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Theory and practice for assessing structural integrity and dynamical integrity of high-speed trains
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作者 Weihua Zhang Yuanchen Zeng +1 位作者 Dongli Song Zhiwei Wang 《Railway Sciences》 2024年第2期113-127,共15页
Purpose–The safety and reliability of high-speed trains rely on the structural integrity of their components and the dynamic performance of the entire vehicle system.This paper aims to define and substantiate the ass... Purpose–The safety and reliability of high-speed trains rely on the structural integrity of their components and the dynamic performance of the entire vehicle system.This paper aims to define and substantiate the assessment of the structural integrity and dynamical integrity of high-speed trains in both theory and practice.The key principles and approacheswill be proposed,and their applications to high-speed trains in Chinawill be presented.Design/methodology/approach–First,the structural integrity and dynamical integrity of high-speed trains are defined,and their relationship is introduced.Then,the principles for assessing the structural integrity of structural and dynamical components are presented and practical examples of gearboxes and dampers are provided.Finally,the principles and approaches for assessing the dynamical integrity of highspeed trains are presented and a novel operational assessment method is further presented.Findings–Vehicle system dynamics is the core of the proposed framework that provides the loads and vibrations on train components and the dynamic performance of the entire vehicle system.For assessing the structural integrity of structural components,an open-loop analysis considering both normal and abnormal vehicle conditions is needed.For assessing the structural integrity of dynamical components,a closed-loop analysis involving the influence of wear and degradation on vehicle system dynamics is needed.The analysis of vehicle system dynamics should follow the principles of complete objects,conditions and indices.Numerical,experimental and operational approaches should be combined to achieve effective assessments.Originality/value–The practical applications demonstrate that assessing the structural integrity and dynamical integrity of high-speed trains can support better control of critical defects,better lifespan management of train components and better maintenance decision-making for high-speed trains. 展开更多
关键词 Structural integrity Dynamical integrity Vehicle system dynamics high-speed trains bogiE Integrity assessment FATIGUE
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Numerical and experimental investigation on snow accumulation on bogies of high-speed trains 被引量:7
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作者 GAO Guang-jun ZHANG Yan WANG Jia-bin 《Journal of Central South University》 SCIE EI CAS CSCD 2020年第4期1039-1053,共15页
This paper reviews the current status of investigation on snow accumulation on the bogies of high-speed trains(HSTs) running in snowy region. First, the background of the snow issue occurring to the HST and the contra... This paper reviews the current status of investigation on snow accumulation on the bogies of high-speed trains(HSTs) running in snowy region. First, the background of the snow issue occurring to the HST and the contra-measures for the snow issue proposed in the past decades are provided by reviewing previous studies. Next, the methodology for investigating the snow issue developed by High-Speed Train Research Center of Central South University is introduced, including the numerical simulation research platform and the experimental devices for two-phase flow wind tunnel tests. Then, effective anti-snow flow control schemes for guiding the underbody airflow and their impact on the motion and accretion of snow in the installation region of the bogies are presented. Finally, the remaining investigating challenge for the snow issue of HST and the future research with respect to the challenge are provided from an engineering application viewpoint. 展开更多
关键词 high-speed train snow issue bogies numerical simulation EXPERIMENT
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Vibration-based bearing fault diagnosis of high-speed trains:A literature review 被引量:2
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作者 Wanchun Hu Ge Xin +4 位作者 Jiayi Wu Guoping An Yilei Li Ke Feng Jerome Antoni 《High-Speed Railway》 2023年第4期219-223,共5页
Due to the advantages of comfort and safety,high-speed trains are gradually becoming the mainstream public transport in China.Since the operating speed and mileage of high-speed trains have achieved rapid growth,it is... Due to the advantages of comfort and safety,high-speed trains are gradually becoming the mainstream public transport in China.Since the operating speed and mileage of high-speed trains have achieved rapid growth,it is more and more urgent to ensure their reliability and safety.As an important component in the bogies of highspeed trains,the health state of the bearing directly affects the operational safety of the trains.It is therefore necessary to diagnoze the faults of bearings in the bogies of high-speed trains as early as possible.In this paper,the bearing fault diagnostic methods for high-speed trains have been systematically summarized with their challenges and perspectives.First,it briefly introduces the structure of bearings in the bogies as well as the fault characteristic frequencies.Then,a brief review of the research on vibration-based signal processing methods and machine learning methods has been provided.Finally,the challenges and future developments of vibrationbased bearing fault diagnostic methods for high-speed trains have been analyzed. 展开更多
关键词 high-speed trains Machinery fault diagnosis bogies Bearings
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Theoretical research and experimental validation of quasi-static load spectra on bogie frame structures of high-speed trains 被引量:15
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作者 Ning Zhu Shou-Guang Sun +1 位作者 Qiang Li Hua Zou 《Acta Mechanica Sinica》 SCIE EI CAS CSCD 2014年第6期901-909,共9页
One of the major problems in structural fatigue life analysis is establishing structural load spectra under actual operating conditions.This study conducts theoretical research and experimental validation of quasi-sta... One of the major problems in structural fatigue life analysis is establishing structural load spectra under actual operating conditions.This study conducts theoretical research and experimental validation of quasi-static load spectra on bogie frame structures of high-speed trains.The quasistatic load series that corresponds to quasi-static deformation modes are identified according to the structural form and bearing conditions of high-speed train bogie frames.Moreover,a force-measuring frame is designed and manufactured based on the quasi-static load series.The load decoupling model of the quasi-static load series is then established via calibration tests.Quasi-static load–time histories,together with online tests and decoupling analysis,are obtained for the intermediate range of the Beijing—Shanghai dedicated passenger line.The damage consistency calibration of the quasi-static discrete load spectra is performed according to a damage consistency criterion and a genetic algorithm.The calibrated damage that corresponds with the quasi-static discrete load spectra satisfies the safety requirements of bogie frames. 展开更多
关键词 Load spectra QUASI-STATIC bogie frame CALIBRATION high-speed train
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Effect of simplifying bogie regions on aerodynamic performance of high-speed train 被引量:10
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作者 ZHANG Jie ADAMU Abdulmalik +2 位作者 SU Xin-chao GUO Zhan-hao GAO Guang-jun 《Journal of Central South University》 SCIE EI CAS CSCD 2022年第5期1717-1734,共18页
An investigation of the effect of simplifying bogie regions on the aerodynamic performance of a high-speed train was carried out by studying four train models,to explore possible ways to optimise the train underbody s... An investigation of the effect of simplifying bogie regions on the aerodynamic performance of a high-speed train was carried out by studying four train models,to explore possible ways to optimise the train underbody structure,improve the underbody aerodynamic performance,and reduce the aerodynamic drag.The shear stress transport(SST)k-ωturbulence model was used to study the airflow features of the high-speed train with different bogie regions at Re=2.25×10^(6).The calculated aerodynamic drag and surface pressure were compared with the experimental benchmark of wind tunnel tests.The results show that the SST k-ωmodel presents high accuracy in predicting the flow fields around the train,and the numerical results closely agree with the experimental data.Compared with the train with simplified bogies,the aerodynamic drag of the train with a smooth surface and the train with enclosed bogie cavities/inter-carriage gaps decreases by 38.2%and 30.3%,respectively,while it increases by 10.8%for the train with cavities but no bogies.Thus,enclosing bogie cavities shows a good capability of aerodynamic drag reduction for a new generation of highspeed trains. 展开更多
关键词 high-speed train aerodynamic drag RANS method bogiE bogie cavity
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Aerodynamic noise characteristics of high-speed train foremost bogie section 被引量:14
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作者 LIANG Xi-feng LIU Hui-fang +2 位作者 DONG Tian-yun YANG Zhi-gang TAN Xiao-ming 《Journal of Central South University》 SCIE EI CAS CSCD 2020年第6期1802-1813,共12页
This paper investigates the main scale analysis of the aerodynamic noise in the foremost bogie area by the large-eddy simulation(LES)and the Ffowcs Williams-Hawkings(FW-H)analogy.The mechanism of the aerodynamic noise... This paper investigates the main scale analysis of the aerodynamic noise in the foremost bogie area by the large-eddy simulation(LES)and the Ffowcs Williams-Hawkings(FW-H)analogy.The mechanism of the aerodynamic noise in this area has been excavated.The aerodynamic excitation results show that the bogie divides the bogie compartment into two cavities,each of which contains a large circulating flow and presents multi-peak characteristics in the frequency domain.The far-field noise results suggest that in the speed range of 200−350 km/h,the aerodynamic noise mechanism in the bogie area is the same.Cavity noise is the main noise mechanism in the foremost bogie area,and the bogie divides the bogie cabin into two cavities,thereby changing the aerodynamic noise in this area. 展开更多
关键词 large-eddy simulation high-speed train flow-field structure aerodynamic noise bogiE
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Methodology to Evaluate Fatigue Damage of High-Speed Train Welded Bogie Frames Based on On-Track Dynamic Stress Test Data 被引量:5
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作者 Guangxue Yang Meng Wang +1 位作者 Qiang Li Ran Ding 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2019年第3期181-188,共8页
The current method of estimating the fatigue life of railway structures is to calculating the equivalent stress amplitude based on the measured stress data. However, the random of the measured data is not considered. ... The current method of estimating the fatigue life of railway structures is to calculating the equivalent stress amplitude based on the measured stress data. However, the random of the measured data is not considered. In this paper, a new method was established to compute the equivalent stress amplitude to evaluate the fatigue damage based on the measurable randomness, since the equivalent stress is the key parameter for assessment of structure fatigue life and load derivation. The equivalent stress amplitude of a high-speed train welded bogie frame was found to obey normal distribution under uniform operation route that verified by on-track dynamic stress data, and the proposed model is, in effect, an improved version of the mathematical model used to calculate the equivalent stress amplitude. The data of a long-term, on-track dynamic stress test program was analyzed to find that the normal distribution parameters of equivalent stress amplitude values differ across different operation route. Thus, the fatigue damage of the high-speed train welded bogie frame can be evaluated by the proposed method if the running schedule of the train is known a priori. The results also showed that the equivalent stress amplitude of the region connected to the power system is more random than in other regions of the bogie frame. 展开更多
关键词 Fatigue damage evaluation Equivalent STRESS amplitude On-track dynamic STRESS test Welded bogiE frame of high-speed TRAIN
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Damage Tolerance Assessment of a Brake Unit Bracket for High-Speed Railway Welded Bogie Frames 被引量:5
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作者 Bing Yang Hao Duan +1 位作者 Shengchuan Wu Guozheng Kang 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2019年第4期184-194,共11页
The brake unit bracket of a bogie frame is an important load-carrying component, particularly under emergency start/stop conditions. Conventional infinite/safe life approaches provide an over-conservative recommendati... The brake unit bracket of a bogie frame is an important load-carrying component, particularly under emergency start/stop conditions. Conventional infinite/safe life approaches provide an over-conservative recommendation for the allowable strength and lifetime, which hinders the lightweight design of modern railway vehicles. In this study, to ensure the reliability and durability of a brake unit bracket, an attempt was made to integrate the nominal stress method and an advanced damage tolerance method. First, a complex bogie frame was modelled using solid elements instead of plate and beam elements. A hot spot stress region on the bracket was found under an eight-stage load spectrum obtained from the Wuhan–Guangzhou high-speed railway line. Based on the probability of foreign damage, a semi-elliptical surface crack was then assumed for residual life assessment. The results obtained by the cumulative damage and damage tolerance methods show that the brake unit bracket can operate for over 30 years. Moreover, even if a 2-mm depth crack exists, the brake unit bracket can be safely operated for more than 2.27 years, with the hope that the crack can be detected in subsequent maintenance procedures. Finally, an appropriate safety margin was suggested which provides a basis for the life prediction and durability assessment of brake unit brackets of high-speed railways. 展开更多
关键词 Welded bogiE frame Fatigue DAMAGE accumulation DAMAGE tolerance design Residual life ASSESSMENT high-speed railway vehicle
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Numerical Investigation of the Deposition Characteristics of Snow on the Bogie of a High-Speed Train 被引量:4
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作者 Lu Cai Zhen Lou +2 位作者 Nan Liu Chao An Jiye Zhang 《Fluid Dynamics & Materials Processing》 EI 2020年第1期41-53,共13页
To investigate the deposition distribution of snow particles in the bogie surfaces of a high-speed train,a snow particle deposition model,based on the critical capture velocity and the critical shear velocity,was elab... To investigate the deposition distribution of snow particles in the bogie surfaces of a high-speed train,a snow particle deposition model,based on the critical capture velocity and the critical shear velocity,was elaborated.Simulations based on the unsteady Reynolds-Averaged Navier-Stokes(RANS)approach coupled with Discrete Phase Model(DPM)were used to analyze the motion of snow particles.The results show that the cross beam of the bogie frame,the anti-snake damper,the intermediate brake clamps in the rear wheels,the traction rod and the anti-rolling torsion bar are prone to accumulate snow.The accumulation mass relating to the vertical surface in the rear region,horizontal surface in the front region and the corner area of the bogie is high.The average snow accumulation mass for each component ordered from high to low is as follow:traction rod,frame,bolster,brake clamp 2,anti-rolling torsion bar,brake clamp 1,transverse damper,axle box 2,axle box 1,air spring,anti-snake damper,tread cleaning device.The snow accumulation mass on the front components of the bogie is more significant than that relating to the rear components.Particularly,the average snow accumulation mass of rear brake clamp 2 and axle box 2 is about twice as high as that of the front brake clamp 1 and axle box 1. 展开更多
关键词 high-speed train bogiE discrete phase model snow drift snow accumulation
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Theoretical Research and Experimental Validation of Elastic Dynamic Load Spectra on Bogie Frame of High-speed Train 被引量:13
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作者 ZHU Ning SUN Shouguang +1 位作者 LI Qiang ZOU Hua 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2016年第3期498-506,共9页
When a train runs at high speeds, the external exciting frequencies approach the natural frequencies of bogie critical components, thereby inducing strong elastic vibrations. The present international reliability test... When a train runs at high speeds, the external exciting frequencies approach the natural frequencies of bogie critical components, thereby inducing strong elastic vibrations. The present international reliability test evaluation standard and design criteria of bogie frames are all based on the quasi-static deformation hypothesis. Structural fatigue damage generated by structural elastic vibrations has not yet been included. In this paper, theoretical research and experimental validation are done on elastic dynamic load spectra on bogie frame of high-speed train. The construction of the load series that correspond to elastic dynamic deformation modes is studied. The simplified form of the load series is obtained. A theory of simplified dynamic load–time histories is then deduced. Measured data from the Beijing–Shanghai Dedicated Passenger Line are introduced to derive the simplified dynamic load–time histories. The simplified dynamic discrete load spectra of bogie frame are established. Based on the damage consistency criterion and a genetic algorithm, damage consistency calibration of the simplified dynamic load spectra is finally performed. The computed result proves that the simplified load series is reasonable. The calibrated damage that corresponds to the elastic dynamic discrete load spectra can cover the actual damage at the operating conditions. The calibrated damage satisfies the safety requirement of damage consistency criterion for bogie frame. This research is helpful for investigating the standardized load spectra of bogie frame of high-speed train. 展开更多
关键词 elastic dynamic load spectra finite element method modal deformation calibration bogie frame high-speed train
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Numerical Simulations of Snow Accumulation in the Bogie Region of a Train Considering Snow Particle Rotation
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作者 Hong Lan Jiye Zhang +1 位作者 Yao Zhang Lu Cai 《Fluid Dynamics & Materials Processing》 EI 2024年第10期2337-2352,共16页
To investigate the influence of snow particle rotational motion on the accumulation of snow in the bogie region of high-speed trains,an Euler‒Lagrange numerical approach is adopted.The study examines the effects of sn... To investigate the influence of snow particle rotational motion on the accumulation of snow in the bogie region of high-speed trains,an Euler‒Lagrange numerical approach is adopted.The study examines the effects of snow particle diameter and train speed on the ensuing dynamics.It is shown that considering snow particle rotational motion causes significant deviation in the particle trajectories with respect to non-rotating particles.Such a deviation increases with larger snow particle diameters and higher train speeds.The snow accumulation on the overall surface of the bogie increases,and the amount of snow on the vibration reduction device varies greatly.In certain conditions,the amount of accumulated snow can increase by several orders of magnitudes. 展开更多
关键词 high-speed train bogiE snow particle rotation discrete phase model snow accumulation
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Dynamic performance of vehicle in high-speed freight EMU equipped with four double-axle bogies
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作者 ZHANG WeiLi CHEN ZaiGang +2 位作者 WANG KaiYun WANG JiaXin ZHAI WanMing 《Science China(Technological Sciences)》 SCIE EI CAS CSCD 2021年第2期387-399,共13页
Size and weight limitations mean that ordinary railway vehicles with two double-axle bogies cannot deliver some extremely heavy cargo and products.Thus,a newly designed high-speed freight electric multiple unit(EMU)eq... Size and weight limitations mean that ordinary railway vehicles with two double-axle bogies cannot deliver some extremely heavy cargo and products.Thus,a newly designed high-speed freight electric multiple unit(EMU)equipped with two bogie groups each with two double-axle bogies connected by a transition frame is an alternative means of transporting heavy products because of its greater load capacity.However,because it is still in the design stage,its dynamic performance is yet to be researched,something that is urgently required because of the more-complicated structure and more-intensive wheel-rail interactions than those of traditional high-speed railway vehicles.Therefore,to reveal the dynamic performance,this study establishes a three-dimensional dynamic model of a trailer vehicle in a high-speed freight EMU equipped with four double-axle bogies based on the classical theory of vehicle-track coupled dynamics.In this dynamic model,the vertical,horizontal,rolling,pitching,and yaw motions of the major components excited by random irregularities in the track geometry are considered fully.The results indicate that the derailment coefficient and stability index of this vehicle are both at excellent levels for the simulated conditions.The wheel unloading ratio appears to be larger but still within the safety range when the vehicle runs in a straight line,but it is close to or can even exceed the limit value when the vehicle runs at 400 km/h on a specified curved line. 展开更多
关键词 high-speed freight train bogie group transition frame track irregularities dynamic performance
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Effects of bottom deflectors on aerodynamic drag reduction of a high-speed train 被引量:4
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作者 Wen Liu Zhanling Ji +3 位作者 Dilong Guo Guowei Yang Gaowei Zhou Kunhua Ren 《Acta Mechanica Sinica》 SCIE EI CAS CSCD 2022年第5期27-41,I0001,共16页
Inspired by the fact that bogies and bottom equipment generally contribute a great deal of aerodynamic drag to high-speed trains,this paper puts forward a simple method of mounting some small deflectors before and/or ... Inspired by the fact that bogies and bottom equipment generally contribute a great deal of aerodynamic drag to high-speed trains,this paper puts forward a simple method of mounting some small deflectors before and/or after the bogie cabins to optimize the underbody flow and reduce the aerodynamic drag of high-speed trains.The flow fields of the high-speed train models with and without bottom deflectors are numerically studied by the IDDES method.The effectiveness and further mechanism of the bottom deflectors on aerodynamic drag reduction are analyzed.It is demonstrated that the bottom deflectors could guide the underbody flow to the ground and prevent it from hitting on the bogies and bottom equipment of the train,resulting in a significant aerodynamic drag reduction effect.Moreover,the effects of different mounting locations of bottom deflectors on drag reduction are discussed as well,and an optimal mounting configuration with a drag reduction effect of up to about 12%is finally obtained.Nevertheless,the mounted deflector is also proved capable of significantly reducing the interference range of the underbody flow and reducing the slipstream of the train,which possesses a higher guarantee for the safety of railway workers and passengers waiting on the platforms.This work provides a new idea for aerodynamic drag reduction of high-speed trains,and is of great significance in energy conservation and consumption reduction. 展开更多
关键词 high-speed train Drag reduction Bottom deflector bogiE Flow control
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