-of-the-art developments in the crashworthiness design and structural optimiza...As the application of energy-absorption structure reaches an unprecedented scale in both academia and industry, a reflection upon the state-of-the-art developments in the crashworthiness design and structural optimization, becomes vital for successfully shaping the future energy-absorption structure. Physical impacting test and numerical simulation are the main methods to study the crashworthiness of railway vehicles at present. The end collision deformation area of the train can generally be divided into two kinds of structural design forms: integral absorbing structure design form and specific energy absorbing structure design form, and different energy-absorption structures introduced in this article can be equipped on different railway vehicles, so as to meet the balance of crashworthiness and economy. In pursuit of improving the capacity of energy dissipation in energy-absorption structures, studies are increasingly investigating multistage energy absorption systems, searching breakthrough when the energy dissipation capacity of the energy-absorption structure reaches its limit. In order to minimize injuries, a self-protective posture for occupants is also studied. Despite the abundance of energy-absorption structure research methods to-date, the problems of analysis and prediction during impact are still scarce, which is constituting one of many key challenges for the future.展开更多
Virtual prototype is an important idea to resolve design problems of railway vehicle. A different development method, which is based on national product and autonomous development, and would like to reflect the specia...Virtual prototype is an important idea to resolve design problems of railway vehicle. A different development method, which is based on national product and autonomous development, and would like to reflect the specialty of railway vehicle development in China, is presented. According to the developing process of railway vehicle, the research contents and developing method are pointed out. The integration between CAD and performance analysis software on dynamics and strength is mainly considered. In CAD environment, the properties for dynamics computing are extracted directly from the model and exported with model. This method can avoid data losing caused by model rebuilding in CAE software, and increase the direct dependence of product CAD. Then the vehicle model with properties will be used for real-time dynamics and kinematics analysis and simulation. Therefore, the strength of the parts can be analyzed. The results of dynamics and strength analysis will be fed back to optimize the design model. All operations are dispatched by a control platform, and all data are managed according to the principle of PDM. Testing results show this method is correct.展开更多
A state-of-art review is given to the new advances on fatigue reliability design and analysis methods of Chinese railway vehicle＇s structures. First, the structures are subject to a complicated random fatigue stressi...A state-of-art review is given to the new advances on fatigue reliability design and analysis methods of Chinese railway vehicle＇s structures. First, the structures are subject to a complicated random fatigue stressing history and this history should be determined by combining dynamic simulation and on-line inspection. Second, the random fatigue constitutions belong to an intrinsic fatigue phenomenon and a probabilistic model is developed to well describe them with two measurements of survival probability and confidence, similar model is also presented for the random stress-life rela- tions and extrapolated appropriately into Song fatigue life regime. Third, concept of the fatigue limit should be understood as the fatigue strength at a given fatigue life and a so-called local Basquin model method is proposed for measuring the random strengths. In addition, drawing and application methods of the Goodman-Smith diagram for integrally characterizing the random fatigue strengths are established in terms of ten kilometers. Fourth, a reliability stress-based method is constructed with a consideration of the random constitutive relations. These new advances form a new frame work for railway fatigue reliability design and analysis.展开更多
To ensure running safety,the secondary spring loads of railway vehicles must be well equalized.Due to the coupling interactive effects of these hyper static suspended structures,the equalization adjustment through shi...To ensure running safety,the secondary spring loads of railway vehicles must be well equalized.Due to the coupling interactive effects of these hyper static suspended structures,the equalization adjustment through shimming procedure is quite complex.Therefore,an effective and reliable method in application is developed in this paper.Firstly,the best regulation of spring load is solved based on a mechanical model of the secondary suspension system,providing a target for actual adjustment.To reveal the relationship between secondary spring load distribution and shim quantity sequence,a forecasting model is constructed and then modified experimentally with consideration of car body’s elastic deformation.Further,a gradient-based algorithm with a momentum operation is proposed for the load optimization.Effectiveness of the whole method has been verified on a test rig.It is experimentally confirmed that this research provides an important basis for achieving an optimal regulation of spring load distribution for multiple types of railway vehicles.展开更多
This paper introduces the application of new automatic welding technologies in railway vehicles manufacturing industry, and presents the state of art of advanced friction stir welding technology, semi-penetration lase...This paper introduces the application of new automatic welding technologies in railway vehicles manufacturing industry, and presents the state of art of advanced friction stir welding technology, semi-penetration laser welding technology and laser-arc hybrid welding technology in manufacturing aluminum alloy body shell, stainless steel body shell and bogie. This paper also analyzes the application and development trend of three welding technologies in the future.展开更多
Anti-slip control systems are essential for railway vehicle systems with traction.In order to propose an effective anti-slip control system,adhesion information between wheel and rail can be useful.However,direct meas...Anti-slip control systems are essential for railway vehicle systems with traction.In order to propose an effective anti-slip control system,adhesion information between wheel and rail can be useful.However,direct measurement or observation of adhesion condition for a railway vehicle in operation is quite demanding.Therefore,a proportional–integral controller,which operates simultaneously with a recently proposed swarm intelligencebased adhesion estimation algorithm,is proposed in this study.This approach provides determination of the adhesion optimum on the adhesion-slip curve so that a reference slip value for the controller can be determined according to the adhesion conditions between wheel and rail.To validate the methodology,a tram wheel test stand with an independently rotating wheel,which is a model of some low floor trams produced in Czechia,is considered.Results reveal that this new approach is more effective than a conventional controller without adhesion condition estimation.展开更多
<span style="font-family:Verdana;">Transportation of freight and passengers by train is one of the oldest types of transport, and has now taken root in most of the developing countries especially in Af...<span style="font-family:Verdana;">Transportation of freight and passengers by train is one of the oldest types of transport, and has now taken root in most of the developing countries especially in Africa. Recently, with the advent and development of high-speed trains, continuous monitoring of the railway vehicle suspension is of significant importance. For this reason, railway vehicles should be monitored continuously to avoid catastrophic events, ensure comfort, safety, and also improved performance while reducing life cycle costs. The suspension system is a very important part of the railway vehicle which supports the car-body and the bogie, isolates the forces generated by the track unevenness at the wheels and also controls the attitude of the car-body with respect to the track surface for ride comfort. Its reliability is directly related to the vehicle safety. The railway vehicle suspension often develops faults;worn springs and dampers in the primary and secondary suspension. To avoid a complete system failure, early detection of fault in the suspension of trains is of high importance. The main contribution of the research work is the prediction of faulty regimes of a</span> <span style="font-family:Verdana;">railway vehicle suspension based on a hybrid model. The hybrid model</span><span style="font-family:Verdana;"> framework is in four folds;first, modeling of vehicle suspension system to generate vertical acceleration of the railway vehicle, parameter estimation or identification was performed to obtain the nominal parameter values of the vehicle suspension system based on the measured data in the second fold, furthermore, a supervised machine learning model was built to predict faulty and healthy state of the suspension system components (damage scenarios) based on support vector machine (SVM) and lastly, the development of a new SVM model with the damage scenarios to predict faults on the test data. The level of degradation at which the spring and damper becomes faulty for both pri</span><span style="font-family:Verdana;">mary and secondary suspension system was determined. The spring and</span><span style="font-family:Verdana;"> damper becomes faulty when the nominal values degrade by 50% and 40% and 30% and 40% for the secondary and primary suspension system respectively. The proposed model was able to predict faulty components with an accuracy of 0.844 for the primary and secondary suspension system.</span>展开更多
Using stochastic dynamic simulation for railway vehicle collision still faces many challenges,such as high modelling complexity and time-consuming.To address the challenges,we introduce a novel data-driven stochastic ...Using stochastic dynamic simulation for railway vehicle collision still faces many challenges,such as high modelling complexity and time-consuming.To address the challenges,we introduce a novel data-driven stochastic process modelling(DSPM)approach into dynamic simulation of the railway vehicle collision.This DSPM approach consists of two steps:(i)process description,four kinds of kernels are used to describe the uncertainty inherent in collision processes;(ii)solving,stochastic variational inferences and mini-batch algorithms can then be used to accelerate computations of stochastic processes.By applying DSPM,Gaussian process regression(GPR)and finite element(FE)methods to two collision scenarios(i.e.lead car colliding with a rigid wall,and the lead car colliding with another lead car),we are able to achieve a comprehensive analysis.The comparison between the DSPM approach and the FE method revealed that the DSPM approach is capable of calculating the corresponding confidence interval,simultaneously improving the overall computational efficiency.Comparing the DSPM approach with the GPR method indicates that the DSPM approach has the ability to accurately describe the dynamic response under unknown conditions.Overall,this research demonstrates the feasibility and usability of the proposed DSPM approach for stochastic dynamics simulation of the railway vehicle collision.展开更多
Changchun Railway Vehicle Co.,Ltd.(CRC) was founded in March 2002.Initiated by China's North Locomotive & Rolling Stock Industry (group) Corporation,and based on the main business as well as the capital of the...Changchun Railway Vehicle Co.,Ltd.(CRC) was founded in March 2002.Initiated by China's North Locomotive & Rolling Stock Industry (group) Corporation,and based on the main business as well as the capital of the former Changchun Car Company,CRC was founded as new joint-stock company,展开更多
In general, it is important to operate the; airgap length uniformly for improving the system efficiency independent of the flatness of the reaction plate in a railway propulsion system by a linear induction motor （LI...In general, it is important to operate the; airgap length uniformly for improving the system efficiency independent of the flatness of the reaction plate in a railway propulsion system by a linear induction motor （LIM）. And it is possible to operate the LIM propulsion system efficiently without a change of the LIM capacity through the airgap length control on the sloped rail. So, in this research, the authors introduce an airgap control system to control the airgap length which depends on the flatness of the secondary reaction plate when the LIM is operated, and design a rotary small-scaled LIM and its airgap control system before manufacturing the real system. Then, the authors analyze some characteristics of the LIM （thrust and normal force, input current, efficiency and power factor）, and through the LIM control modeling, the authors finally analyze an effect of the airgap-length control of the LIM by the airgap control system.展开更多
The relevant standard requirements both in domestic and abroad provide the basis for designing air-conditioning system of railway vehicles present. However, there are great differences in the fresh air volume indicato...The relevant standard requirements both in domestic and abroad provide the basis for designing air-conditioning system of railway vehicles present. However, there are great differences in the fresh air volume indicators among different standards requirements, and the requirements of each vehicle procurement contracts are also different. The design of air-conditioning become difficult above these. In this paper, the fresh air volume of different type railway vehicles is analyzed from health and equipment electricity consumption according to the railway vehicles air-conditioning system standard requirements in domestic and abroad. Some advises for designing air-conditioning system of railway vehicles through the fresh air volume calculation and comparison for domestic air-conditioning system of railway vehicles was provided.展开更多
A comprehensive modeling strategy for studying the thermomechanical tribological behaviors is proposed in this work.The wear degradation considering the influence of temperature(T)is predicted by Archard wear model wi...A comprehensive modeling strategy for studying the thermomechanical tribological behaviors is proposed in this work.The wear degradation considering the influence of temperature(T)is predicted by Archard wear model with the help of the UMESHMOTION subroutine and arbitrary Lagrangian–Eulerian(ALE)remeshing technique.Adopting the proposed method,the thermomechanical tribological behaviors of railway vehicle disc brake system composed of forged steel brake disc and Cu-based powder metallurgy(PM)friction block are studied systematically.The effectiveness of the proposed methodology is validated by experimental test on a self-designed scaled brake test bench from the perspectives of interface temperature,wear degradation,friction noise and vibration,and contact status evolution.This work can provide an effective way for the investigation of thermomechanical tribological behaviors in the engineering field.展开更多
Excessive vibrations of railway vehicles induced by dynamic impact loadings have a significant impact on train operating safety and stability;however,due to the complexity and diversity of railway lines and service en...Excessive vibrations of railway vehicles induced by dynamic impact loadings have a significant impact on train operating safety and stability;however,due to the complexity and diversity of railway lines and service environment,they are extremely difficult to eliminate.A comprehensive overview of recent studies on the impact vibration behavior of railway vehicles was given in this paper.First,the sources of impact excitations were categorized in terms of wheel-rail contact irregularity,aerodynamic loads,and longitudinal impulses by train traction/braking.Then the main research approaches of vehicle impact vibration were briefly introduced in theoretical,experimental,and simulation aspects.Also,the impact vibration response characteristics of railway vehicles were categorized and examined in detail to various impact excitation sources.Finally,some attempts of using the railway vehicle vibration to detect track defects and the possible mitigation measures were outlined.展开更多
To improve the fuel economy of rail vehicles,this study presents the feasibility of using power regenerating dampers(PRDs)in the primary suspension systems of railway vehicles and evaluates the potential and recoverab...To improve the fuel economy of rail vehicles,this study presents the feasibility of using power regenerating dampers(PRDs)in the primary suspension systems of railway vehicles and evaluates the potential and recoverable power that can be obtained.PRDs are configured as hydraulic electromagnetic-based railway primary vertical dampers and evaluated in parallel and series modes(with and without a viscous damper).Hydraulic configuration converts the linear behavior of the track into a unidirectional rotation of the generator,and the electromagnetic configuration provides a controllable damping force to the primary suspension system.In several case studies,generic railway vehicle primary suspension systems that are configured to include a PRD in the two configuration modes are modeled using computer simulations.The simulations are performed on measured tracks with typical irregularities for a generic UK passenger route.The performance of the modified vehicle is evaluated with respect to key performance indicators,including regenerated power,ride comfort,and running safety.Results indicate that PRDs can simultaneously replace conventional primary vertical dampers,regenerate power,and exhibit desirable dynamic performance.A peak power efficiency of 79.87%is theoretically obtained in series mode on a top-quality German Intercity Express track(Track 270)at a vehicle speed of 160 mile/h(~257 km/h).展开更多
In order to reflect the vertical random vibration characteristics of railway vehicles more truly and effectively,this paper regards the human body as a single-degree-of-freedom system attached to the bottom of the car...In order to reflect the vertical random vibration characteristics of railway vehicles more truly and effectively,this paper regards the human body as a single-degree-of-freedom system attached to the bottom of the carriage,and establishes a vertical dynamic model of railway vehicles by considering the influence of the coupling vibration effect between the passenger and the car body.The correctness of the model is verified by the real vehicle test.Then,the influence of the passengers on the vertical vibration characteristics of railway vehicles is analyzed,and the influence of the railway vehicle vibration on the vertical vibration characteristics of passengers is discussed in this paper.The research made in this paper can provide an effective model reference for the analysis of the vertical random vibration characteristics of railway vehicles and passengers,and for the optimization design of the suspension system parameters.展开更多
The study of nonlinear oscillations and chaos of a railway freight car is undertaken. The vehicle is considered as a multiple rigid body system with 9 degrees of freedom. The vehicle forward speed is taken as the con...The study of nonlinear oscillations and chaos of a railway freight car is undertaken. The vehicle is considered as a multiple rigid body system with 9 degrees of freedom. The vehicle forward speed is taken as the control parameter of the system. Hopf bifurcation point, limit cycles, quasiperiodic and chaotic motions of the system are computed by use of numerical methods. The identification of periodic, quasiperiodic and chaotic motions of the system is carried out by using the methods of phase plane portrait and Poincare map. Numerical results show that chaotic motion appears via the route of quasiperiodicity when the vehicle runs over a certain speed.展开更多
基金supported by Swiss Federal Office of Transport,the ETH foundation and via the grant RAILPOWER.
文摘The reduction of energy consumption is an increasingly important topic of the railway system.Energy-efficient train control(EETC)is one solution,which refers to mathematically computing when to accelerate,which cruising speed to hold,how long one should coast over a suitable space,and when to brake.Most approaches in literature and industry greatly simplify a lot of nonlinear effects,such that they ignore mostly the losses due to energy conversion in traction components and auxiliaries.To fill this research gap,a series of increasingly detailed nonlinear losses is described and modelled.We categorize an increasing detail in this representation as four levels.We study the impact of those levels of detail on the energy optimal speed trajectory.To do this,a standard approach based on dynamic programming is used,given constraints on total travel time.This evaluation of multiple test cases highlights the influence of the dynamic losses and the power consumption of auxiliary components on railway trajectories,also compared to multiple benchmarks.The results show how the losses can make up 50%of the total energy consumption for an exemplary trip.Ignoring them would though result in consistent but limited errors in the optimal trajectory.Overall,more complex trajectories can result in less energy consumption when including the complexity of nonlinear losses than when a simpler model is considered.Those effects are stronger when the trajectory includes many acceleration and braking phases.
基金sponsored by the National Natural Science Foundation of China(Grant#52375115)Shanghai Rising-Star Program(Grant#22YF1450500)Fundamental Research Funds for the Central Universities.Reviewers’and the editor’s efforts are also much appreciated.
文摘The railway vehicle gearbox is an important part of the railway vehicle traction transmission system which ensures the smooth running of railway vehicles.However,as the running speed of railway vehicles continues to increase,the railway vehicle gearbox is exposed to a more demanding operating environment.Under both internal and external excitations,the gearbox is prone to faults such as fatigue cracks,and broken teeth.It is crucial to detect these faults before they result in severe failures and accidents.Therefore,understanding the dynamics and fault diagnosis of railway vehicle gearbox is needed.At present,there is a lack of systematic review of railway vehicle gearbox dynamics and fault diagnosis.So,this paper systematically summarizes the research progress on railway vehicle gearbox dynamics and fault diagnosis.To this end,this paper first summarizes the latest research progress on the dynamics of railway vehicle gearboxes.The dynamics and vibration characteristics of the gearbox are summarized under internal and external excitations,as well as faulty conditions.Then,the stateof-the-art signal processing and artificial intelligence methods for fault diagnosis of railway vehicle gearboxes are reviewed.In the end,future research prospects are given.
文摘Rolling stock manufacturers are finding structural solutions to reduce power required by the vehicles,and the lightweight design of the car body represents a possible solution.Optimization processes and innovative materials can be combined in order to achieve this goal.In this framework,we propose the redesign and optimization process of the car body roof for a light rail vehicle,introducing a sandwich structure.Bonded joint was used as a fastening system.The project was carried out on a single car of a modern tram platform.This preliminary numerical work was developed in two main steps:redesign of the car body structure and optimization of the innovated system.Objective of the process was the mass reduction of the whole metallic structure,while the constraint condition was imposed on the first frequency of vibration of the system.The effect of introducing a sandwich panel within the roof assembly was evaluated,focusing on the mechanical and dynamic performances of the whole car body.A mass saving of 63%on the optimized components was achieved,corresponding to a 7.6%if compared to the complete car body shell.In addition,a positive increasing of 17.7%on the first frequency of vibration was observed.Encouraging results have been achieved in terms of weight reduction and mechanical behaviour of the innovated car body.
文摘Automated operation and artificial intelligence technology have become essential for ensuring the safety, efficiency, and punctuality of railways, with applications such as ATO (Automatic Train Operation). In this study, the authors propose a method to efficiently simulate the kinematic characteristics of railroad vehicles depending on their speed zone. They utilized the function overloading function supported by a programming language and applied the fourth-order Lunge-Kutta method for dynamic simulation. By constructing an object model, the authors calculated vehicle characteristics and TPS and compared them with actual values, verifying that the developed model represents the real-life vehicle characteristics accurately. The study highlights potential improvements in automated driving and energy consumption optimization in the railway industry.
基金Project(2018YFB1201701-08)supported by the National Key R&D Program of ChinaProject(ZLXD2017002)supported by the Strategic Leading Science and Technology Project of Central South University,ChinaProject(2019zzts145)supported by the Fundamental Research Funds for the Central Universities,China。
文摘As the application of energy-absorption structure reaches an unprecedented scale in both academia and industry, a reflection upon the state-of-the-art developments in the crashworthiness design and structural optimization, becomes vital for successfully shaping the future energy-absorption structure. Physical impacting test and numerical simulation are the main methods to study the crashworthiness of railway vehicles at present. The end collision deformation area of the train can generally be divided into two kinds of structural design forms: integral absorbing structure design form and specific energy absorbing structure design form, and different energy-absorption structures introduced in this article can be equipped on different railway vehicles, so as to meet the balance of crashworthiness and economy. In pursuit of improving the capacity of energy dissipation in energy-absorption structures, studies are increasingly investigating multistage energy absorption systems, searching breakthrough when the energy dissipation capacity of the energy-absorption structure reaches its limit. In order to minimize injuries, a self-protective posture for occupants is also studied. Despite the abundance of energy-absorption structure research methods to-date, the problems of analysis and prediction during impact are still scarce, which is constituting one of many key challenges for the future.
基金supported by National Science Found for Distinguished Young Scholars of China (No.50525518).
文摘Virtual prototype is an important idea to resolve design problems of railway vehicle. A different development method, which is based on national product and autonomous development, and would like to reflect the specialty of railway vehicle development in China, is presented. According to the developing process of railway vehicle, the research contents and developing method are pointed out. The integration between CAD and performance analysis software on dynamics and strength is mainly considered. In CAD environment, the properties for dynamics computing are extracted directly from the model and exported with model. This method can avoid data losing caused by model rebuilding in CAE software, and increase the direct dependence of product CAD. Then the vehicle model with properties will be used for real-time dynamics and kinematics analysis and simulation. Therefore, the strength of the parts can be analyzed. The results of dynamics and strength analysis will be fed back to optimize the design model. All operations are dispatched by a control platform, and all data are managed according to the principle of PDM. Testing results show this method is correct.
基金Selected from Proceedings of the 7th International Conference on Frontiers of Design and Manufacturing(ICFDM'2006)This project is supported by National Natural Science Foundation of China(No.50375130,No.50575189)+1 种基金Foundation for the Author of National Excellent Doctoral Dissertation of China(No.2002034)Program for New Century Excellent Talents in University,China(No.040890).
文摘A state-of-art review is given to the new advances on fatigue reliability design and analysis methods of Chinese railway vehicle＇s structures. First, the structures are subject to a complicated random fatigue stressing history and this history should be determined by combining dynamic simulation and on-line inspection. Second, the random fatigue constitutions belong to an intrinsic fatigue phenomenon and a probabilistic model is developed to well describe them with two measurements of survival probability and confidence, similar model is also presented for the random stress-life rela- tions and extrapolated appropriately into Song fatigue life regime. Third, concept of the fatigue limit should be understood as the fatigue strength at a given fatigue life and a so-called local Basquin model method is proposed for measuring the random strengths. In addition, drawing and application methods of the Goodman-Smith diagram for integrally characterizing the random fatigue strengths are established in terms of ten kilometers. Fourth, a reliability stress-based method is constructed with a consideration of the random constitutive relations. These new advances form a new frame work for railway fatigue reliability design and analysis.
基金Project(51305467)supported by the National Natural Science Foundation of ChinaProject(12JJ4050)supported by the Natural Science Foundation of Hunan Province,China
文摘To ensure running safety,the secondary spring loads of railway vehicles must be well equalized.Due to the coupling interactive effects of these hyper static suspended structures,the equalization adjustment through shimming procedure is quite complex.Therefore,an effective and reliable method in application is developed in this paper.Firstly,the best regulation of spring load is solved based on a mechanical model of the secondary suspension system,providing a target for actual adjustment.To reveal the relationship between secondary spring load distribution and shim quantity sequence,a forecasting model is constructed and then modified experimentally with consideration of car body’s elastic deformation.Further,a gradient-based algorithm with a momentum operation is proposed for the load optimization.Effectiveness of the whole method has been verified on a test rig.It is experimentally confirmed that this research provides an important basis for achieving an optimal regulation of spring load distribution for multiple types of railway vehicles.
文摘This paper introduces the application of new automatic welding technologies in railway vehicles manufacturing industry, and presents the state of art of advanced friction stir welding technology, semi-penetration laser welding technology and laser-arc hybrid welding technology in manufacturing aluminum alloy body shell, stainless steel body shell and bogie. This paper also analyzes the application and development trend of three welding technologies in the future.
基金supported by University of Pardubice,Czechia,Eskisehir Technical University,Turkey,and Newcastle University,United Kingdom.
文摘Anti-slip control systems are essential for railway vehicle systems with traction.In order to propose an effective anti-slip control system,adhesion information between wheel and rail can be useful.However,direct measurement or observation of adhesion condition for a railway vehicle in operation is quite demanding.Therefore,a proportional–integral controller,which operates simultaneously with a recently proposed swarm intelligencebased adhesion estimation algorithm,is proposed in this study.This approach provides determination of the adhesion optimum on the adhesion-slip curve so that a reference slip value for the controller can be determined according to the adhesion conditions between wheel and rail.To validate the methodology,a tram wheel test stand with an independently rotating wheel,which is a model of some low floor trams produced in Czechia,is considered.Results reveal that this new approach is more effective than a conventional controller without adhesion condition estimation.
文摘<span style="font-family:Verdana;">Transportation of freight and passengers by train is one of the oldest types of transport, and has now taken root in most of the developing countries especially in Africa. Recently, with the advent and development of high-speed trains, continuous monitoring of the railway vehicle suspension is of significant importance. For this reason, railway vehicles should be monitored continuously to avoid catastrophic events, ensure comfort, safety, and also improved performance while reducing life cycle costs. The suspension system is a very important part of the railway vehicle which supports the car-body and the bogie, isolates the forces generated by the track unevenness at the wheels and also controls the attitude of the car-body with respect to the track surface for ride comfort. Its reliability is directly related to the vehicle safety. The railway vehicle suspension often develops faults;worn springs and dampers in the primary and secondary suspension. To avoid a complete system failure, early detection of fault in the suspension of trains is of high importance. The main contribution of the research work is the prediction of faulty regimes of a</span> <span style="font-family:Verdana;">railway vehicle suspension based on a hybrid model. The hybrid model</span><span style="font-family:Verdana;"> framework is in four folds;first, modeling of vehicle suspension system to generate vertical acceleration of the railway vehicle, parameter estimation or identification was performed to obtain the nominal parameter values of the vehicle suspension system based on the measured data in the second fold, furthermore, a supervised machine learning model was built to predict faulty and healthy state of the suspension system components (damage scenarios) based on support vector machine (SVM) and lastly, the development of a new SVM model with the damage scenarios to predict faults on the test data. The level of degradation at which the spring and damper becomes faulty for both pri</span><span style="font-family:Verdana;">mary and secondary suspension system was determined. The spring and</span><span style="font-family:Verdana;"> damper becomes faulty when the nominal values degrade by 50% and 40% and 30% and 40% for the secondary and primary suspension system respectively. The proposed model was able to predict faulty components with an accuracy of 0.844 for the primary and secondary suspension system.</span>
基金supported by the National Key Research and Development Project(No.2019YFB1405401)the National Natural Science Foundation of China(No.5217120056)。
文摘Using stochastic dynamic simulation for railway vehicle collision still faces many challenges,such as high modelling complexity and time-consuming.To address the challenges,we introduce a novel data-driven stochastic process modelling(DSPM)approach into dynamic simulation of the railway vehicle collision.This DSPM approach consists of two steps:(i)process description,four kinds of kernels are used to describe the uncertainty inherent in collision processes;(ii)solving,stochastic variational inferences and mini-batch algorithms can then be used to accelerate computations of stochastic processes.By applying DSPM,Gaussian process regression(GPR)and finite element(FE)methods to two collision scenarios(i.e.lead car colliding with a rigid wall,and the lead car colliding with another lead car),we are able to achieve a comprehensive analysis.The comparison between the DSPM approach and the FE method revealed that the DSPM approach is capable of calculating the corresponding confidence interval,simultaneously improving the overall computational efficiency.Comparing the DSPM approach with the GPR method indicates that the DSPM approach has the ability to accurately describe the dynamic response under unknown conditions.Overall,this research demonstrates the feasibility and usability of the proposed DSPM approach for stochastic dynamics simulation of the railway vehicle collision.
文摘Changchun Railway Vehicle Co.,Ltd.(CRC) was founded in March 2002.Initiated by China's North Locomotive & Rolling Stock Industry (group) Corporation,and based on the main business as well as the capital of the former Changchun Car Company,CRC was founded as new joint-stock company,
文摘In general, it is important to operate the; airgap length uniformly for improving the system efficiency independent of the flatness of the reaction plate in a railway propulsion system by a linear induction motor （LIM）. And it is possible to operate the LIM propulsion system efficiently without a change of the LIM capacity through the airgap length control on the sloped rail. So, in this research, the authors introduce an airgap control system to control the airgap length which depends on the flatness of the secondary reaction plate when the LIM is operated, and design a rotary small-scaled LIM and its airgap control system before manufacturing the real system. Then, the authors analyze some characteristics of the LIM （thrust and normal force, input current, efficiency and power factor）, and through the LIM control modeling, the authors finally analyze an effect of the airgap-length control of the LIM by the airgap control system.
文摘The relevant standard requirements both in domestic and abroad provide the basis for designing air-conditioning system of railway vehicles present. However, there are great differences in the fresh air volume indicators among different standards requirements, and the requirements of each vehicle procurement contracts are also different. The design of air-conditioning become difficult above these. In this paper, the fresh air volume of different type railway vehicles is analyzed from health and equipment electricity consumption according to the railway vehicles air-conditioning system standard requirements in domestic and abroad. Some advises for designing air-conditioning system of railway vehicles through the fresh air volume calculation and comparison for domestic air-conditioning system of railway vehicles was provided.
基金financial support of the National Natural Science Foundation of China(52105160 and U22A20181)the Natural Science Foundation of Sichuan Province(2022NSFSC1877)+1 种基金China Postdoctoral Science Foundation(2022M720537)the Fundamental Research Funds for the Central Universities(2682021CX028).
文摘A comprehensive modeling strategy for studying the thermomechanical tribological behaviors is proposed in this work.The wear degradation considering the influence of temperature(T)is predicted by Archard wear model with the help of the UMESHMOTION subroutine and arbitrary Lagrangian–Eulerian(ALE)remeshing technique.Adopting the proposed method,the thermomechanical tribological behaviors of railway vehicle disc brake system composed of forged steel brake disc and Cu-based powder metallurgy(PM)friction block are studied systematically.The effectiveness of the proposed methodology is validated by experimental test on a self-designed scaled brake test bench from the perspectives of interface temperature,wear degradation,friction noise and vibration,and contact status evolution.This work can provide an effective way for the investigation of thermomechanical tribological behaviors in the engineering field.
基金supported by the National Key Research and Development Program(Grant 2020YFA0710902)the National Natural Science Foundation of China(Grants 11772275,U19A20110)。
文摘Excessive vibrations of railway vehicles induced by dynamic impact loadings have a significant impact on train operating safety and stability;however,due to the complexity and diversity of railway lines and service environment,they are extremely difficult to eliminate.A comprehensive overview of recent studies on the impact vibration behavior of railway vehicles was given in this paper.First,the sources of impact excitations were categorized in terms of wheel-rail contact irregularity,aerodynamic loads,and longitudinal impulses by train traction/braking.Then the main research approaches of vehicle impact vibration were briefly introduced in theoretical,experimental,and simulation aspects.Also,the impact vibration response characteristics of railway vehicles were categorized and examined in detail to various impact excitation sources.Finally,some attempts of using the railway vehicle vibration to detect track defects and the possible mitigation measures were outlined.
基金The authors are grateful for the financial support provided by the Sichuan Science and Technology Program(Grant No.2019JDRC0081).
文摘To improve the fuel economy of rail vehicles,this study presents the feasibility of using power regenerating dampers(PRDs)in the primary suspension systems of railway vehicles and evaluates the potential and recoverable power that can be obtained.PRDs are configured as hydraulic electromagnetic-based railway primary vertical dampers and evaluated in parallel and series modes(with and without a viscous damper).Hydraulic configuration converts the linear behavior of the track into a unidirectional rotation of the generator,and the electromagnetic configuration provides a controllable damping force to the primary suspension system.In several case studies,generic railway vehicle primary suspension systems that are configured to include a PRD in the two configuration modes are modeled using computer simulations.The simulations are performed on measured tracks with typical irregularities for a generic UK passenger route.The performance of the modified vehicle is evaluated with respect to key performance indicators,including regenerated power,ride comfort,and running safety.Results indicate that PRDs can simultaneously replace conventional primary vertical dampers,regenerate power,and exhibit desirable dynamic performance.A peak power efficiency of 79.87%is theoretically obtained in series mode on a top-quality German Intercity Express track(Track 270)at a vehicle speed of 160 mile/h(~257 km/h).
基金This work is supported by the National Natural Science Foundation of China(51575325).
文摘In order to reflect the vertical random vibration characteristics of railway vehicles more truly and effectively,this paper regards the human body as a single-degree-of-freedom system attached to the bottom of the carriage,and establishes a vertical dynamic model of railway vehicles by considering the influence of the coupling vibration effect between the passenger and the car body.The correctness of the model is verified by the real vehicle test.Then,the influence of the passengers on the vertical vibration characteristics of railway vehicles is analyzed,and the influence of the railway vehicle vibration on the vertical vibration characteristics of passengers is discussed in this paper.The research made in this paper can provide an effective model reference for the analysis of the vertical random vibration characteristics of railway vehicles and passengers,and for the optimization design of the suspension system parameters.
文摘The study of nonlinear oscillations and chaos of a railway freight car is undertaken. The vehicle is considered as a multiple rigid body system with 9 degrees of freedom. The vehicle forward speed is taken as the control parameter of the system. Hopf bifurcation point, limit cycles, quasiperiodic and chaotic motions of the system are computed by use of numerical methods. The identification of periodic, quasiperiodic and chaotic motions of the system is carried out by using the methods of phase plane portrait and Poincare map. Numerical results show that chaotic motion appears via the route of quasiperiodicity when the vehicle runs over a certain speed.
