Fluctuated loadings from currents,waves and sea ground motions are observed on offshore steel pipelines,and they will result in small cracks to propagate continuously and cause unexpected damage to offshore/geotechnic...Fluctuated loadings from currents,waves and sea ground motions are observed on offshore steel pipelines,and they will result in small cracks to propagate continuously and cause unexpected damage to offshore/geotechnical infrastructures.In spite of the availability of efficient techniques and high-power computers for solving crack problems,investigations on the fatigue life of offshore pipelines with 3D interacting cracks are still rarely found in open literature.In the current study,systematic numerical investigations are performed on fatigue crack growth behaviours of offshore pipelines containing coplanar and non-coplanar cracks.Extended finite element method(XFEM)is adopted to simulate the fatigue crack growth.The qualitative validations of numerical results are made for certain cases with available experimental results.Parametric studies are conducted to investigate the influences of various important parameters on fatigue crack growth.The results will be helpful to assess the fatigue behaviours of steel pipeline with 3D interacting cracks.展开更多
The effect of yield-to-tensile strength ratio(Y/T) on failure pressure of X70 pipeline without and with corrosion defects was investigated.The stress-strain response of materials was characterized by a power-law harde...The effect of yield-to-tensile strength ratio(Y/T) on failure pressure of X70 pipeline without and with corrosion defects was investigated.The stress-strain response of materials was characterized by a power-law hardening curve.Two formulas to estimate the strain hardening exponent n for a special Y/T were obtained by least squared regression method and the influence of Y/T on n was analyzed.As an application of n-Y/T expression,the analytical solutions of burst pressure for X70 pipeline without and with corrosion defects were also obtained.The results indicate that the burst pressure of defect-free X70 pipe without corrosion defects is a function of the Y/T,pipe geometry t0/D0 and engineering tensile strength,and increases as Y/T or t0/D0 increases; whilst the burst pressure of corroded X70 pipe decreases with the increase of defect depths,d/t.Comparisons indicate that the present analytical solutions closely match available experimental and numerical data.展开更多
Using the software ANSYS-19.2/Explicit Dynamics,this study performedfinite-element modeling of the large-diameter steel pipeline cross-section for the Beineu-Bozoy-Shymkent gas pipeline with a non-through straight crac...Using the software ANSYS-19.2/Explicit Dynamics,this study performedfinite-element modeling of the large-diameter steel pipeline cross-section for the Beineu-Bozoy-Shymkent gas pipeline with a non-through straight crack,strengthened by steel wire wrapping.The effects of the thread tensile force of the steel winding in the form of single rings at the crack edges and the wires with different winding diameters and pitches were also studied.The results showed that the strengthening was preferably executed at a minimum value of the thread tensile force,which was 6.4%more effective than that at its maximum value.The analysis of the influence of the winding dia-meters showed that the equivalent stresses increased by 32%from the beginning of the crack growth until the wire broke.The increment in winding diameter decelerated the disclosure of the edge crack and reduced its length by 8.2%.The analysis of the influence of the winding pitch showed that decreasing the distance between the winding turns also led to a 33.6%reduction in the length of the straight crack and a 7.9%reduction in the maximum stres-ses on the strengthened pipeline cross-section.The analysis of the temperature effect on the pipeline material,within a range from-40℃ to+50℃,resulted in a crack length change of up to 5.8%.As the temperature dropped,the crack length decreased.Within such a temperature range,the maximum stresses were observed along the cen-tral area of the crack,which were equal to 413 MPa at+50℃ and 440 MPa at-40℃.The results also showed that the presence of the steel winding in the pipeline significantly reduced the length of crack propagation up to 8.4 times,depending on the temperature effect and design parameters of prestressing.This work integrated the existing methods for crack localization along steel gas pipelines.展开更多
Fusion welding easily causes microstructural coarsening in the heat-affected zone(HAZ) of a thick-gauge pipeline steel joint. This is most significant in the inter-critically coarse-grained HAZ(ICCGHAZ), which conside...Fusion welding easily causes microstructural coarsening in the heat-affected zone(HAZ) of a thick-gauge pipeline steel joint. This is most significant in the inter-critically coarse-grained HAZ(ICCGHAZ), which considerably deteriorates the toughness of the joint. In the present work, 11-mm thick pipeline steel was joined by preheating and double-sided friction stir welding(FSW). A comparative study on the microstructure and toughness in the ICCGHAZs for FSW and gas metal arc welding(GMAW) was performed. The toughness in the ICCGHAZ for FSW was improved significantly than that in the ICCGHAZ for GMAW. Generally, the nugget zone(NZ) has a coarse microstructure in the FSW steel joint formed at the highest peak temperature. However, in the current study, the microstructure in the one-pass NZ was remarkably refined owing to the static recrystallization of ferrite. An excellent toughness was achieved in the NZ of the pipeline steel joint that employed FSW.展开更多
The interaction between axially adjacent defects is more significant than that between circumferentially aligned defects.However,the existing failure pressure assessment methods cannot accurately predict the failure p...The interaction between axially adjacent defects is more significant than that between circumferentially aligned defects.However,the existing failure pressure assessment methods cannot accurately predict the failure pressure of axial adjacent defects.In the paper,the finite element model is adopted to analyze the influence of defect size,distribution mode and spacing between adjacent defects on failure pressure.A new failure pressure evaluation method is proposed by establishing the effective depth calculation model of corrosion colony with different distribution model.The burst test of X52 pipeline is carried out to verify the applicability of the method.It shows that the results of new method are consistent with the test results of pipeline with various defects and steel grades.展开更多
The effect of H2S concentration on H2S/CO2 corrosion of API-X60 steel was studied by scanning electron microscopy, a weight-loss method, potentiodynamic polarization tests, and the electrochemical impedance spectrosco...The effect of H2S concentration on H2S/CO2 corrosion of API-X60 steel was studied by scanning electron microscopy, a weight-loss method, potentiodynamic polarization tests, and the electrochemical impedance spectroscopy technique. It is found that the cor-rosion process of the steel in an environment where H2S and CO2 coexist at different H2S concentrations is related to the morphological structure and stability of the corrosion product film. With the addition of a small amount of H2S, the size of the anode reaction region is de-creased due to constant adsorption and separation of more FeS sediment or more FeHS＋ions on the surface of the steel. Meanwhile, the dou-ble-layer capacitance is diminished with increasing anion adsorption capacity. Therefore, the corrosion process is inhibited. The general cor-rosion rate of the steel rapidly decreases after the addition of a small amount of H2S under the coexistence of H2S and CO2. With a further increase in H2S concentration, certain parts of the corrosion product film become loose and even fall off. Thus, the protection provided by the corrosion product film worsens, and the corrosion rate tends to increase.展开更多
Hydrogen was a key factor resulting in stress corrosion cracking （SCC） of X80 pipeline steel in Ku＇erle soil simulated solution. In this article, the effect of hydrogen on the SCC susceptibility of X80 steel was in...Hydrogen was a key factor resulting in stress corrosion cracking （SCC） of X80 pipeline steel in Ku＇erle soil simulated solution. In this article, the effect of hydrogen on the SCC susceptibility of X80 steel was investigated further by slow strain rate tensile test, the surface fractures were observed using scanning electron microscopy （SEM）, and the fracture mechanism of SCC was discussed. The results indicate that hydrogen increases the SCC susceptibility. The SEM micrographs of hydrogen precharged samples presents a brittle quasi-cleavage feature, and pits facilitate the transgranular crack initiation. In the electrochemical impedance spectroscopy （EIS） measurement, the decreased polarization resistance and the pitting resistance of samples with hydrogen indicate that hydrogen increases the dissolution rate and deteriorates the pitting corrosion resistance. The potentiodynamic polarization curves present that hydrogen also accelerates the dissolution rate of the crack tip.展开更多
SiCa line and SiCaBaFe alloy were injected into liquid pipeline steel at the end of LF refining as calcium treatment,and samples were taken from the ladles,mould,and slabs.Analysis of Ca content and inclusions shows t...SiCa line and SiCaBaFe alloy were injected into liquid pipeline steel at the end of LF refining as calcium treatment,and samples were taken from the ladles,mould,and slabs.Analysis of Ca content and inclusions shows that Ca content in steel decreases obviously in the following process after calcium treatment;the compositions,morphology,and sizes of inclusions also vary much in the production;primary inclusions in the ladles prior to calcium treatment are mainly Al2O3 inclusions,but they turn to fine irregular CaS-CaO-Al2O3 compound inclusions after the treatment,then become fine globular CaO-Al2O3 inclusions in the mould,and finally change to a few larger irregular CaS-CaO-Al2O3 complex inclusions in the slabs.Thermodynamic study reveals that inclusion variations are related with the preferential reactions among Ca,Al2O3,and S and the precipitation of S in CaO-Al2O3 inclusions with high sulfur capacity.New evaluation standards for calcium treatment in high-grade pipeline steel were put forward according to the inclusion variations and requirements of pipeline steel on inclusion controlling,and the calcium process was studied and optimized.展开更多
The corrosion process of the X70 pipeline steel in 3.0wt% NaCl solution were studied using polarization method, and the chronological characteristics during the entire polarization plot were investigated in detail usi...The corrosion process of the X70 pipeline steel in 3.0wt% NaCl solution were studied using polarization method, and the chronological characteristics during the entire polarization plot were investigated in detail using EIS technique. In the active region of X70 steel, such as 20mV potential bias applied on open circuit potential (OCP), the impedance spectra was comprised of three parts: a high-frequency capacitive loop, a middle-frequency capacitive loop and a low-frequency inductive component. When positive polarization potential increased, the capacitive loops at high and middle frequency range merged, and the inductive component at low frequency shrunk. At high positive polarization potential bias (500-800mV vs. OCP), the high-frequency capacitive loop and the low-frequency inductive loop exhibited as disheveled points due to the synergism of the inhomogeneity of the corroding material and the localized corrosion. The results were fitted utilizing the equivalent circuits to simulate the impedance spectra and to interpret the electrochemical features shown during the experiments.展开更多
In order to investigate the fracture toughness, crack tip opening displacement （CTOD） experiments were conducted on two X70 pipeline steel plates with different rolling processes. Atter the experiments, optical micr...In order to investigate the fracture toughness, crack tip opening displacement （CTOD） experiments were conducted on two X70 pipeline steel plates with different rolling processes. Atter the experiments, optical microscopy （OM）, scanning electron microscopy （SEM） and transmission electron microscopy （TEM） were employed to observe the microstructure and fracture morphology. The effects of precipi- tates on the fracture toughness and the crack initiation mechanism induced by inclusions were analyzed. The CTOD result shows that the steel with a lower finishing cooling temperature has a higher fracture toughness. Inchisiom with different shapes and two kinds of precipi- tates with different sizes were observed. It can be concluded that precipitates with different sizes have different effects and mechanisms on the fracture toughness. Distinguished fi＇om the earlier researches, inclusions enriched in silicon can be also served as the crack initiation.展开更多
The diversity of microstructure and properties of 830 MPa grade pipeline steel containing chromium was investigated by optical microscope and transmission electron microscopy. The main microstructures were multiple co...The diversity of microstructure and properties of 830 MPa grade pipeline steel containing chromium was investigated by optical microscope and transmission electron microscopy. The main microstructures were multiple configurations, containing lath bainite and granule bainitc. Mechanical properties test results showed that the yield strength and tensile strength improved with increasing chromium content. The toughness and elongation decreased at the same time, so temper process was introduced. Appling proper temper parameters, the values of toughness and elongation were improved dramatically, and the strength decreased slightly.展开更多
The aspects of two pipeline steels with different technologies were investigated by using transmission electron microscopy （TEM） and electron back-scattered diffraction （EBSD）. The microstructure presents a typica...The aspects of two pipeline steels with different technologies were investigated by using transmission electron microscopy （TEM） and electron back-scattered diffraction （EBSD）. The microstructure presents a typical acicular ferrite characteristic with fine particles of martensite/austenite （M/A） constituent, which distributes in grains and at grain boundaries. The bulk textures of the pipeline steel plate are {112}〈110〉 and 〈111〉 fibers, respectively, and the {112}〈110〉 component is the favorable texture benefiting for drop weight tear test. Moreover, low angle boundaries and low coincidence site lattice boundaries are inactive and more resistant to fracture than high energy random boundaries.展开更多
The passivation process of X80 pipeline steel in bicarbonate solutions was investigated using potentiodynamic, dynamic electro-chemical impedance spectroscopy （DEIS）, and Mott-Schottky measurements. The results show...The passivation process of X80 pipeline steel in bicarbonate solutions was investigated using potentiodynamic, dynamic electro-chemical impedance spectroscopy （DEIS）, and Mott-Schottky measurements. The results show that the shape of polarization curves changes with concentration. The critical ＇passive＇ concentration is 0.009 mol/L for X80 pipeline steel in bicarbonate solutions. No anodic current peak exists in solutions when the concentration is lower than 0.009 mol/L, whereas there are one and two anodic current peaks when the concentration ranges from 0.009 to 0.05 mol/L and is higher than 0.1 mol/L, respectively. DEIS measurements show that there exist active dissolution range, transition range, pre-passive range, passive layer formation range, passive range, and trans-passive range for X80 pipeline steel in the 0.1 mol/L solutions. The results of DEIS measurements are in complete agreement with the potentiodynamic diagram. An equivalent circuit containing three sub-layers is used to explain the Nyquist plots in the passive range. Analyses are well made for explaining the corresponding fitted capacitance and impedance. The Mott-Schottky plots show that the passive film of X80 pipeline steel is an n-type semiconductor, and capacitance measurements are in good accordance with the results of DEIS experiment.展开更多
The coarse grain HAZ microstructure and property of X80 pipeline steel with different carbon content was investigated. The weld thermal simulation test was carried out on Gleeble 1500 thermal mechanical test machine. ...The coarse grain HAZ microstructure and property of X80 pipeline steel with different carbon content was investigated. The weld thermal simulation test was carried out on Gleeble 1500 thermal mechanical test machine. The Charpy tests were completed at --20 ℃ for evaluating the toughness of coarse grain heat affected zone （CGHAZ）. The microstructure was examined by optical microscope （OM） and transmission electron microscopy （TEM）, and the austenite constituent was quantified by X-ray diffraction. The results showed that the ultra-low carbon can improve the toughness of CGHAZ by suppressing the formation of carbide, decreasing the martensite austenite （M-A） constituent and increasing the residual austenite in the M A.展开更多
Susceptibilities to stress corrosion cracking （SCC） of X80 pipeline steel in high pH solutions with various concentrations of HC03 at a passive potential of-0.2 V vs. SCE were investigated by slow strain rate tensi...Susceptibilities to stress corrosion cracking （SCC） of X80 pipeline steel in high pH solutions with various concentrations of HC03 at a passive potential of-0.2 V vs. SCE were investigated by slow strain rate tensile （SSRT） test. The SCC mechanism and the effect of HC03 were discussed with the aid of electrochemical techniques. It is indicated that X80 steel shows enhunced susceptibility to SCC with the concentration of HCO3 increasing from 0.15 to 1.00 mol/L, and the susceptibility can be evaluated in terms of current density at -0.2 V vs. SCE. The SCC behavior is controlled by the dissolution-based mechanism in these circumstances. Increasing the concentration of HCO3 not only increases the risk of rupture of passive films but also promotes the anodic dissolution of crack tips. Besides, little susceptibility to SCC is found in dilute solution containing 0.05 mol/L HCO3 for X80 steel. This can be attributed to the inhibited repassivation of passive films, manifesting as a more intensive dissolution in the non-crack tip areas than at the crack tips.展开更多
The hydrogen-induced cracking （HIC） behavior of X80 pipeline steel was studied by means of electrochemical charging, hydrogen permeation tests, tension test, and scanning electron microscopy （SEM）. The experimenta...The hydrogen-induced cracking （HIC） behavior of X80 pipeline steel was studied by means of electrochemical charging, hydrogen permeation tests, tension test, and scanning electron microscopy （SEM）. The experimental results indicate that the increase of charging time and charging current density or the decrease of the solution pH value leads to an increase of the hydrogen content in X80 steel, which plays a key role in the initiation and propagation of HIC. It is found that the majority of macro-inclusions within the as-used X80 steel do not constitute a direct threat to HIC except aluminum oxides, which directly or indirectly lead to HIC. The hydrogen trap density at room temperature is estimated to be pretty high, and this is an essential reason why the steel is sensitive to HIC. After hydrogen charging, the elongation loss rate and area reduction of X80 steel decline obviously, taking a noticeable sign of hydrogen-induced plasticity damages. It is demonstrated that the losses of these plastic parameters have a linear relation to the fracture size due to hydrogen.展开更多
The precipitation behaviors of X80 acicular ferrite pipeline steel were investigated by using transmission electron microscopy （TEM） and energy dispersive spectroscopy （EDS）. The results show that dendritic precip...The precipitation behaviors of X80 acicular ferrite pipeline steel were investigated by using transmission electron microscopy （TEM） and energy dispersive spectroscopy （EDS）. The results show that dendritic precipitates in the as-cast steel slabs precipitate mainly in grain boundaries, and these dendritic precipitates dissolve and re-precipitate to two kinds of carbonitrides： Ti- and Nb-rich （Ti, Nb）（C, N） carbonitrides during reheating. Four types of precipitates mainly exist in the hot rolled plate： Ti-rich carbonitrides resulted from the dendritic carbonitrides undissolved during the reheating process; Ti-rich carbonitrides re-precipitated along austenite grain boundaries during the re-heating process; NbC carbides mainly heterogeneously nucleated on the small pre-existing Nb-rich carbonitrides in the hot rolling process; and NbC carbides precipitated on dislocations during hot rolling.展开更多
The effects of alloying elements in welding wires and submerged arc welding process on the microstructures and low-temperature impact toughness of weld metals have been investigated. The results indicate that the opti...The effects of alloying elements in welding wires and submerged arc welding process on the microstructures and low-temperature impact toughness of weld metals have been investigated. The results indicate that the optimal contents of alloying elements in welding wires can improve the low-temperature impact toughness of weld metals because the proeutectoid ferrite and bainite formations can be suppressed, and the fraction of acicular ferrite increases. However, the contents of alloying elements need to vary along with the welding heat input. With the increase in welding heat input, the contents of alloying elements in welding wires need to be increased accordingly. The microstructures mainly consisting of acicular ferrite can be obtained in weld metals after four-wire submerged arc welding using the wires with a low carbon content and appropriate contents of Mn, Mo, Ti-B, Cu, Ni, and RE, resulting in the high low-temperature impact toughness of weld metals.展开更多
The effect of Ca^2＋ on CO2 corrosion to X65 pipeline steel was investigated in the simulated stratum water of an oil field containing different concentrations of Ca^2＋. It is found that Ca^2＋ can enhance the corros...The effect of Ca^2＋ on CO2 corrosion to X65 pipeline steel was investigated in the simulated stratum water of an oil field containing different concentrations of Ca^2＋. It is found that Ca^2＋ can enhance the corrosion rate, especially in the Ca^2＋ concentration from 256 to 512 mg/L, which can be attributed to the growing grain size and loosing structure of corrosion scales with increasing Ca^2＋ concentration. X-ray diffraction （XRD） and X-ray photoelectron spectroscopy （XPS） investigations reveal that a complex carbonate （Fe, Ca）CO3 forms at high Ca^2＋ concentration due to the gradual replacement of Fe^2＋ in FeCO3 by Ca^2＋.展开更多
The morphology, structure, and chemical composition of precipitates in the final microstructure of Nb-V-Ti microalloyed X70 acicular ferrite pipeline steel were investigated using transmission electron microscopy （TE...The morphology, structure, and chemical composition of precipitates in the final microstructure of Nb-V-Ti microalloyed X70 acicular ferrite pipeline steel were investigated using transmission electron microscopy （TEM） and energy dispersive X-ray spectroscopy （EDS）. Precipitates observed by TEM can be classified into two groups. The large precipitates are complex compounds that comprise square-shaped TiN precipitate as core with fine Nb-containing precipitate nucleated on pre-existing TiN precipitate as caps on one or more faces at high temperature. In contrast, the fine and spherical Nb carbides and/or carbonitrides precipitate heterogeneously on dislocations and sub-boundaries at low temperature. From the analysis in terms of thermodynamics, EDS and chemical cornposition of the steel, NbC precipitation is considered to be the predominant precipitation behavior in the tested steel under the processing conditions of this research.展开更多
基金The authors would like to acknowledge the financial support for this project under Nanyang Technological University,Singapore’s Academic Research Fund(AcRF)Tier 1 Grant No.RG 168/16.
文摘Fluctuated loadings from currents,waves and sea ground motions are observed on offshore steel pipelines,and they will result in small cracks to propagate continuously and cause unexpected damage to offshore/geotechnical infrastructures.In spite of the availability of efficient techniques and high-power computers for solving crack problems,investigations on the fatigue life of offshore pipelines with 3D interacting cracks are still rarely found in open literature.In the current study,systematic numerical investigations are performed on fatigue crack growth behaviours of offshore pipelines containing coplanar and non-coplanar cracks.Extended finite element method(XFEM)is adopted to simulate the fatigue crack growth.The qualitative validations of numerical results are made for certain cases with available experimental results.Parametric studies are conducted to investigate the influences of various important parameters on fatigue crack growth.The results will be helpful to assess the fatigue behaviours of steel pipeline with 3D interacting cracks.
基金Project(N110607002)supported by the Fundamental Research Funds for the Central Universities of ChinaProject(51074052)supported by the National Natural Science Foundation of China
文摘The effect of yield-to-tensile strength ratio(Y/T) on failure pressure of X70 pipeline without and with corrosion defects was investigated.The stress-strain response of materials was characterized by a power-law hardening curve.Two formulas to estimate the strain hardening exponent n for a special Y/T were obtained by least squared regression method and the influence of Y/T on n was analyzed.As an application of n-Y/T expression,the analytical solutions of burst pressure for X70 pipeline without and with corrosion defects were also obtained.The results indicate that the burst pressure of defect-free X70 pipe without corrosion defects is a function of the Y/T,pipe geometry t0/D0 and engineering tensile strength,and increases as Y/T or t0/D0 increases; whilst the burst pressure of corroded X70 pipe decreases with the increase of defect depths,d/t.Comparisons indicate that the present analytical solutions closely match available experimental and numerical data.
基金funded by the Science Committee of the Ministry of Science and Higher Education of the Republic of Kazakhstan(Grant No.AP19680589).
文摘Using the software ANSYS-19.2/Explicit Dynamics,this study performedfinite-element modeling of the large-diameter steel pipeline cross-section for the Beineu-Bozoy-Shymkent gas pipeline with a non-through straight crack,strengthened by steel wire wrapping.The effects of the thread tensile force of the steel winding in the form of single rings at the crack edges and the wires with different winding diameters and pitches were also studied.The results showed that the strengthening was preferably executed at a minimum value of the thread tensile force,which was 6.4%more effective than that at its maximum value.The analysis of the influence of the winding dia-meters showed that the equivalent stresses increased by 32%from the beginning of the crack growth until the wire broke.The increment in winding diameter decelerated the disclosure of the edge crack and reduced its length by 8.2%.The analysis of the influence of the winding pitch showed that decreasing the distance between the winding turns also led to a 33.6%reduction in the length of the straight crack and a 7.9%reduction in the maximum stres-ses on the strengthened pipeline cross-section.The analysis of the temperature effect on the pipeline material,within a range from-40℃ to+50℃,resulted in a crack length change of up to 5.8%.As the temperature dropped,the crack length decreased.Within such a temperature range,the maximum stresses were observed along the cen-tral area of the crack,which were equal to 413 MPa at+50℃ and 440 MPa at-40℃.The results also showed that the presence of the steel winding in the pipeline significantly reduced the length of crack propagation up to 8.4 times,depending on the temperature effect and design parameters of prestressing.This work integrated the existing methods for crack localization along steel gas pipelines.
基金financially supported by the National Nature Science Foundation of China (No. 51774085)Liaoning Province Excellent Youth Foundation (No. 2020-YQ03)the Open Research Fund from the State Key Laboratory of Rolling and Automation, Northeastern University (No. 2020RALKFKT009)。
文摘Fusion welding easily causes microstructural coarsening in the heat-affected zone(HAZ) of a thick-gauge pipeline steel joint. This is most significant in the inter-critically coarse-grained HAZ(ICCGHAZ), which considerably deteriorates the toughness of the joint. In the present work, 11-mm thick pipeline steel was joined by preheating and double-sided friction stir welding(FSW). A comparative study on the microstructure and toughness in the ICCGHAZs for FSW and gas metal arc welding(GMAW) was performed. The toughness in the ICCGHAZ for FSW was improved significantly than that in the ICCGHAZ for GMAW. Generally, the nugget zone(NZ) has a coarse microstructure in the FSW steel joint formed at the highest peak temperature. However, in the current study, the microstructure in the one-pass NZ was remarkably refined owing to the static recrystallization of ferrite. An excellent toughness was achieved in the NZ of the pipeline steel joint that employed FSW.
基金supported by the Key Scientific Research Projects of Colleges and Universities in Henan Province(Grant No.23A560013)the National Key R&D Program of the“14th Five-Year Plan”(Grant No.2022YFC3801001)+1 种基金Henan Provincial Youth Science Foundation(Grant No.232300421328)the Leading Talents in Zhongyuan Technology Innovation(Grant No.234200510014).
文摘The interaction between axially adjacent defects is more significant than that between circumferentially aligned defects.However,the existing failure pressure assessment methods cannot accurately predict the failure pressure of axial adjacent defects.In the paper,the finite element model is adopted to analyze the influence of defect size,distribution mode and spacing between adjacent defects on failure pressure.A new failure pressure evaluation method is proposed by establishing the effective depth calculation model of corrosion colony with different distribution model.The burst test of X52 pipeline is carried out to verify the applicability of the method.It shows that the results of new method are consistent with the test results of pipeline with various defects and steel grades.
基金financially supported by the National Natural Science Foundation of China(No.51171022)
文摘The effect of H2S concentration on H2S/CO2 corrosion of API-X60 steel was studied by scanning electron microscopy, a weight-loss method, potentiodynamic polarization tests, and the electrochemical impedance spectroscopy technique. It is found that the cor-rosion process of the steel in an environment where H2S and CO2 coexist at different H2S concentrations is related to the morphological structure and stability of the corrosion product film. With the addition of a small amount of H2S, the size of the anode reaction region is de-creased due to constant adsorption and separation of more FeS sediment or more FeHS＋ions on the surface of the steel. Meanwhile, the dou-ble-layer capacitance is diminished with increasing anion adsorption capacity. Therefore, the corrosion process is inhibited. The general cor-rosion rate of the steel rapidly decreases after the addition of a small amount of H2S under the coexistence of H2S and CO2. With a further increase in H2S concentration, certain parts of the corrosion product film become loose and even fall off. Thus, the protection provided by the corrosion product film worsens, and the corrosion rate tends to increase.
基金supported by the National Science & Technology Infrastructure Development Program of China(No.2005DKA10400)
文摘Hydrogen was a key factor resulting in stress corrosion cracking （SCC） of X80 pipeline steel in Ku＇erle soil simulated solution. In this article, the effect of hydrogen on the SCC susceptibility of X80 steel was investigated further by slow strain rate tensile test, the surface fractures were observed using scanning electron microscopy （SEM）, and the fracture mechanism of SCC was discussed. The results indicate that hydrogen increases the SCC susceptibility. The SEM micrographs of hydrogen precharged samples presents a brittle quasi-cleavage feature, and pits facilitate the transgranular crack initiation. In the electrochemical impedance spectroscopy （EIS） measurement, the decreased polarization resistance and the pitting resistance of samples with hydrogen indicate that hydrogen increases the dissolution rate and deteriorates the pitting corrosion resistance. The potentiodynamic polarization curves present that hydrogen also accelerates the dissolution rate of the crack tip.
基金supported by the National High-Tech Research and Development Program of China (No.2009AA04Z163)
文摘SiCa line and SiCaBaFe alloy were injected into liquid pipeline steel at the end of LF refining as calcium treatment,and samples were taken from the ladles,mould,and slabs.Analysis of Ca content and inclusions shows that Ca content in steel decreases obviously in the following process after calcium treatment;the compositions,morphology,and sizes of inclusions also vary much in the production;primary inclusions in the ladles prior to calcium treatment are mainly Al2O3 inclusions,but they turn to fine irregular CaS-CaO-Al2O3 compound inclusions after the treatment,then become fine globular CaO-Al2O3 inclusions in the mould,and finally change to a few larger irregular CaS-CaO-Al2O3 complex inclusions in the slabs.Thermodynamic study reveals that inclusion variations are related with the preferential reactions among Ca,Al2O3,and S and the precipitation of S in CaO-Al2O3 inclusions with high sulfur capacity.New evaluation standards for calcium treatment in high-grade pipeline steel were put forward according to the inclusion variations and requirements of pipeline steel on inclusion controlling,and the calcium process was studied and optimized.
基金the National Key Basic Research Foundation of China(No.G19990650)the National Natural Science Foundation of China(No.50071054).
文摘The corrosion process of the X70 pipeline steel in 3.0wt% NaCl solution were studied using polarization method, and the chronological characteristics during the entire polarization plot were investigated in detail using EIS technique. In the active region of X70 steel, such as 20mV potential bias applied on open circuit potential (OCP), the impedance spectra was comprised of three parts: a high-frequency capacitive loop, a middle-frequency capacitive loop and a low-frequency inductive component. When positive polarization potential increased, the capacitive loops at high and middle frequency range merged, and the inductive component at low frequency shrunk. At high positive polarization potential bias (500-800mV vs. OCP), the high-frequency capacitive loop and the low-frequency inductive loop exhibited as disheveled points due to the synergism of the inhomogeneity of the corroding material and the localized corrosion. The results were fitted utilizing the equivalent circuits to simulate the impedance spectra and to interpret the electrochemical features shown during the experiments.
文摘In order to investigate the fracture toughness, crack tip opening displacement （CTOD） experiments were conducted on two X70 pipeline steel plates with different rolling processes. Atter the experiments, optical microscopy （OM）, scanning electron microscopy （SEM） and transmission electron microscopy （TEM） were employed to observe the microstructure and fracture morphology. The effects of precipi- tates on the fracture toughness and the crack initiation mechanism induced by inclusions were analyzed. The CTOD result shows that the steel with a lower finishing cooling temperature has a higher fracture toughness. Inchisiom with different shapes and two kinds of precipi- tates with different sizes were observed. It can be concluded that precipitates with different sizes have different effects and mechanisms on the fracture toughness. Distinguished fi＇om the earlier researches, inclusions enriched in silicon can be also served as the crack initiation.
文摘The diversity of microstructure and properties of 830 MPa grade pipeline steel containing chromium was investigated by optical microscope and transmission electron microscopy. The main microstructures were multiple configurations, containing lath bainite and granule bainitc. Mechanical properties test results showed that the yield strength and tensile strength improved with increasing chromium content. The toughness and elongation decreased at the same time, so temper process was introduced. Appling proper temper parameters, the values of toughness and elongation were improved dramatically, and the strength decreased slightly.
文摘The aspects of two pipeline steels with different technologies were investigated by using transmission electron microscopy （TEM） and electron back-scattered diffraction （EBSD）. The microstructure presents a typical acicular ferrite characteristic with fine particles of martensite/austenite （M/A） constituent, which distributes in grains and at grain boundaries. The bulk textures of the pipeline steel plate are {112}〈110〉 and 〈111〉 fibers, respectively, and the {112}〈110〉 component is the favorable texture benefiting for drop weight tear test. Moreover, low angle boundaries and low coincidence site lattice boundaries are inactive and more resistant to fracture than high energy random boundaries.
基金supported by the National Science and Technology Infrastructure Platforms Construction Projects (No.2005DKA10400)
文摘The passivation process of X80 pipeline steel in bicarbonate solutions was investigated using potentiodynamic, dynamic electro-chemical impedance spectroscopy （DEIS）, and Mott-Schottky measurements. The results show that the shape of polarization curves changes with concentration. The critical ＇passive＇ concentration is 0.009 mol/L for X80 pipeline steel in bicarbonate solutions. No anodic current peak exists in solutions when the concentration is lower than 0.009 mol/L, whereas there are one and two anodic current peaks when the concentration ranges from 0.009 to 0.05 mol/L and is higher than 0.1 mol/L, respectively. DEIS measurements show that there exist active dissolution range, transition range, pre-passive range, passive layer formation range, passive range, and trans-passive range for X80 pipeline steel in the 0.1 mol/L solutions. The results of DEIS measurements are in complete agreement with the potentiodynamic diagram. An equivalent circuit containing three sub-layers is used to explain the Nyquist plots in the passive range. Analyses are well made for explaining the corresponding fitted capacitance and impedance. The Mott-Schottky plots show that the passive film of X80 pipeline steel is an n-type semiconductor, and capacitance measurements are in good accordance with the results of DEIS experiment.
文摘The coarse grain HAZ microstructure and property of X80 pipeline steel with different carbon content was investigated. The weld thermal simulation test was carried out on Gleeble 1500 thermal mechanical test machine. The Charpy tests were completed at --20 ℃ for evaluating the toughness of coarse grain heat affected zone （CGHAZ）. The microstructure was examined by optical microscope （OM） and transmission electron microscopy （TEM）, and the austenite constituent was quantified by X-ray diffraction. The results showed that the ultra-low carbon can improve the toughness of CGHAZ by suppressing the formation of carbide, decreasing the martensite austenite （M-A） constituent and increasing the residual austenite in the M A.
文摘Susceptibilities to stress corrosion cracking （SCC） of X80 pipeline steel in high pH solutions with various concentrations of HC03 at a passive potential of-0.2 V vs. SCE were investigated by slow strain rate tensile （SSRT） test. The SCC mechanism and the effect of HC03 were discussed with the aid of electrochemical techniques. It is indicated that X80 steel shows enhunced susceptibility to SCC with the concentration of HCO3 increasing from 0.15 to 1.00 mol/L, and the susceptibility can be evaluated in terms of current density at -0.2 V vs. SCE. The SCC behavior is controlled by the dissolution-based mechanism in these circumstances. Increasing the concentration of HCO3 not only increases the risk of rupture of passive films but also promotes the anodic dissolution of crack tips. Besides, little susceptibility to SCC is found in dilute solution containing 0.05 mol/L HCO3 for X80 steel. This can be attributed to the inhibited repassivation of passive films, manifesting as a more intensive dissolution in the non-crack tip areas than at the crack tips.
基金supported by the National Natural Science Foundation of China (No.50401016)
文摘The hydrogen-induced cracking （HIC） behavior of X80 pipeline steel was studied by means of electrochemical charging, hydrogen permeation tests, tension test, and scanning electron microscopy （SEM）. The experimental results indicate that the increase of charging time and charging current density or the decrease of the solution pH value leads to an increase of the hydrogen content in X80 steel, which plays a key role in the initiation and propagation of HIC. It is found that the majority of macro-inclusions within the as-used X80 steel do not constitute a direct threat to HIC except aluminum oxides, which directly or indirectly lead to HIC. The hydrogen trap density at room temperature is estimated to be pretty high, and this is an essential reason why the steel is sensitive to HIC. After hydrogen charging, the elongation loss rate and area reduction of X80 steel decline obviously, taking a noticeable sign of hydrogen-induced plasticity damages. It is demonstrated that the losses of these plastic parameters have a linear relation to the fracture size due to hydrogen.
基金supported by the National Science and Technology Support Program for the 11th Five-Year Plan of China (No.2006BAE03A06)
文摘The precipitation behaviors of X80 acicular ferrite pipeline steel were investigated by using transmission electron microscopy （TEM） and energy dispersive spectroscopy （EDS）. The results show that dendritic precipitates in the as-cast steel slabs precipitate mainly in grain boundaries, and these dendritic precipitates dissolve and re-precipitate to two kinds of carbonitrides： Ti- and Nb-rich （Ti, Nb）（C, N） carbonitrides during reheating. Four types of precipitates mainly exist in the hot rolled plate： Ti-rich carbonitrides resulted from the dendritic carbonitrides undissolved during the reheating process; Ti-rich carbonitrides re-precipitated along austenite grain boundaries during the re-heating process; NbC carbides mainly heterogeneously nucleated on the small pre-existing Nb-rich carbonitrides in the hot rolling process; and NbC carbides precipitated on dislocations during hot rolling.
基金supported by the Research and Development Project of Science and Technology of Hebei Province, China (No.03212211D and No.002121186D)
文摘The effects of alloying elements in welding wires and submerged arc welding process on the microstructures and low-temperature impact toughness of weld metals have been investigated. The results indicate that the optimal contents of alloying elements in welding wires can improve the low-temperature impact toughness of weld metals because the proeutectoid ferrite and bainite formations can be suppressed, and the fraction of acicular ferrite increases. However, the contents of alloying elements need to vary along with the welding heat input. With the increase in welding heat input, the contents of alloying elements in welding wires need to be increased accordingly. The microstructures mainly consisting of acicular ferrite can be obtained in weld metals after four-wire submerged arc welding using the wires with a low carbon content and appropriate contents of Mn, Mo, Ti-B, Cu, Ni, and RE, resulting in the high low-temperature impact toughness of weld metals.
基金supported by the National Natural Science Foundation of China (No.50571012)
文摘The effect of Ca^2＋ on CO2 corrosion to X65 pipeline steel was investigated in the simulated stratum water of an oil field containing different concentrations of Ca^2＋. It is found that Ca^2＋ can enhance the corrosion rate, especially in the Ca^2＋ concentration from 256 to 512 mg/L, which can be attributed to the growing grain size and loosing structure of corrosion scales with increasing Ca^2＋ concentration. X-ray diffraction （XRD） and X-ray photoelectron spectroscopy （XPS） investigations reveal that a complex carbonate （Fe, Ca）CO3 forms at high Ca^2＋ concentration due to the gradual replacement of Fe^2＋ in FeCO3 by Ca^2＋.
文摘The morphology, structure, and chemical composition of precipitates in the final microstructure of Nb-V-Ti microalloyed X70 acicular ferrite pipeline steel were investigated using transmission electron microscopy （TEM） and energy dispersive X-ray spectroscopy （EDS）. Precipitates observed by TEM can be classified into two groups. The large precipitates are complex compounds that comprise square-shaped TiN precipitate as core with fine Nb-containing precipitate nucleated on pre-existing TiN precipitate as caps on one or more faces at high temperature. In contrast, the fine and spherical Nb carbides and/or carbonitrides precipitate heterogeneously on dislocations and sub-boundaries at low temperature. From the analysis in terms of thermodynamics, EDS and chemical cornposition of the steel, NbC precipitation is considered to be the predominant precipitation behavior in the tested steel under the processing conditions of this research.
