A single screw compressor (SSC) is an important component found in many refrigeration systems.However,the durability is not so good because of the friction between its meshing pair.Therefore the column envelope meshin...A single screw compressor (SSC) is an important component found in many refrigeration systems.However,the durability is not so good because of the friction between its meshing pair.Therefore the column envelope meshing pair was pro-posed to prolong the operating life of SSCs,although it has not been applied to commercial refrigeration systems.To accelerate the industrial application,a mathematical model for analyzing the column envelope meshing pair is established based on the geometry and kinematics.Equations giving the flanks of column envelope grooves are obtained,and teeth flank meshing with the groove is designed.Results show that this model could be applicable in the design of the column envelope type SSC.展开更多
Rotor clearance is necessary for the safe operation of twin-screw compressors,and it has a major impact on the performance of twin-screw compressors.The purpose of this study was to obtain a rotor tooth profile with r...Rotor clearance is necessary for the safe operation of twin-screw compressors,and it has a major impact on the performance of twin-screw compressors.The purpose of this study was to obtain a rotor tooth profile with reasonable meshing clearance on the rotor end surface,so that the clearance on the rotor contact line would be uniform and the rotor could be smoothly meshed.Under ideal conditions,the rotor of a screw compressor should have no clearance or interference.However,owing to assembly errors,thermal compression,stress deformation,and other factors,a rotor without backlash modification will inevitably produce interference during operation.A new design method based on the Alpha shape solution was proposed to achieve an efficient and high-precision design of the clearance of the twin-screw rotor profile.This method avoids the complex analytical calculations in the traditional envelope principle.The best approximation of the points on the rotor conjugate motion sweeping surface in the points is illuminated using a specific color.The sweeping surface of the screw rotor single-tooth profile is roughly scanned to capture the base point set of the sweeping surface boundary points.The chord length and tilt angle of each interval are calculated using the value of the base point set to adjust the position,phase,and magnification of each interval sweeping surface.Finally,the data point set is converted to the same coordinate system to generate the conjugated rotor profile.An example was used to verify the feasibility and adaptability of this method.Based on the equidistant profile method,the clearance between male and female rotors of a screw compressor was obtained under actual operation conditions.Therefore,this study provides a basis for the meshing clearance design in the machining of twin-screw compressor rotors.展开更多
This paper presents a method of general geometrical definitions of screw machine rotors and their manufacturing tools.It describes the details of lobe shape specification,and focuses on a new lobe profile,which yields...This paper presents a method of general geometrical definitions of screw machine rotors and their manufacturing tools.It describes the details of lobe shape specification,and focuses on a new lobe profile,which yields a larger cross-sectional area and shorter sealing lines resulting in higher delivery rates for the same tip speed.A well proven mathematical model was used to determine the optimum profile,compressor housing size,and compressor ports to achieve the superior compressors.展开更多
The single screw compressor(SSC)is widely used in air compression and refrigeration systems due to its many advantages.The meshing clearance between the screw groove and gate rotor teeth flank has a significant influe...The single screw compressor(SSC)is widely used in air compression and refrigeration systems due to its many advantages.The meshing clearance between the screw groove and gate rotor teeth flank has a significant influence on the compressor performance.In this paper,mathematical calculation models describing the internal working process of the SSC are established in order to evaluate the thermal dynamic characteristics of the compressor under varying meshing clearance heights.The refrigerating capacity,volume efficiency and adiabatic efficiency of the SSC are calculated and discussed.Three prototypes,with different meshing clearance heights,were manufactured to study the internal influence mechanisms.The theoretical model was verified using experimental data and the calculation results strongly agreed with the experimental results.Results demonstrate that comparisons of volume efficiency and adiabatic efficiency between the measured and calculated results exhibited deviations of 3.64%-7.98%and 5.92%-9.4%,respectively.Based on the models,analysis under varying meshing clearance heights and working conditions was performed.Taking into account working performance,actual manufacturing conditions and manufacturing cost limitations,a meshing clearance height range from 0.01 mm to 0.08 mm is suggested.This study can provide important theoretical data and experimental support for the design,manufacturing and optimization of single screw compressors.展开更多
基金Project(No.2008AA05Z203)supported by the Hi-Tech Research & Development(863)Program of China
文摘A single screw compressor (SSC) is an important component found in many refrigeration systems.However,the durability is not so good because of the friction between its meshing pair.Therefore the column envelope meshing pair was pro-posed to prolong the operating life of SSCs,although it has not been applied to commercial refrigeration systems.To accelerate the industrial application,a mathematical model for analyzing the column envelope meshing pair is established based on the geometry and kinematics.Equations giving the flanks of column envelope grooves are obtained,and teeth flank meshing with the groove is designed.Results show that this model could be applicable in the design of the column envelope type SSC.
文摘Rotor clearance is necessary for the safe operation of twin-screw compressors,and it has a major impact on the performance of twin-screw compressors.The purpose of this study was to obtain a rotor tooth profile with reasonable meshing clearance on the rotor end surface,so that the clearance on the rotor contact line would be uniform and the rotor could be smoothly meshed.Under ideal conditions,the rotor of a screw compressor should have no clearance or interference.However,owing to assembly errors,thermal compression,stress deformation,and other factors,a rotor without backlash modification will inevitably produce interference during operation.A new design method based on the Alpha shape solution was proposed to achieve an efficient and high-precision design of the clearance of the twin-screw rotor profile.This method avoids the complex analytical calculations in the traditional envelope principle.The best approximation of the points on the rotor conjugate motion sweeping surface in the points is illuminated using a specific color.The sweeping surface of the screw rotor single-tooth profile is roughly scanned to capture the base point set of the sweeping surface boundary points.The chord length and tilt angle of each interval are calculated using the value of the base point set to adjust the position,phase,and magnification of each interval sweeping surface.Finally,the data point set is converted to the same coordinate system to generate the conjugated rotor profile.An example was used to verify the feasibility and adaptability of this method.Based on the equidistant profile method,the clearance between male and female rotors of a screw compressor was obtained under actual operation conditions.Therefore,this study provides a basis for the meshing clearance design in the machining of twin-screw compressor rotors.
文摘This paper presents a method of general geometrical definitions of screw machine rotors and their manufacturing tools.It describes the details of lobe shape specification,and focuses on a new lobe profile,which yields a larger cross-sectional area and shorter sealing lines resulting in higher delivery rates for the same tip speed.A well proven mathematical model was used to determine the optimum profile,compressor housing size,and compressor ports to achieve the superior compressors.
基金the financial support provided by the National Key R&D Program of China(NO.2016YFC0700403)Beijing Municipal Natural Science Foundation(NO.3181001)Project supported by Beijing Chaoyang District Postdoctoral Research Foundation(NO.2018ZZ-01-28)。
文摘The single screw compressor(SSC)is widely used in air compression and refrigeration systems due to its many advantages.The meshing clearance between the screw groove and gate rotor teeth flank has a significant influence on the compressor performance.In this paper,mathematical calculation models describing the internal working process of the SSC are established in order to evaluate the thermal dynamic characteristics of the compressor under varying meshing clearance heights.The refrigerating capacity,volume efficiency and adiabatic efficiency of the SSC are calculated and discussed.Three prototypes,with different meshing clearance heights,were manufactured to study the internal influence mechanisms.The theoretical model was verified using experimental data and the calculation results strongly agreed with the experimental results.Results demonstrate that comparisons of volume efficiency and adiabatic efficiency between the measured and calculated results exhibited deviations of 3.64%-7.98%and 5.92%-9.4%,respectively.Based on the models,analysis under varying meshing clearance heights and working conditions was performed.Taking into account working performance,actual manufacturing conditions and manufacturing cost limitations,a meshing clearance height range from 0.01 mm to 0.08 mm is suggested.This study can provide important theoretical data and experimental support for the design,manufacturing and optimization of single screw compressors.
