The slabs of a single crystal superalloy were poured with 2.2% Re, 3.2% Re and 4.2% Re and otherelement contents of the alloys were basicalIy kept no changed. The effects of Re on the ultimatetensile strength, creep r...The slabs of a single crystal superalloy were poured with 2.2% Re, 3.2% Re and 4.2% Re and otherelement contents of the alloys were basicalIy kept no changed. The effects of Re on the ultimatetensile strength, creep rupture life and rafting of a single crystal superalloy were studied. Theresults showed that with increasing Re content the ultimate tensile strength decreased but theplasticity increased at 649℃. and the creep rupture life remarkably increased while the plasticitydecreased at 982℃/248.2 MPa. 1038℃/206.8 MPa and 1070℃/176.8 MPa for the alloy, on themicrostructure aspect, with increasing the creep rupture life of the alloy the rafting was gettingbigger and bigger at the same test condition, and the rafting suppressed creep and increasedcreep rupture life in this single crystal superalloy.展开更多
The mechanism of stray grain formation at the platform of turbine blade simulator and the effect of withdrawal rate(V) on the stray grain phenomenon have been investigated using a macro-scale Pro CAST coupled with a 3...The mechanism of stray grain formation at the platform of turbine blade simulator and the effect of withdrawal rate(V) on the stray grain phenomenon have been investigated using a macro-scale Pro CAST coupled with a 3D Cellular Automaton Finite Element(CAFE) model. The results indicate that the stray grains nucleate at the edges of platform at V =150 μm·s^(-1) and 200 μm·s^(-1). Using Pro CAST computer simulation software, it was proven that the stray grain formation is signifi cantly dependent on the undercooling and the temperature fi eld distribution in the platform. The macroscopic curvature of the liquidus isotherm becomes markedly concave with an increase in the withdrawal rate. The probability of stray grain formation at the edges of platform can be increased by increasing the withdrawal rate in the range of 70 μm·s^(-1) to 200 μm·s^(-1).展开更多
The effect of thermal exposure on the microstructure and creep properties of the Ni-based single crystal superalloy in different test conditions was studied.Long-term exposure was performed at 1,000 ℃ and 1,100 ℃ fo...The effect of thermal exposure on the microstructure and creep properties of the Ni-based single crystal superalloy in different test conditions was studied.Long-term exposure was performed at 1,000 ℃ and 1,100 ℃ for 500 h prior to the creep tests.The creep lifetime is found to be improved after the long-term exposure at 1,000 ℃ for 500 h as a result of the formation of secondary M_(23)C_(6) in the interdendritic region.The coarsening of γ’ precipitates accompanied by the formation of TCP phase lead to the degradation of alloy,which is responsible for the reduction of the creep lifetime of Ni-base single crystal superalloy after long-term exposure at 1,100 ℃ for 500 h.The creep lifetime of 1,000 oC thermally exposed sample under the conditions of 1,093 ℃/137 MPa is lower than that of heat-treated state.Thermal exposure at 1,100 ℃ for 500 h causes the creep lifetime to drop drastically.展开更多
As the key parts of an aero-engine,single crystal(SX)superalloy turbine blades have been the focus of much attention.However,casting defects often occur during the manufacturing process of the SX turbine blades.Modeli...As the key parts of an aero-engine,single crystal(SX)superalloy turbine blades have been the focus of much attention.However,casting defects often occur during the manufacturing process of the SX turbine blades.Modeling and simulation technology can help to optimize the manufacturing process of SX blades.Multiscale coupled models were proposed and used to simulate the physical phenomena occurring during the directional solidification(DS)process.Coupled with heat transfer(macroscale)and grain growth(meso-scale),3D dendritic grain growth was calculated to show the competitive grain growth at micro-scale.SX grain selection behavior was studied by the simulation and experiments.The results show that the geometrical structure and technical parameters had strong influences on the grain selection effectiveness.Based on the coupled models,heat transfer,grain growth and microstructure evolution of a complex hollow SX blade were simulated.Both the simulated and experimental results show that the stray grain occurred at the platform of the SX blade when a constant withdrawal rate was used in manufacturing process.In order to avoid the formation of the stray crystal,the multi-scale coupled models and the withdrawal rate optimized technique were applied to the same SX turbine blade.The modeling results indicated that the optimized variable withdrawal rate can achieve SX blade castings with no stray grains,which was also proved by the experiments.展开更多
The recrystallization behaviors of a nickel-based single crystal superalloy during heat treatment at 1,200℃ for 4 h with various cooling rates were studied.Results show that the thickness of recrystallization layer d...The recrystallization behaviors of a nickel-based single crystal superalloy during heat treatment at 1,200℃ for 4 h with various cooling rates were studied.Results show that the thickness of recrystallization layer decreases with the increase of cooling rate.In addition,the microstructures ofγ′phase in the recrystallization region are different in various cooling rates.In the high cooling rates(70,100℃·min^(-1)),small size and high volume fraction ofγ′phases are formed in the recrystallization region.It is also found that irregular fine secondaryγ′phases are precipitated between matrix channels with an average size of 150 nm in the original matric(100℃·min^(-1)).The sizes of the secondaryγ′phase decrease with the increase of cooling rate.In contrast,large size and small volume fraction ofγ′phases are formed in the recrystallization region,and a grain boundary layer is formed under a low cooling rate(10℃·min^(-1)).The evolution mechanism of recrystallization at various cooling rates during heat treatment is analyzed.展开更多
The effects of annealing temperature and grit blasting pressure on the recrystallization behavior of a Ni3Al based single crystal superalloy were studied in this work. The results show that the precipitation of the Y-...The effects of annealing temperature and grit blasting pressure on the recrystallization behavior of a Ni3Al based single crystal superalloy were studied in this work. The results show that the precipitation of the Y-NiMo phase occurs at 900 and 1000 °C, which precedes recrystallization. The initial recrystallization temperature was between 1000 and 1100 °C. Cellular recrystallization was formed at 1100 and 1200 °C, which consisted of large columnar γ′ and fine γ + γ′. The dendrite arm closed to the interdendritic region may act as nucleation sites during initial recrystallization by a particle simulated nucleation mechanism at 1280 °C. The size of the grains first turned large and then became small upon the pressure while the recrystallization depth increased all the time.展开更多
The solid-liquid(S/L) intedecial morphology of a single crystal superalloy DD8 has been in-vestigated. The evolutive behavior of cellular morphology with tilted preferred crystallographic orientation near cell-dendrit...The solid-liquid(S/L) intedecial morphology of a single crystal superalloy DD8 has been in-vestigated. The evolutive behavior of cellular morphology with tilted preferred crystallographic orientation near cell-dendrite transition was dynamically observed, and the efFect of crystallo-graphic orientation on primary dendritic arm spacing has been examined. The experimental results show that for planar and cellular morphology no any S/L interfacial anisotropy exists,but near cell-dendrite transition, the S/L intedecial anisotropy appears and gives rise to the cellular crystal fingers tilted from thermal flow direction to preferred crystallographic orientation.The crystal fingers with their preferred orientation parallel to DS growth direction are more stable than that with tilted orientation. For the tilted fingers, the sudece on the side facing DS growth direction is less stable than that on the reverse side, the different stability on the two sides will lead to forming unsymmetrical dendritical microstructure. With the increase of tilted angle of preferred crystallographic orientation, the primary dendrite arm spacing decreases.展开更多
Design of heat treatments is related to the key technology for development of nickel-based single crystal superalloys(Ni-SXs). Based on the full understanding of the solidification characteristics, this work applies o...Design of heat treatments is related to the key technology for development of nickel-based single crystal superalloys(Ni-SXs). Based on the full understanding of the solidification characteristics, this work applies optimization design of heat treatments for a second-generation Ni-SX. Microstructure evolution and creep properties are compared in the material under conventional/standard(Std.) and optimized(Opt.) treatments. For the Std. sample,strong dendritic segregations determine inconsistent microstructure evolution in the dendritic(D) and interdendritic region(ID), while the latter serves as weak area to have the prior microcrack initiation, damaging overall performance of the alloy. The Opt. treatment applies higher homogenization temperature, leading to overall reduced segregations, while not inducing incipient melting. A lower temperature of first-step ageing is used to lower the size ofγ'particles. These help to form the more uniform microstructure in dendritic and interdendritic region and relieve the inconsistent microstructure evolution. The balanced local strength makes ID no longer as the weak area,thus restricting microcrack initiation. Great improvement of high temperature and low stress property is obtained by this progress, leading to the pronounced increase of creep rupture life under 1100 °C/140 MPa.展开更多
The oxidation behavior of a novel Ni-based single-crystal 4774DD1 superalloy for industrial gas turbine applications was investigated by the isothermal oxidation at 980℃ and discontinuous oxidation weight gain method...The oxidation behavior of a novel Ni-based single-crystal 4774DD1 superalloy for industrial gas turbine applications was investigated by the isothermal oxidation at 980℃ and discontinuous oxidation weight gain methods.The phase constitution and morphology of surface oxides and the characteristics of the crosssection oxide film were analyzed by XRD,SEM and EDS.Results show that the oxidation kinetics of the 4774DD1 superalloy follows the cubic law,indicating its weak oxidation resistance at this temperature.As the oxidation time increases,the composition of the oxide film evolves as following:One layer consisting of a bottom Al_(2)O_(3)sublayer and an upper(Al_(2)O_(3)+NiO)mixture sublayer after oxidized for 25 h.Then,two layers composed of an outermost small NiO discontinuous grain layer and an internal layer for 75 h.This internal layer is consisted of the bottom Al_(2)O_(3)sublayer,an intermediate narrow CrTaO_(4)sublayer,and an upper(Al_(2)O_(3)+NiO)mixture sublayer.Also two layers comprising an outermost relative continuous NiO layer with large grain size and an internal layer as the oxidation time increases to 125 h.This internal layer is composed of the upper(Al_(2)O_(3)+NiO)mixture sublayer,an intermediate continuous(CrTaO_(4)+NiWO_(4))mixture sublayer,and a bottom Al_(2)O_(3)sublayer.Finally,three layers consisting of an outermost(NiAl2O_(4)+NiCr2O_(4))mixture layer,an intermediate(CrTaO_(4)+NiWO_(4))mixture layer,and a bottom Al_(2)O_(3)layer for 200 h.展开更多
Despite the huge accumulation of scientific literature,it is inefficient and laborious to manually search it for useful information to investigate structure-activity relationships.Here,we propose an efficient text-min...Despite the huge accumulation of scientific literature,it is inefficient and laborious to manually search it for useful information to investigate structure-activity relationships.Here,we propose an efficient text-mining framework for the discovery of credible and valuable domain knowledge from abstracts of scientific literature focusing on Nickel-based single crystal superalloys.Firstly,the credibility of abstracts is quantified in terms of source timeliness,publication authority and author’s academic standing.Next,eight entity types and domain dictionaries describing Nickel-based single crystal superalloys are predefined to realize the named entity recognition from the abstracts,achieving an accuracy of 85.10%.Thirdly,by formulating 12 naming rules for the alloy brands derived from the recognized entities,we extract the target entities and refine them as domain knowledge through the credibility analysis.Following this,we also map out the academic cooperative“Author-Literature-Institute”network,characterize the generations of Nickel-based single crystal superalloys,as well as obtain the fractions of the most important chemical elements in superalloys.The extracted rich and diverse knowledge of Nickel-based single crystal superalloys provides important insights toward understanding the structure-activity relationships for Nickel-based single crystal superalloys and is expected to accelerate the design and discovery of novel superalloys.展开更多
In order to meet the design requirements of the aging treatment process of a 4th generation nickel-based single crystal superalloy(Ni-SX)developed independently,the effects of aging temperatures and aging times on the...In order to meet the design requirements of the aging treatment process of a 4th generation nickel-based single crystal superalloy(Ni-SX)developed independently,the effects of aging temperatures and aging times on the precipitation and morphological evolution ofγprecipitates are studied.The morphological evolution behavior ofγprecipitates during the aging process is summarized subsequently and the coarsening behavior ofγprecipitates is discussed by comparing with the Lifshitz-Slyozov-Wagner model(LSW)and the trans-interface diffusion-controlled model(TIDC).It is demonstrated that primary aging temperature and secondary aging time dominate the size and squareness ofγprecipitates respectively,a narrow primary aging temperature range and a suitable secondary aging time are allowed to obtain the optimized morphology ofγprecipitates.The optimal aging process of the Ni-SX investigated in the present work is obtained for 1100-1120°C/4 h and 870°C/16 h,confirmed by the corresponding creep tests.The coarsening growth ofγprecipitates in short-term aging also conforms to the LSW model well.Besides,the aging process design rules of various Ni-SXs of different generations are also summarized.展开更多
A new insight into the microstructural stability was proposed in Ni-based single crystal superalloys with Ru addition,and the element segregation behavior atγ/γ′interface was investigated by three-dimensional atom ...A new insight into the microstructural stability was proposed in Ni-based single crystal superalloys with Ru addition,and the element segregation behavior atγ/γ′interface was investigated by three-dimensional atom probe technology(3D-APT).After standard heat treatment,it was found that Ru addition barely altered the element partitioning coefficient betweenγmatrix andγ′phase,and no element-segregation layer was observed atγ/γ′interface.During the heat exposure at 1100°C,Ru addition obviously promoted the rafting of theγ′precipitates and inhibited the precipitation of topological close-packed(TCP)phases.It was more important that an element-segregation layer containing Re,Co,and Cr was formed in theγmatrix close to theγ/γ′interface due to an“uphill diffusion”effect,and its concentration was obviously reduced after Ru addition.Finally,the microstructural stability based on the element segregation behavior atγ/γ′interface was discussed.This element-segregation layer increased theγ/γ′interfacial energy by increasing the absolute value of the lattice misfit ofγ/γ′interface to promote the rafting of theγ′precipitates after Ru addition.On the other hand,the decrease of the segregation concentration of Re,Co,and Cr elements as TCP phase-forming elements near theγ/γ′interface due to a“reverse partitioning”effect inhibits the precipitation of TCP phases in Ni-based single crystal superalloys after Ru addition.展开更多
Nickel-based single crystal superalloys have become the main structural materials of the aero-engines due to excellent high-temperature strength.The micro defects evolution of nickel-based single crystal superalloys u...Nickel-based single crystal superalloys have become the main structural materials of the aero-engines due to excellent high-temperature strength.The micro defects evolution of nickel-based single crystal superalloys under shear deformation was investigated by molecular dynamics(MD)simulations in the present study.It is found that the interfacial dislocations decompose into Shockley dislocations under low shear stress,resulting in the plastic deformation of the Ni phase.The initial plastic deformation of the Ni3Al phase is caused by Shockley dislocations cutting into the Ni3Al phase.The following deformation from low temperature to medium temperature is controlled by dislocation slip,but the deformation at high temperature is changed.It is also found that the microvoid evolution can be divided into void growth and coalescence during shear deformation.The microvoid could prevent dislocation entanglement,accelerate dislocation decomposition,and promote earlier plastic deformation under relatively low temperatures.展开更多
Due to the outstanding creep performance, nickel-based single crystal superalloys(Ni-SXs) are extensively applied in modern aero-engine and industrial gas turbine. Apart from the special single crystal structure which...Due to the outstanding creep performance, nickel-based single crystal superalloys(Ni-SXs) are extensively applied in modern aero-engine and industrial gas turbine. Apart from the special single crystal structure which is disadvantageous to extension of creep cracks, Ni-SXs derive the creep strength from intrinsic two-phase microstructure(γ phase and γ’ phase). Main microstructural parameters including volume fraction of γ’ phase and the lattice misfit, and the formation and distribution of precipitated phase are determined by the compositions of alloys. Besides, the creep properties are greatly influenced by these microstructural parameters and precipitated phase. This review has summarized the relationships between different alloying elements and microstructures and indicated their influence on creep properties of Ni-SXs. In addition, with the improvements of experimental methods and characterization technique, some recent discoveries have provided additional evidence to support or challenge the pervious creep theories of superalloys. In view of these new discoveries, this review has provided some perspectives which can be referenced in future compositional design of Ni-SXs.展开更多
Scanning speed is a critical parameter for laser process,which can play a key role in the microstructure evolution of laser melting.In the laser melting of single crystal superalloy,the effects of scanning speed were ...Scanning speed is a critical parameter for laser process,which can play a key role in the microstructure evolution of laser melting.In the laser melting of single crystal superalloy,the effects of scanning speed were investigated by experimental analysis and computational simulation.The laser was scanning along710 direction on(001) surface in different speeds.Solidification microstructures of dendrites growth direction and the primary dendritic spacing were analyzed by metallograph.Besides,a planar interface during solidification was taken into attention.Experiment results indicated that the primary dendritic spacing and thickness of planar interface decrease with the increase of speed.Through simulation,distribution of dendrites growth velocity and thermal gradient along dendrite growth direction were calculated,and the simulation of dendrites growth direction agreed with the experiment results.Additionally,a constant value was acquired which can be used to predict the primary dendritic spacing.Moreover,according to curve-fitting method and inequality relation,a model was proposed to predict the thickness of planar interface.展开更多
The effect of thermal exposure on microstructure and creep properties of a fourth-generation nickelbased single crystal superalloy was investigated.The thermal exposure of samples after the full heat treatment was car...The effect of thermal exposure on microstructure and creep properties of a fourth-generation nickelbased single crystal superalloy was investigated.The thermal exposure of samples after the full heat treatment was carried out at 1000℃,1100℃ and 1140℃ for 100 h and 200 h.The γ’ coarsening,γ’ rafting and γ channel widening were observed in samples after thermal exposure.When the thermal exposure time was constant,the morphology of γ’ phase in the alloy evolved significantly with increasing aging temperature.The interracial dislocation networks in aged samples after creep ruptured gradually became irregular and sparse with the increase of exposure temperature.When the higher exposure temperature was used,enla rgement of the defect pores was observed in samples,the microcracks were more likely to initiate and propagate at the corner of these pores.After aging at 1000℃ for 100 h,the creep life at 1140℃/137 MPa was slightly longer than that of heat-treated sample,which could be attributed to the slightly coarsened γ’ phase,homogenization of refractor elements.In contrast,the creep life of sample exposed at 1140℃ for 100 h was greatly decreased.The decrease of creep life was dominated by the rafting of γ’phase,the irregular interfacial dislocation networks as well as the enlargement of homogenization pores.展开更多
Various cooling scenarios(water,oil,air and furnace)were employed to study the impacts of the solution cooling rate(SCR)on the microstructure and creep behavior of a novel single-crystal(SX)superalloy.The results show...Various cooling scenarios(water,oil,air and furnace)were employed to study the impacts of the solution cooling rate(SCR)on the microstructure and creep behavior of a novel single-crystal(SX)superalloy.The results showed that the cubic degree and size of theγphases were inversely proportional to the SCR.The creep life first increased and then dropped dramatically with a reduction in the SCR.The creep life of the sample cooled with air cooling(AC)was the highest,up to 144.90 h at 800℃/750 MPa and160.15 h at 1100℃/137 MPa.During creep at 800℃/750 MPa,the improved creep life of the AC sample was mainly attributed to the fine cubicγphases,which decreased the rate ofγ-phase coarsening and favoured plastic deformation by promoting the active movement of dislocations.The AC helped theγphases become rich in Al,Ti and Ta while depleted in Co and Cr,which enhanced its stacking fault energy,thus promoting the formation of dislocation locks.Meanwhile,the largest negative lattice misfit caused by AC induced denserγ/γinterface dislocation networks at 1100℃/137 MPa,which efficiently reduced the minimum creep rate.The calculated average dislocation spacing results indicated that the smallest density of excess dislocations corresponded to the AC sample,proving its greatest creep resistance.Interestingly,the size of the secondaryγphases first decreased and then increased sharply with decreasing SCR during creep at 1100℃/137 MPa,when fine secondaryγphases had a positive role in the blockage of dislocation movement in the matrix.Eventually,the comprehensive SCR effect was explored to provide more guidance in the design of Re-free SX superalloys.展开更多
A phase-field model coupling with elastoplastic de fo rmation and creep damage has been built to study the micro structural evolution and deformation behavior for Ni-Al single crystal alloy during the whole creep proc...A phase-field model coupling with elastoplastic de fo rmation and creep damage has been built to study the micro structural evolution and deformation behavior for Ni-Al single crystal alloy during the whole creep processing.The relevant experiments were conducted to verify the model validity.The simulation re sults show that under the tensile creep at 1223 K/100 MPa,cubic γ’phases coarsen along the direction parallel to the axis of tensile stress during the first two creep stages;and spindle-shaped and wavy γ’phases are fo rmed during tertiary creep,similar to the experimental results.The evolution mechanism of γ’phases is analyzed from the perspective of changes of stress and strain fields.The"is land-like"γ phase is observed and its formation mechanism is discussed.With the increase of creep stress,the directional coarsening of γ’phase is accelerated,the steady-state creep rate is increased and the creep life is decreased.The comparison between simulated and experimental creep curves shows that this phase-field model can effectively simulate the performance changes during the first two creep stages and predict the influence of creep stresses on creep properties.Our work provides a potential approach to synchronously simulate the creep microstructure and property of superalloys strengthened by γ’precipitates.展开更多
The creep inconsistency between dendrite core and interdendritic region is investigated in a nickel-based single crystal superalloy under 1373 K and 137 MPa.Two specimens with higher and lower degree of elemental inho...The creep inconsistency between dendrite core and interdendritic region is investigated in a nickel-based single crystal superalloy under 1373 K and 137 MPa.Two specimens with higher and lower degree of elemental inhomogeneity on dendritic structures are compared.For specimen with higher inhomogeneity,stronger segregation of refractory elements reinforces the local strength in dendrite core,but damages the strength in interdendritic region.Creep strain is accumulated faster in interdendritic region giving rise to promoted dislocation shearing inγphase,faster degradation of dislocation networks and facilitated topological inversion of rated structures.Although the segregation of refractory elements produces a high density of topologically close-packed(TCP)phase in dendrite core,faster accumulation of creep strain forms microcracks prior in interdendritic region that gives rise to final rupture of the specimen.In another specimen,increased solid solution time gives rise to overall reduced inhomogeneity.Creep inconsistency is relieved to show more uniform evolution of dislocation substructures and rafting between dendrite core and interdendritic region.The second specimen is ruptured by formation and extension of microcracks along TCP phase although the precipitation of TCP phase is relatively restricted under reduced inhomogeneity.Importantly,the balance of local strength between dendrite core and interdendritic region results in over 40%increase of creep rupture life of the second specimen.展开更多
A nickel-based single crystal superalloy containing Re and Ru was cast in a directional solidification furnace.The single crystal specimens after standard heat treatment were grit blasted with different pressures and ...A nickel-based single crystal superalloy containing Re and Ru was cast in a directional solidification furnace.The single crystal specimens after standard heat treatment were grit blasted with different pressures and then heat treated at 1100°C for 4 hunder vacuum condition.The evolution of recrystallized microstructure and its effect on the tensile properties at 850 and 980°C were investigated.After heat treatment,the cellular microstructure was observed,and the thickness of the cellular recrystallization zone increases with the increase in grit blasting pressure.The appearance of the cellular structure undermines the tensile properties.Both the tensile strength and elongation decrease with increasing the thickness of the cellular structure.The recrystallized grain boundaries can act as the channels for the crack initiation and propagation during tensile test.The low bearing capacity of recrystallized layers and the local stress concentration resulting from the notch effect of cracking were the main reasons for the decrease of tensile properties.展开更多
文摘The slabs of a single crystal superalloy were poured with 2.2% Re, 3.2% Re and 4.2% Re and otherelement contents of the alloys were basicalIy kept no changed. The effects of Re on the ultimatetensile strength, creep rupture life and rafting of a single crystal superalloy were studied. Theresults showed that with increasing Re content the ultimate tensile strength decreased but theplasticity increased at 649℃. and the creep rupture life remarkably increased while the plasticitydecreased at 982℃/248.2 MPa. 1038℃/206.8 MPa and 1070℃/176.8 MPa for the alloy, on themicrostructure aspect, with increasing the creep rupture life of the alloy the rafting was gettingbigger and bigger at the same test condition, and the rafting suppressed creep and increasedcreep rupture life in this single crystal superalloy.
基金financially supported by the fund of the State Key Laboratory of Solidifi cation Processing at NWPU(No.SKLSP201407)
文摘The mechanism of stray grain formation at the platform of turbine blade simulator and the effect of withdrawal rate(V) on the stray grain phenomenon have been investigated using a macro-scale Pro CAST coupled with a 3D Cellular Automaton Finite Element(CAFE) model. The results indicate that the stray grains nucleate at the edges of platform at V =150 μm·s^(-1) and 200 μm·s^(-1). Using Pro CAST computer simulation software, it was proven that the stray grain formation is signifi cantly dependent on the undercooling and the temperature fi eld distribution in the platform. The macroscopic curvature of the liquidus isotherm becomes markedly concave with an increase in the withdrawal rate. The probability of stray grain formation at the edges of platform can be increased by increasing the withdrawal rate in the range of 70 μm·s^(-1) to 200 μm·s^(-1).
基金funded by the Key Laboratory of Advanced High-temperature Structural Materials for National Defense Science and Technology,China(No:6142903180104)。
文摘The effect of thermal exposure on the microstructure and creep properties of the Ni-based single crystal superalloy in different test conditions was studied.Long-term exposure was performed at 1,000 ℃ and 1,100 ℃ for 500 h prior to the creep tests.The creep lifetime is found to be improved after the long-term exposure at 1,000 ℃ for 500 h as a result of the formation of secondary M_(23)C_(6) in the interdendritic region.The coarsening of γ’ precipitates accompanied by the formation of TCP phase lead to the degradation of alloy,which is responsible for the reduction of the creep lifetime of Ni-base single crystal superalloy after long-term exposure at 1,100 ℃ for 500 h.The creep lifetime of 1,000 oC thermally exposed sample under the conditions of 1,093 ℃/137 MPa is lower than that of heat-treated state.Thermal exposure at 1,100 ℃ for 500 h causes the creep lifetime to drop drastically.
基金supported by the National Basic Research Program of China(No.2011CB706801)the National Natural Science Foundation of China(Nos.51171089 and 51374137)the National Science and Technology Major Project(Nos.2011ZX04014-052 and 2012ZX04012-011)
文摘As the key parts of an aero-engine,single crystal(SX)superalloy turbine blades have been the focus of much attention.However,casting defects often occur during the manufacturing process of the SX turbine blades.Modeling and simulation technology can help to optimize the manufacturing process of SX blades.Multiscale coupled models were proposed and used to simulate the physical phenomena occurring during the directional solidification(DS)process.Coupled with heat transfer(macroscale)and grain growth(meso-scale),3D dendritic grain growth was calculated to show the competitive grain growth at micro-scale.SX grain selection behavior was studied by the simulation and experiments.The results show that the geometrical structure and technical parameters had strong influences on the grain selection effectiveness.Based on the coupled models,heat transfer,grain growth and microstructure evolution of a complex hollow SX blade were simulated.Both the simulated and experimental results show that the stray grain occurred at the platform of the SX blade when a constant withdrawal rate was used in manufacturing process.In order to avoid the formation of the stray crystal,the multi-scale coupled models and the withdrawal rate optimized technique were applied to the same SX turbine blade.The modeling results indicated that the optimized variable withdrawal rate can achieve SX blade castings with no stray grains,which was also proved by the experiments.
基金financially supported by the National Natural Science Foundation of China(No.92060104)the National Science and Technology Major Project(No.2017-VII-00080102)the Shanghai Municipal Science and Technology Committee Grant(No.20511107700)。
文摘The recrystallization behaviors of a nickel-based single crystal superalloy during heat treatment at 1,200℃ for 4 h with various cooling rates were studied.Results show that the thickness of recrystallization layer decreases with the increase of cooling rate.In addition,the microstructures ofγ′phase in the recrystallization region are different in various cooling rates.In the high cooling rates(70,100℃·min^(-1)),small size and high volume fraction ofγ′phases are formed in the recrystallization region.It is also found that irregular fine secondaryγ′phases are precipitated between matrix channels with an average size of 150 nm in the original matric(100℃·min^(-1)).The sizes of the secondaryγ′phase decrease with the increase of cooling rate.In contrast,large size and small volume fraction ofγ′phases are formed in the recrystallization region,and a grain boundary layer is formed under a low cooling rate(10℃·min^(-1)).The evolution mechanism of recrystallization at various cooling rates during heat treatment is analyzed.
基金supported by National Natural Science Foundation of China (No. 50971005)
文摘The effects of annealing temperature and grit blasting pressure on the recrystallization behavior of a Ni3Al based single crystal superalloy were studied in this work. The results show that the precipitation of the Y-NiMo phase occurs at 900 and 1000 °C, which precedes recrystallization. The initial recrystallization temperature was between 1000 and 1100 °C. Cellular recrystallization was formed at 1100 and 1200 °C, which consisted of large columnar γ′ and fine γ + γ′. The dendrite arm closed to the interdendritic region may act as nucleation sites during initial recrystallization by a particle simulated nucleation mechanism at 1280 °C. The size of the grains first turned large and then became small upon the pressure while the recrystallization depth increased all the time.
文摘The solid-liquid(S/L) intedecial morphology of a single crystal superalloy DD8 has been in-vestigated. The evolutive behavior of cellular morphology with tilted preferred crystallographic orientation near cell-dendrite transition was dynamically observed, and the efFect of crystallo-graphic orientation on primary dendritic arm spacing has been examined. The experimental results show that for planar and cellular morphology no any S/L interfacial anisotropy exists,but near cell-dendrite transition, the S/L intedecial anisotropy appears and gives rise to the cellular crystal fingers tilted from thermal flow direction to preferred crystallographic orientation.The crystal fingers with their preferred orientation parallel to DS growth direction are more stable than that with tilted orientation. For the tilted fingers, the sudece on the side facing DS growth direction is less stable than that on the reverse side, the different stability on the two sides will lead to forming unsymmetrical dendritical microstructure. With the increase of tilted angle of preferred crystallographic orientation, the primary dendrite arm spacing decreases.
基金financially supported by the National Natural Science Foundation of China (No.91960201)the Key Basic Research Program of Zhejiang Province (No.2020C01002)+2 种基金Zhejiang Provincial Natural Science Foundation of China (Nos.LR22E010003 and Q23E010029)the National Science and Technology Major Project of China (No.J2019-III-0008-0051)the Fundamental Research Funds for the Central Universities(No.226-2022-00050)。
文摘Design of heat treatments is related to the key technology for development of nickel-based single crystal superalloys(Ni-SXs). Based on the full understanding of the solidification characteristics, this work applies optimization design of heat treatments for a second-generation Ni-SX. Microstructure evolution and creep properties are compared in the material under conventional/standard(Std.) and optimized(Opt.) treatments. For the Std. sample,strong dendritic segregations determine inconsistent microstructure evolution in the dendritic(D) and interdendritic region(ID), while the latter serves as weak area to have the prior microcrack initiation, damaging overall performance of the alloy. The Opt. treatment applies higher homogenization temperature, leading to overall reduced segregations, while not inducing incipient melting. A lower temperature of first-step ageing is used to lower the size ofγ'particles. These help to form the more uniform microstructure in dendritic and interdendritic region and relieve the inconsistent microstructure evolution. The balanced local strength makes ID no longer as the weak area,thus restricting microcrack initiation. Great improvement of high temperature and low stress property is obtained by this progress, leading to the pronounced increase of creep rupture life under 1100 °C/140 MPa.
基金supported by the fund of State Key Laboratory of Long-life High Temperature Materials(Grant No.DTCC28EE200787)the Natural Science Basic Research Plan in Shaanxi Province of China(Grant No.2022JQ-553)+3 种基金the China Postdoctoral Science Foundation(Grant No.2021M692555)the Excellent Youth Foundation of Shaanxi Province of China(Grant No.2021JC-08)the Beilin district of Xi’an Science and Technology Project(Grant No.GX2123)the support from the Youth Innovation Team of Shaanxi Universities。
文摘The oxidation behavior of a novel Ni-based single-crystal 4774DD1 superalloy for industrial gas turbine applications was investigated by the isothermal oxidation at 980℃ and discontinuous oxidation weight gain methods.The phase constitution and morphology of surface oxides and the characteristics of the crosssection oxide film were analyzed by XRD,SEM and EDS.Results show that the oxidation kinetics of the 4774DD1 superalloy follows the cubic law,indicating its weak oxidation resistance at this temperature.As the oxidation time increases,the composition of the oxide film evolves as following:One layer consisting of a bottom Al_(2)O_(3)sublayer and an upper(Al_(2)O_(3)+NiO)mixture sublayer after oxidized for 25 h.Then,two layers composed of an outermost small NiO discontinuous grain layer and an internal layer for 75 h.This internal layer is consisted of the bottom Al_(2)O_(3)sublayer,an intermediate narrow CrTaO_(4)sublayer,and an upper(Al_(2)O_(3)+NiO)mixture sublayer.Also two layers comprising an outermost relative continuous NiO layer with large grain size and an internal layer as the oxidation time increases to 125 h.This internal layer is composed of the upper(Al_(2)O_(3)+NiO)mixture sublayer,an intermediate continuous(CrTaO_(4)+NiWO_(4))mixture sublayer,and a bottom Al_(2)O_(3)sublayer.Finally,three layers consisting of an outermost(NiAl2O_(4)+NiCr2O_(4))mixture layer,an intermediate(CrTaO_(4)+NiWO_(4))mixture layer,and a bottom Al_(2)O_(3)layer for 200 h.
基金supported by the National Natural Science Foundation of China(Grant No.52073169)the National Key Research and Development Program of China(Grant No.2021YFB3802101)the Key Research Project of Zhejiang Laboratory(Grant No.2021PE0AC02)。
文摘Despite the huge accumulation of scientific literature,it is inefficient and laborious to manually search it for useful information to investigate structure-activity relationships.Here,we propose an efficient text-mining framework for the discovery of credible and valuable domain knowledge from abstracts of scientific literature focusing on Nickel-based single crystal superalloys.Firstly,the credibility of abstracts is quantified in terms of source timeliness,publication authority and author’s academic standing.Next,eight entity types and domain dictionaries describing Nickel-based single crystal superalloys are predefined to realize the named entity recognition from the abstracts,achieving an accuracy of 85.10%.Thirdly,by formulating 12 naming rules for the alloy brands derived from the recognized entities,we extract the target entities and refine them as domain knowledge through the credibility analysis.Following this,we also map out the academic cooperative“Author-Literature-Institute”network,characterize the generations of Nickel-based single crystal superalloys,as well as obtain the fractions of the most important chemical elements in superalloys.The extracted rich and diverse knowledge of Nickel-based single crystal superalloys provides important insights toward understanding the structure-activity relationships for Nickel-based single crystal superalloys and is expected to accelerate the design and discovery of novel superalloys.
基金supported by the National Natural Science Foundation of China(No.91960201)the Zhejiang Provincial Natural Science Foundation of China(Nos.LR22E010003,LY20E010004)+3 种基金the Key Basic Research Program of Zhejiang Province(No.2020C01002)the Fundamental Research Funds for the Central Universities(No.226-2022-00050)the Fundamental Research Funds of the Zhejiang Provincial Universities(No.2021XZZX011)National Science and Technology Major Project of China(No.J2019-Ⅲ-0008-0051)。
文摘In order to meet the design requirements of the aging treatment process of a 4th generation nickel-based single crystal superalloy(Ni-SX)developed independently,the effects of aging temperatures and aging times on the precipitation and morphological evolution ofγprecipitates are studied.The morphological evolution behavior ofγprecipitates during the aging process is summarized subsequently and the coarsening behavior ofγprecipitates is discussed by comparing with the Lifshitz-Slyozov-Wagner model(LSW)and the trans-interface diffusion-controlled model(TIDC).It is demonstrated that primary aging temperature and secondary aging time dominate the size and squareness ofγprecipitates respectively,a narrow primary aging temperature range and a suitable secondary aging time are allowed to obtain the optimized morphology ofγprecipitates.The optimal aging process of the Ni-SX investigated in the present work is obtained for 1100-1120°C/4 h and 870°C/16 h,confirmed by the corresponding creep tests.The coarsening growth ofγprecipitates in short-term aging also conforms to the LSW model well.Besides,the aging process design rules of various Ni-SXs of different generations are also summarized.
基金funded by the National Science and Technol-ogy Major Project(Nos.2017-VI-0002-0072,2019-VI-0020-0135)the National Natural Science Foundation of China(Nos.51771148,52071263,52031012)+2 种基金the Key Research and Development Program of Shaanxi Province(Nos.2020ZDLGY13-02,2023-YBGY-432)the Natural Science Basic Research Plan in Shaanxi Province of China(No.2021JC-13)the Research Fund of the State Key Labora-tory of Solidification Processing(NPU),China(No.2021-QZ-03).
文摘A new insight into the microstructural stability was proposed in Ni-based single crystal superalloys with Ru addition,and the element segregation behavior atγ/γ′interface was investigated by three-dimensional atom probe technology(3D-APT).After standard heat treatment,it was found that Ru addition barely altered the element partitioning coefficient betweenγmatrix andγ′phase,and no element-segregation layer was observed atγ/γ′interface.During the heat exposure at 1100°C,Ru addition obviously promoted the rafting of theγ′precipitates and inhibited the precipitation of topological close-packed(TCP)phases.It was more important that an element-segregation layer containing Re,Co,and Cr was formed in theγmatrix close to theγ/γ′interface due to an“uphill diffusion”effect,and its concentration was obviously reduced after Ru addition.Finally,the microstructural stability based on the element segregation behavior atγ/γ′interface was discussed.This element-segregation layer increased theγ/γ′interfacial energy by increasing the absolute value of the lattice misfit ofγ/γ′interface to promote the rafting of theγ′precipitates after Ru addition.On the other hand,the decrease of the segregation concentration of Re,Co,and Cr elements as TCP phase-forming elements near theγ/γ′interface due to a“reverse partitioning”effect inhibits the precipitation of TCP phases in Ni-based single crystal superalloys after Ru addition.
基金financially supported by the National Natural Science Foundation of China(Grant Nos.52175306,52205347)the Natural Science Foundation of Shandong Province(Grant No.ZR2021QE181)the China Postdoctoral Science Foundation(Grant No.2022M712432)。
文摘Nickel-based single crystal superalloys have become the main structural materials of the aero-engines due to excellent high-temperature strength.The micro defects evolution of nickel-based single crystal superalloys under shear deformation was investigated by molecular dynamics(MD)simulations in the present study.It is found that the interfacial dislocations decompose into Shockley dislocations under low shear stress,resulting in the plastic deformation of the Ni phase.The initial plastic deformation of the Ni3Al phase is caused by Shockley dislocations cutting into the Ni3Al phase.The following deformation from low temperature to medium temperature is controlled by dislocation slip,but the deformation at high temperature is changed.It is also found that the microvoid evolution can be divided into void growth and coalescence during shear deformation.The microvoid could prevent dislocation entanglement,accelerate dislocation decomposition,and promote earlier plastic deformation under relatively low temperatures.
基金This work was jointly supported by the Fundamental Research Funds for the Central Universities(No.2019QNA4012)the Innovation Fund of the Zhejiang Kechuang New Materials Research Institute(No.ZKN-18-Z01).
文摘Due to the outstanding creep performance, nickel-based single crystal superalloys(Ni-SXs) are extensively applied in modern aero-engine and industrial gas turbine. Apart from the special single crystal structure which is disadvantageous to extension of creep cracks, Ni-SXs derive the creep strength from intrinsic two-phase microstructure(γ phase and γ’ phase). Main microstructural parameters including volume fraction of γ’ phase and the lattice misfit, and the formation and distribution of precipitated phase are determined by the compositions of alloys. Besides, the creep properties are greatly influenced by these microstructural parameters and precipitated phase. This review has summarized the relationships between different alloying elements and microstructures and indicated their influence on creep properties of Ni-SXs. In addition, with the improvements of experimental methods and characterization technique, some recent discoveries have provided additional evidence to support or challenge the pervious creep theories of superalloys. In view of these new discoveries, this review has provided some perspectives which can be referenced in future compositional design of Ni-SXs.
基金financially supported by the National Natural Science Foundation of China (NSFC) under grant Nos.51401210 and 51271186
文摘Scanning speed is a critical parameter for laser process,which can play a key role in the microstructure evolution of laser melting.In the laser melting of single crystal superalloy,the effects of scanning speed were investigated by experimental analysis and computational simulation.The laser was scanning along710 direction on(001) surface in different speeds.Solidification microstructures of dendrites growth direction and the primary dendritic spacing were analyzed by metallograph.Besides,a planar interface during solidification was taken into attention.Experiment results indicated that the primary dendritic spacing and thickness of planar interface decrease with the increase of speed.Through simulation,distribution of dendrites growth velocity and thermal gradient along dendrite growth direction were calculated,and the simulation of dendrites growth direction agreed with the experiment results.Additionally,a constant value was acquired which can be used to predict the primary dendritic spacing.Moreover,according to curve-fitting method and inequality relation,a model was proposed to predict the thickness of planar interface.
基金the National Science and Technology Major Project(No.2017-VI-0002-0072)the National Key R&D Program of China(No.2017YFA0700704)+1 种基金the National Natural Science Foundation of China(Nos.51601192 and 51671188)the State Key Lab of Advanced Metals and Materials Open Fund(No.2018-Z07)。
文摘The effect of thermal exposure on microstructure and creep properties of a fourth-generation nickelbased single crystal superalloy was investigated.The thermal exposure of samples after the full heat treatment was carried out at 1000℃,1100℃ and 1140℃ for 100 h and 200 h.The γ’ coarsening,γ’ rafting and γ channel widening were observed in samples after thermal exposure.When the thermal exposure time was constant,the morphology of γ’ phase in the alloy evolved significantly with increasing aging temperature.The interracial dislocation networks in aged samples after creep ruptured gradually became irregular and sparse with the increase of exposure temperature.When the higher exposure temperature was used,enla rgement of the defect pores was observed in samples,the microcracks were more likely to initiate and propagate at the corner of these pores.After aging at 1000℃ for 100 h,the creep life at 1140℃/137 MPa was slightly longer than that of heat-treated sample,which could be attributed to the slightly coarsened γ’ phase,homogenization of refractor elements.In contrast,the creep life of sample exposed at 1140℃ for 100 h was greatly decreased.The decrease of creep life was dominated by the rafting of γ’phase,the irregular interfacial dislocation networks as well as the enlargement of homogenization pores.
基金financially supported by the National Key R&D Program of China(No.2017YFA0700704)the National Science and Technology Major Project(No.2017-VI-0002-0072)the Youth Innovation Promotion Association,Chinese Academy of Sciences and Innovation Academy for Light-duty Gas Turbine,Chinese Academy of Sciences(No.CXYJJ20-MS-03)。
文摘Various cooling scenarios(water,oil,air and furnace)were employed to study the impacts of the solution cooling rate(SCR)on the microstructure and creep behavior of a novel single-crystal(SX)superalloy.The results showed that the cubic degree and size of theγphases were inversely proportional to the SCR.The creep life first increased and then dropped dramatically with a reduction in the SCR.The creep life of the sample cooled with air cooling(AC)was the highest,up to 144.90 h at 800℃/750 MPa and160.15 h at 1100℃/137 MPa.During creep at 800℃/750 MPa,the improved creep life of the AC sample was mainly attributed to the fine cubicγphases,which decreased the rate ofγ-phase coarsening and favoured plastic deformation by promoting the active movement of dislocations.The AC helped theγphases become rich in Al,Ti and Ta while depleted in Co and Cr,which enhanced its stacking fault energy,thus promoting the formation of dislocation locks.Meanwhile,the largest negative lattice misfit caused by AC induced denserγ/γinterface dislocation networks at 1100℃/137 MPa,which efficiently reduced the minimum creep rate.The calculated average dislocation spacing results indicated that the smallest density of excess dislocations corresponded to the AC sample,proving its greatest creep resistance.Interestingly,the size of the secondaryγphases first decreased and then increased sharply with decreasing SCR during creep at 1100℃/137 MPa,when fine secondaryγphases had a positive role in the blockage of dislocation movement in the matrix.Eventually,the comprehensive SCR effect was explored to provide more guidance in the design of Re-free SX superalloys.
基金supported by the National Key Research and Development Program of China(2017YFB0702902)National Natural Science Foundation of China(51971174)+1 种基金National Science and Technology Major Project of China(2017-VI-0001-0070)Key Research and Development Program of Shaanxi Province(2020ZDLGY13-02)。
文摘A phase-field model coupling with elastoplastic de fo rmation and creep damage has been built to study the micro structural evolution and deformation behavior for Ni-Al single crystal alloy during the whole creep processing.The relevant experiments were conducted to verify the model validity.The simulation re sults show that under the tensile creep at 1223 K/100 MPa,cubic γ’phases coarsen along the direction parallel to the axis of tensile stress during the first two creep stages;and spindle-shaped and wavy γ’phases are fo rmed during tertiary creep,similar to the experimental results.The evolution mechanism of γ’phases is analyzed from the perspective of changes of stress and strain fields.The"is land-like"γ phase is observed and its formation mechanism is discussed.With the increase of creep stress,the directional coarsening of γ’phase is accelerated,the steady-state creep rate is increased and the creep life is decreased.The comparison between simulated and experimental creep curves shows that this phase-field model can effectively simulate the performance changes during the first two creep stages and predict the influence of creep stresses on creep properties.Our work provides a potential approach to synchronously simulate the creep microstructure and property of superalloys strengthened by γ’precipitates.
基金jointly supported by the National Natural Science Foundation of China(91960201,51988101)the Key Basic Research Program of Zhejiang Province(2020C01002)+3 种基金the Zhejiang Provincial Natural Science Foundation of China(LY20E010004)the Fundamental Research Funds for the Central Universities(2019QNA4012)the Innovation Fund of the Zhejiang Kechuang New Materials Research Institute(ZKN-18-Z01)the supports of equipment and guidance of experiments of researchers in Centre of Electron of Microscopy of Zhejiang University。
文摘The creep inconsistency between dendrite core and interdendritic region is investigated in a nickel-based single crystal superalloy under 1373 K and 137 MPa.Two specimens with higher and lower degree of elemental inhomogeneity on dendritic structures are compared.For specimen with higher inhomogeneity,stronger segregation of refractory elements reinforces the local strength in dendrite core,but damages the strength in interdendritic region.Creep strain is accumulated faster in interdendritic region giving rise to promoted dislocation shearing inγphase,faster degradation of dislocation networks and facilitated topological inversion of rated structures.Although the segregation of refractory elements produces a high density of topologically close-packed(TCP)phase in dendrite core,faster accumulation of creep strain forms microcracks prior in interdendritic region that gives rise to final rupture of the specimen.In another specimen,increased solid solution time gives rise to overall reduced inhomogeneity.Creep inconsistency is relieved to show more uniform evolution of dislocation substructures and rafting between dendrite core and interdendritic region.The second specimen is ruptured by formation and extension of microcracks along TCP phase although the precipitation of TCP phase is relatively restricted under reduced inhomogeneity.Importantly,the balance of local strength between dendrite core and interdendritic region results in over 40%increase of creep rupture life of the second specimen.
基金funded by the Assembly Pre-research Foundation Program of China(140A18040115HK51248)
文摘A nickel-based single crystal superalloy containing Re and Ru was cast in a directional solidification furnace.The single crystal specimens after standard heat treatment were grit blasted with different pressures and then heat treated at 1100°C for 4 hunder vacuum condition.The evolution of recrystallized microstructure and its effect on the tensile properties at 850 and 980°C were investigated.After heat treatment,the cellular microstructure was observed,and the thickness of the cellular recrystallization zone increases with the increase in grit blasting pressure.The appearance of the cellular structure undermines the tensile properties.Both the tensile strength and elongation decrease with increasing the thickness of the cellular structure.The recrystallized grain boundaries can act as the channels for the crack initiation and propagation during tensile test.The low bearing capacity of recrystallized layers and the local stress concentration resulting from the notch effect of cracking were the main reasons for the decrease of tensile properties.
