Chromium plays a vital role in stainless steel due to its ability to improve the corrosion resistance of the latter.However,the re-lease of chromium from stainless steel slag(SSS)during SSS stockpiling causes detrimen...Chromium plays a vital role in stainless steel due to its ability to improve the corrosion resistance of the latter.However,the re-lease of chromium from stainless steel slag(SSS)during SSS stockpiling causes detrimental environmental issues.To prevent chromium pollution,the effects of iron oxide on crystallization behavior and spatial distribution of spinel were investigated in this work.The results revealed that FeO was more conducive to the growth of spinels compared with Fe2O3 and Fe3O4.Spinels were found to be mainly distrib-uted at the top and bottom of slag.The amount of spinel phase at the bottom decreased with the increasing FeO content,while that at the top increased.The average particle size of spinel in the slag with 18wt%FeO content was 12.8μm.Meanwhile,no notable structural changes were observed with a further increase in FeO content.In other words,the spatial distribution of spinel changed when the content of iron oxide varied in the range of 8wt%to 18wt%.Finally,less spinel was found at the bottom of slag with a FeO content of 23wt%.展开更多
This paper studied the hydration and strength influence factors of Steel Slag Cement (SSC), such as the quantity of steel slag and slag and the dosage of additive. The results show that: (a) In the process of hydratio...This paper studied the hydration and strength influence factors of Steel Slag Cement (SSC), such as the quantity of steel slag and slag and the dosage of additive. The results show that: (a) In the process of hydration of SSC,steel slag and slag activate each other; (b) Waterglass's structure forms the preliminary skeleton of SSC,and the hydration products of SSC link or fill in the skeleton; (c) Sodium in waterglass is the catalytic and its concentration does not change in the process of hydration. (d) Structure of activation is a significant factor to the property of SSC.展开更多
To enhance the understanding about the utilization of steel slags as a cementitious material, we comparatively studied the chemical, mineralogical and morphological properties of two types of steel slag; basicoxygen-f...To enhance the understanding about the utilization of steel slags as a cementitious material, we comparatively studied the chemical, mineralogical and morphological properties of two types of steel slag; basicoxygen-furnace carbon slag(BOF C) and electric-arc-furnace stainless steel slag(EAF S). Moreover, we studied the standard consistency, setting time and the effect of the slag replacement ratios on the fluidity and compressive strength of blended cement mortar. The experimental results showed that BOF C had higher alkalinity, higher pH value and more hydraulic phases than EAF S. Both types of slag showed water reduction effect due to its high fineness. Neat BOF C paste showed flash set and acceleration in the initial setting time of blended cement especially at high slag proportions. However, EAF S prolonged the setting time of blended cement even at low slag proportions. The pH values for blended cement contained 50% BOF C or EAF S were lower than those of pure cement paste. Despite of slag type, compressive strength gradually decreased with increasing slags content. The strength of BOF C mortar was higher than that of EAF S mortar with the same replacement ratio for the same age. Slag activity index demonstrated that BOF C and EAF S conformed to the Chinese National Standard(GB/T 20491-2006) requirements for steel slag as grade one and grade two, respectively.展开更多
A new solution called component modification in-process was introduced to the difficult grinding of air quenching steel slag by a series of experiments. The results show that the fly ash added into the molten steel sl...A new solution called component modification in-process was introduced to the difficult grinding of air quenching steel slag by a series of experiments. The results show that the fly ash added into the molten steel slag before air quenching can more effectively improve the slag's grindability than milltailings, which is the other modification agent tested under the same conditions. The role of fly ash is strengthened as its proportion increases, although the degree of promotion is gradually reduced. As a result of the reaction between fly ash and steel slag at high temperature, some new mineral phases and vitreous bodies with fine grindability promote the slag grinding easily. This work is helpful to making a comprehensive utilization of steel slag and maximize its economic efficiency in China.展开更多
Cement,phosphorous slag(PS),and steel slag(SS)were used to prepare low-carbon cementitious materials,and triisopropanolamine(TIPA)was used to improve the mechanical properties by controlling the hydration process.The ...Cement,phosphorous slag(PS),and steel slag(SS)were used to prepare low-carbon cementitious materials,and triisopropanolamine(TIPA)was used to improve the mechanical properties by controlling the hydration process.The experimental results show that,by using 0.06%TIPA,the compressive strength of cement containing 60%PS or 60%SS could be enhanced by 12%or 18%at 28 d.The presence of TIPA significantly affected the hydration process of PS and SS in cement.In the early stage,TIPA accelerated the dissolution of Al in PS,and the formation of carboaluminate hydrate was facilitated,which could induce the hydration;TIPA promoted the dissolution of Fe in SS,and the formation of Fe-monocarbonate,which was precipitated on the surface of SS,resulting in the postponement of hydration,especially for the high SS content.In the later stage,under the continuous solubilization effect of TIPA,the hydration of PS and SS could refine the pore structure.It was noted that compared with portland cement,the carbon emissions of cement-PS-TIPA and cement-SS-TIPA was reduced by 52%and 49%,respectively.展开更多
Steel slag is characterized by high strength,good wear resistance and micro-expansion.This study aims at exploring the potential of steel slag in cement stabilized aggregates,mainly including mechanical properties,shr...Steel slag is characterized by high strength,good wear resistance and micro-expansion.This study aims at exploring the potential of steel slag in cement stabilized aggregates,mainly including mechanical properties,shrinkage and compensation mechanisms.For this purpose,the compressive strength and compressive resilient modulus of cement stabilized aggregates with different steel slag contents(CSMS)were initially investigated.Subsequently,the effects of steel slag and cement on dry shrinkage,temperature shrinkage,and total shrinkage were analyzed through a series of shrinkage test designs.Additionally,in combination with X-ray diffraction(XRD)and Scanning electron microscope(SEM),the characteristic peaks and microscopic images of cement,steel slag and cement-steel slag at different hydration ages were analyzed to identify the chemical substances causing the expansion volume of steel slag and reveal the compensation mechanism of CSMS.The results show that the introduction of 20%steel slag improved the mechanical properties of CSMS by 16.7%,reduced dry shrinkage by 21%,increased temperature shrinkage by 5.8%and reduced its total shrinkage by 19.2%.Compared with the hydration reaction of cement alone,the composite hydration reaction of steel slag with cement does not produce new hydrates.Furthermore,it is noteworthy that the volume expansion of the f-CaO hydration reaction in steel slag can compensate for the volume shrinkage of cement-stabilized macadam.This research can provide a solid theoretical basis for the application and promotion of steel slag in cement-stabilized macadam and reduce the possibility of shrinkage cracking.展开更多
The mass transfer among the multiphase interactions among the steel, slag, lining refractory, and nonmetallic inclusions during the refining process of a bearing steel was studied using laboratory experiments and nume...The mass transfer among the multiphase interactions among the steel, slag, lining refractory, and nonmetallic inclusions during the refining process of a bearing steel was studied using laboratory experiments and numerical kinetic prediction. Experiments on the system with and without the slag phase were carried out to evaluate the influence of the refractory and the slag on the mass transfer. A mathematical model coupled the ion and molecule coexistence theory, coupled-reaction model, and the surface renewal theory was established to predict the dynamic mass transfer and composition transformation of the steel, the slag, and nonmetallic inclusions in the steel. During the refining process,Al_(2)O_(3) inclusions transformed into Mg O inclusions owing to the mass transfer of [Mg] at the steel/refractory interface and(Mg O) at the slag/refractory interface. Most of the aluminum involved in the transport entered the slag and a small part of the aluminum transferred to lining refractory, forming the Al_(2)O_(3) or Mg O·Al_(2)O_(3). The slag had a significant acceleration effect on the mass transfer. The mass transfer rate(or the reaction rate) of the system with the slag was approximately 5 times larger than that of the system without the slag. In the first 20 min of the refining, rates of magnesium mass transfer at the steel/inclusion interface, steel/refractory interface, and steel/slag interface were x, 1.1 x, and 2.2 x,respectively. The composition transformation of inclusions and the mass transfer of magnesium and aluminum in the steel were predicted with an acceptable accuracy using the established kinetic model.展开更多
We investigated the effects of calcination temperature(950-1450℃),steel slag content,and the total chromium content of steel slag on the Cr^(6+)contents of clinker samples produced using steel slags with different ch...We investigated the effects of calcination temperature(950-1450℃),steel slag content,and the total chromium content of steel slag on the Cr^(6+)contents of clinker samples produced using steel slags with different chromium contents.Additionally,the reactions of chromium in clinker(produced using steel slag)during calcination were studied.It is found that Cr^(6+)conversion increases with increasing calcination temperature to 1250℃,reaching a maximum of 43%-79%,before decreasing to 18%-42%at 1450℃.Cr^(6+)is mainly formed by the oxidation of trivalent chromium(Cr^(3+))during the solid-phase reaction stage of clinker calcination.Furthermore,the Cr^(6+)content of a clinker sample is proportional to the chromium content of its raw meal precursor and is mainly in the form of water-insoluble calcium chromate(CaCrO_(4)).The chromium in clinker is mainly distributed in tricalcium aluminate and tetracalcium aluminoferrite,however,some is present in silicate minerals.We expect to inform the monitoring and control of the Cr^(6+)content of clinker(produced using steel slag)and resulting cement.展开更多
In order to evaluate the feasibility of steel slag powder as filler,the coating properties of steel slag and limestone aggregate were compared by water boiling test,the micro morphology difierences between steel slag ...In order to evaluate the feasibility of steel slag powder as filler,the coating properties of steel slag and limestone aggregate were compared by water boiling test,the micro morphology difierences between steel slag powder and mineral powder(limestone powder)were compared by scanning electron microscope(SEM),and the high-temperature rheological properties of asphalt mortar with difierent ratio of filler quality to asphalt quality(F/A)and difierent substitution rates of mineral powder(S/F)were studied by dynamic shear rheological test.The results show that the surface microstructure of steel slag powder is more abundant than that of mineral powder,and the adhesion of steel slag to asphalt is better than that of limestone.At the same temperature,the lower the ratio of S/F is,the greater the rutting factor and complex modulus will be.In addition,the complex modulus and rutting factor of the asphalt mortar increase with the increase of F/A,and the filler type and F/A have a negligible efiect on the phase angle.展开更多
Energy shortage and the emission of greenhouse gases have become a global problem of urgent concern.Therefore,there is an urgent need to develop a low carbon building material.Geopolymers have become a hot topic due t...Energy shortage and the emission of greenhouse gases have become a global problem of urgent concern.Therefore,there is an urgent need to develop a low carbon building material.Geopolymers have become a hot topic due to their environmental sustainability and the feasibility of immobilizing industrial waste.In this paper,steel slag(SS)fines were investigated as auxiliary materials of blast furnace slag(BFS)based geopolymer.The hydration heat properties,flowability,compressive strength,sorptivity coefficient,X-ray diffraction(XRD),and scanning electron microscopy(SEM)of the geopolymer pastes were determined.The results showed that the incorporation of SS weakened the reactivity of the BFS-based geopolymer paste and improved the flow values of the paste.The compressive strength of the geopolymer with 20%SS content reached 117 MPa at 28 d.The geopolymer specimens with high compressive strength showed a low sorptivity coefficient.The microscopic results showed that the addition of the appropriate amount of SS reduced the cracks,improved the density of the geopolymer,and produced a geopolymer composite with excellent mechanical properties.展开更多
This study focuses on the workability and compressive strength of ceramsite self-compacting concrete with fine aggregate partially substituted by steel slag sand(CSLSCC)to prevent the pollution of steel slag in the en...This study focuses on the workability and compressive strength of ceramsite self-compacting concrete with fine aggregate partially substituted by steel slag sand(CSLSCC)to prevent the pollution of steel slag in the environment.The SF,J-ring,visual stability index,and sieve analysis tests are primarily employed in this research to investigate the workability of freshly mixed self-compacting concrete containing steel slag at various steel slag sand replacement rates.The experiment results indicate that CSLSCC with the 20%volume percentage of steel slag(VPS)performs better workability,higher strength,and higher specific strength.The 7-day compressive strength of CSLSCC with the 0.4 of the water-binder ratio(W/B),decreases with the increase of steel slag content,while the 28-day compressive strength increases significantly.The ceramsite self-compacting concrete with good comprehensive performance can be obtained when the substitution rate of steel slag sand for fine aggregate is less than 20%(volume percentage).展开更多
The problem of low disposal and utilization rate of bulk industrial solid waste needs to be solved.In this paper,a high-activity admixture composed of steel slag-phosphate slag-limestone powder was proposed for most o...The problem of low disposal and utilization rate of bulk industrial solid waste needs to be solved.In this paper,a high-activity admixture composed of steel slag-phosphate slag-limestone powder was proposed for most of the solid waste with low activity and a negative impact on concrete workability,combining the characteristics of each solid waste.The paper demonstrates the feasibility and explains the principle of the composite system in terms of water requirement of standard consistency,setting time,workability,and mechanical properties,combined with the composition of the phases,hydration temperature,and microscopic morphology.The results showed that the steel slag:phosphate slag:limestone=5:2:3 gave the highest activity of the composite system,over 92%.Besides,the composite system had no significant effect on water demand and setting time compared to cement,and it could significantly increase the 7 and 28 d activity of the system.The composite system delayed the exothermic hydration of the cement and reduced the exothermic heat but had no effect on the hydration products.Therefore,the research in this paper dramatically improved the solid waste dissipation in concrete,reduced the amount of cement in concrete and positively responded to the national slogan of carbon neutral and peaking.展开更多
Waste heat recovery from hot steel slag was determined in a granular bed through the combination of numerical simulation and an industrial test method.First,the effective thermal conductivity of the granular bed was c...Waste heat recovery from hot steel slag was determined in a granular bed through the combination of numerical simulation and an industrial test method.First,the effective thermal conductivity of the granular bed was calculated.Then,the unsteady-state model was used to simulate the heat recovery under three different flow fields(O-type,S-type,and nonshielding type(Nontype)).Second,the simulation results were validated by in-situ industrial experiments.The two methods confirmed that the heat recovery efficiencies of the flow fields from high to low followed the order of Nontype,S-type,and O-type.Finally,heat recovery was carried out under the Nontype flow field in an industrial test.The heat recovery efficiency increased from~76%and~78%to~81%when the steel slag thickness decreased from 400 and 300 to 200 mm,corresponding to reductions in the steel slag mass from 3.96 and 2.97 to 1.98 t with a blower air volume of 14687 m^(3)/h.Therefore,the research results showed that numerical simulation can not only guide experiments on waste heat recovery but also optimize the flow field.Most importantly,the method proposed in this paper has achieved higher waste heat recovery from hot steel slag in industrial scale.展开更多
Two carbonation approaches are considered for studying the effects on the hardening mechanisms of slurries made of 100 wt%electric arc furnace steel slag (EAF) slag or 80 wt%EAF slag incorporating 20 wt% of Portland c...Two carbonation approaches are considered for studying the effects on the hardening mechanisms of slurries made of 100 wt%electric arc furnace steel slag (EAF) slag or 80 wt%EAF slag incorporating 20 wt% of Portland cement,which are applied during the hot-stage pretreatment with simulated gas for raw steel slag or the accelerated carbonation curing of slurry.The mechanical strengths,carbonate products,microstructures and CO_(2) uptakes were quantitatively investigated.Results manifest that accelerated carbonation curing increases the compressive strengths of steel slag slurry,from 17.1 MPa (binder of 80 wt% EAF and 20 wt%cement under standard moisture curing) to 36.0 MPa (binder of 80 wt%EAF and 20 wt%cement under accelerated carbonation curing),with a CO_(2) uptake of 52%.In contrast,hot-stage carbonation applied during the pretreatment of steel slag increases the compressive strengths to 43.7 MPa (binder of 80 wt%carbonated EAF and 20 wt%cement under accelerated carbonation curing),with a CO_(2) uptake of 67%.Hotstage carbonation of steel slag is found for particle agglomeration,minerals remodeling and calcite formed,thus causing an activated steel slag with a dense structure and more active components.Accelerated carbonation curing of steel slag slurry paste results in the newly formed amorphous CaCO_(3),calcite crystalline and silica gels that covered the pores of the matrix,facilitating microstructure densification and strength improvement.Adopting the combinative methods of the hot-stage CO_(2) pretreatment and accelerated carbonation curing creates a promising high-volume steel slag-based binder with high strengths and CO_(2) storage.展开更多
Hydration heat evolution, non-evaporative water, setting time and SEM tests were performed to investigate the effect of fine steel slag powder on the hydration process of Portland cement and its mechanism. The results...Hydration heat evolution, non-evaporative water, setting time and SEM tests were performed to investigate the effect of fine steel slag powder on the hydration process of Portland cement and its mechanism. The results show that the effect of fine steel slag powder on the hydration process of Portland cement is closely related to its chemical composition, mineral phases, fineness, etc. Fine steel slag powder retards the hydration of portland cement at early age. The major reason for this phenomenon is the relative high content of MgO, MnO2, P2O5 in steel slag, and MgO solid solved in C3S contained in steel slag.展开更多
The equilibrium reaction between CaO -Al_2O_3-SiO _2-MgO slag and 28 MnC r5 molten steel was calculated to obtain the suitable slag composition which is effective for decreasing the oxygen content in molten steel. The...The equilibrium reaction between CaO -Al_2O_3-SiO _2-MgO slag and 28 MnC r5 molten steel was calculated to obtain the suitable slag composition which is effective for decreasing the oxygen content in molten steel. The dissolved oxygen content [O] in molten steel under different top slag conditions was calculated using a thermodynamic model and was measured using an electromotive force method in slag–steel equilibrium experiments at 1873 K. The relations among [O], the total oxygen content(T.O), and the composition of the slag were investigated. The experimental results show that both [O] and T.O decrease with decreasing SiO_2 content of the slag and exhibit different trends with the changes in the CaO /Al_2O_3 mass ratio of the slag. Increasing the CaO /Al_2O_3 mass ratio results in a decrease in [O] and an increase in T.O. To ensure that T.O ≤ 20 ppm and [O] ≤ 10 ppm, the SiO _2 content should be controlled to <5wt%, and the CaO /Al_2O_3 mass ratio should be in the range from 1.2 to 1.6.展开更多
This study is focused on the effects of electroslag remelting by prefused slag(CaO,Al2O3,and CaF2)on macrostructure and reduction of inclusions in the medical grade of 316LC(316LVM)stainless steel.Analysis of the obta...This study is focused on the effects of electroslag remelting by prefused slag(CaO,Al2O3,and CaF2)on macrostructure and reduction of inclusions in the medical grade of 316LC(316LVM)stainless steel.Analysis of the obtained results indicated that for production of a uniform ingot structure during electroslag remelting, shape and depth of the molten pool should be carefully controlled.High melting rates led to deeper pool depth and interior radial solidification characteristics,while decrease in the melting rates caused more reduction of nonmetallic inclusions.Large shrinkage cavities formed during the conventional casting process in the primary ingots were found to be the cause of the fluctuation in the melting rate,pool depth and extension of equiaxed crystals zone.展开更多
This study analyzes the feasibility of using stainless steel electric arc furnace(EAF)slag as composite cement admixture and the risk of leaching-out of heavy metals.The results show that the stainless steel EAF slag,...This study analyzes the feasibility of using stainless steel electric arc furnace(EAF)slag as composite cement admixture and the risk of leaching-out of heavy metals.The results show that the stainless steel EAF slag,mainly made up of Ca2SiO4,Ca3Mg(SiO4)2,some Cr-containing minerals and in small particle size,is easily ground and has cementitious activity.EAF slag,when used as cement admixture,can be added with a maximum percentage of 32%.It can meet the strength requirements of the standard P·C 32.5 cement.When the mixing percentage is decreased to 25%,the strength of the cement can be increased to that of P·C 42.5 cement.Other main quality indexes of composite cement,such as the setting time and stability,also satisfy standard requirements.The results also show that most of the heavy metals in the stainless steel EAF slag exist in a stable speciation.The concentration of heavy metals that leach out from the stainless steel EAF slag and the composite cement products is far lower than the standard limit of hazardous wastes.The main heavy metal,chromium,exists as less hazardous trivalent chromium.Therefore,the risk of heavy metals leaching out from the stainless steel EAF slag is low.The internal exposure index(IRa)and the external exposure index(Iγ)of the stainless steel EAF slag are both lower than 1.0,satisfying the standard requirements of the state for the radionuclides of building materials.Therefore,stainless steel EAF slag can be safely used as admixture to produce composite cement.展开更多
A novel process technology to prepare glass-ceramics directly from molten steel slag(MSS) is proposed in the study.The liquid-solid mixing method was used to adjust the components of the MSS and glass-ceramics was obt...A novel process technology to prepare glass-ceramics directly from molten steel slag(MSS) is proposed in the study.The liquid-solid mixing method was used to adjust the components of the MSS and glass-ceramics was obtained.The effects of heat-treatment conditions on the microstructure,physical and mechanical properties of samples were studied.Economical benefits of the novel process were analyzed.The results show that heat-treatment is a very effective approach to achieving crystallization.The dominant crystal phase in products is diopside [(Mg6Al2Fe2)Ca(Si1.5Al5)O2].The shape of the crystallization is like a granule.The glass-ceramic samples exhibited good mechanical properties and presented chemical stability.The economic benefits of the process are remarkable due to less energy consumption compared with conventional glass-ceramics production methods.展开更多
To improve the efficiency of melting modification for stainless steel(SS) slag, a shear force was introduced in this work and its effects on the spinel and silicate melt were experimentally investigated. The results i...To improve the efficiency of melting modification for stainless steel(SS) slag, a shear force was introduced in this work and its effects on the spinel and silicate melt were experimentally investigated. The results indicated that the use of shear force changed the nucleation and growth behaviors of spinel and that the effects of shear force varied with its intensity. The aggregation behavior of spinel under different shear-force conditions was studied, revealing that large spinel clusters could be formed when the stirring speed was controlled. However, no notable change in the melt structure of the silicate was detected in this study. The optimal stirring speed for the melting modification treatment was 50 r·min^(-1), which substantially promoted spinel growth and aggregation, resulting in modified SS slag with excellent chromium sequestration capability.展开更多
基金the National Natural Science Foundation of China(Nos.52074078 and 52374327)the Applied Fundamental Research Program of Liaoning Province(No.2023JH2/101600002)+2 种基金the Shenyang Young Middle-Aged Scientific and Technological Innovation Talent Support Program(No.RC220491)the Liaoning Province Steel Industry-University-Research Innovation Alliance Cooperation Project of Bensteel Group(No.KJBLM202202)the Fundamental Research Funds for the Central Universities(Nos.N2201023 and N2325009).
文摘Chromium plays a vital role in stainless steel due to its ability to improve the corrosion resistance of the latter.However,the re-lease of chromium from stainless steel slag(SSS)during SSS stockpiling causes detrimental environmental issues.To prevent chromium pollution,the effects of iron oxide on crystallization behavior and spatial distribution of spinel were investigated in this work.The results revealed that FeO was more conducive to the growth of spinels compared with Fe2O3 and Fe3O4.Spinels were found to be mainly distrib-uted at the top and bottom of slag.The amount of spinel phase at the bottom decreased with the increasing FeO content,while that at the top increased.The average particle size of spinel in the slag with 18wt%FeO content was 12.8μm.Meanwhile,no notable structural changes were observed with a further increase in FeO content.In other words,the spatial distribution of spinel changed when the content of iron oxide varied in the range of 8wt%to 18wt%.Finally,less spinel was found at the bottom of slag with a FeO content of 23wt%.
文摘This paper studied the hydration and strength influence factors of Steel Slag Cement (SSC), such as the quantity of steel slag and slag and the dosage of additive. The results show that: (a) In the process of hydration of SSC,steel slag and slag activate each other; (b) Waterglass's structure forms the preliminary skeleton of SSC,and the hydration products of SSC link or fill in the skeleton; (c) Sodium in waterglass is the catalytic and its concentration does not change in the process of hydration. (d) Structure of activation is a significant factor to the property of SSC.
基金Funded by the National Natural Science Foundations of China(Nos.51378113 and 51438003)the Plan of Six Peak Talents in Jiangsu Province(No.JZ-004)Partly Supported by the National Basic Research Program of China(973 Program,No.2015CB655102)
文摘To enhance the understanding about the utilization of steel slags as a cementitious material, we comparatively studied the chemical, mineralogical and morphological properties of two types of steel slag; basicoxygen-furnace carbon slag(BOF C) and electric-arc-furnace stainless steel slag(EAF S). Moreover, we studied the standard consistency, setting time and the effect of the slag replacement ratios on the fluidity and compressive strength of blended cement mortar. The experimental results showed that BOF C had higher alkalinity, higher pH value and more hydraulic phases than EAF S. Both types of slag showed water reduction effect due to its high fineness. Neat BOF C paste showed flash set and acceleration in the initial setting time of blended cement especially at high slag proportions. However, EAF S prolonged the setting time of blended cement even at low slag proportions. The pH values for blended cement contained 50% BOF C or EAF S were lower than those of pure cement paste. Despite of slag type, compressive strength gradually decreased with increasing slags content. The strength of BOF C mortar was higher than that of EAF S mortar with the same replacement ratio for the same age. Slag activity index demonstrated that BOF C and EAF S conformed to the Chinese National Standard(GB/T 20491-2006) requirements for steel slag as grade one and grade two, respectively.
基金Project(IRT0708) supported by Program for Changjiang Scholars and Innovative Research Team in University of China ("PCSIRT")Project(20070008031) supported by the Research Fund for the Dectoral Program of Higher Education of China
文摘A new solution called component modification in-process was introduced to the difficult grinding of air quenching steel slag by a series of experiments. The results show that the fly ash added into the molten steel slag before air quenching can more effectively improve the slag's grindability than milltailings, which is the other modification agent tested under the same conditions. The role of fly ash is strengthened as its proportion increases, although the degree of promotion is gradually reduced. As a result of the reaction between fly ash and steel slag at high temperature, some new mineral phases and vitreous bodies with fine grindability promote the slag grinding easily. This work is helpful to making a comprehensive utilization of steel slag and maximize its economic efficiency in China.
基金Funded by the Key Public Welfare Special Project of Henan Province(No.201300311000)the Major Technical Innovation Project in Hubei Province of China(No.2020BED025)。
文摘Cement,phosphorous slag(PS),and steel slag(SS)were used to prepare low-carbon cementitious materials,and triisopropanolamine(TIPA)was used to improve the mechanical properties by controlling the hydration process.The experimental results show that,by using 0.06%TIPA,the compressive strength of cement containing 60%PS or 60%SS could be enhanced by 12%or 18%at 28 d.The presence of TIPA significantly affected the hydration process of PS and SS in cement.In the early stage,TIPA accelerated the dissolution of Al in PS,and the formation of carboaluminate hydrate was facilitated,which could induce the hydration;TIPA promoted the dissolution of Fe in SS,and the formation of Fe-monocarbonate,which was precipitated on the surface of SS,resulting in the postponement of hydration,especially for the high SS content.In the later stage,under the continuous solubilization effect of TIPA,the hydration of PS and SS could refine the pore structure.It was noted that compared with portland cement,the carbon emissions of cement-PS-TIPA and cement-SS-TIPA was reduced by 52%and 49%,respectively.
基金National Natural Science Foundation of China(Grant No.52078051)Fundamental Research Funds for the Central Universities(Grant No.310821163502)+1 种基金Technology Innovation Project of Shandong Department of Industry and Information(Grant No.Lugongxinji 2020-8)the Transportation Department of Shandong Province(Grant No.Lujiaokeji 2017-28).
文摘Steel slag is characterized by high strength,good wear resistance and micro-expansion.This study aims at exploring the potential of steel slag in cement stabilized aggregates,mainly including mechanical properties,shrinkage and compensation mechanisms.For this purpose,the compressive strength and compressive resilient modulus of cement stabilized aggregates with different steel slag contents(CSMS)were initially investigated.Subsequently,the effects of steel slag and cement on dry shrinkage,temperature shrinkage,and total shrinkage were analyzed through a series of shrinkage test designs.Additionally,in combination with X-ray diffraction(XRD)and Scanning electron microscope(SEM),the characteristic peaks and microscopic images of cement,steel slag and cement-steel slag at different hydration ages were analyzed to identify the chemical substances causing the expansion volume of steel slag and reveal the compensation mechanism of CSMS.The results show that the introduction of 20%steel slag improved the mechanical properties of CSMS by 16.7%,reduced dry shrinkage by 21%,increased temperature shrinkage by 5.8%and reduced its total shrinkage by 19.2%.Compared with the hydration reaction of cement alone,the composite hydration reaction of steel slag with cement does not produce new hydrates.Furthermore,it is noteworthy that the volume expansion of the f-CaO hydration reaction in steel slag can compensate for the volume shrinkage of cement-stabilized macadam.This research can provide a solid theoretical basis for the application and promotion of steel slag in cement-stabilized macadam and reduce the possibility of shrinkage cracking.
基金financially supported by the National Natural Science Foundation China(Nos.U1860206,51725402,and 51874032)the Fundamental Research Funds for the Central Universities(Nos.FRF-TP-19-037A2Z and FRFBD-20-04A)+2 种基金the S&T Program of Hebei,China(No.20311006D)the High Steel Center(HSC)at Yanshan University,Chinathe High Quality Steel Consortium(HQSC)at University of Science and Technology Beijing,China。
文摘The mass transfer among the multiphase interactions among the steel, slag, lining refractory, and nonmetallic inclusions during the refining process of a bearing steel was studied using laboratory experiments and numerical kinetic prediction. Experiments on the system with and without the slag phase were carried out to evaluate the influence of the refractory and the slag on the mass transfer. A mathematical model coupled the ion and molecule coexistence theory, coupled-reaction model, and the surface renewal theory was established to predict the dynamic mass transfer and composition transformation of the steel, the slag, and nonmetallic inclusions in the steel. During the refining process,Al_(2)O_(3) inclusions transformed into Mg O inclusions owing to the mass transfer of [Mg] at the steel/refractory interface and(Mg O) at the slag/refractory interface. Most of the aluminum involved in the transport entered the slag and a small part of the aluminum transferred to lining refractory, forming the Al_(2)O_(3) or Mg O·Al_(2)O_(3). The slag had a significant acceleration effect on the mass transfer. The mass transfer rate(or the reaction rate) of the system with the slag was approximately 5 times larger than that of the system without the slag. In the first 20 min of the refining, rates of magnesium mass transfer at the steel/inclusion interface, steel/refractory interface, and steel/slag interface were x, 1.1 x, and 2.2 x,respectively. The composition transformation of inclusions and the mass transfer of magnesium and aluminum in the steel were predicted with an acceptable accuracy using the established kinetic model.
文摘We investigated the effects of calcination temperature(950-1450℃),steel slag content,and the total chromium content of steel slag on the Cr^(6+)contents of clinker samples produced using steel slags with different chromium contents.Additionally,the reactions of chromium in clinker(produced using steel slag)during calcination were studied.It is found that Cr^(6+)conversion increases with increasing calcination temperature to 1250℃,reaching a maximum of 43%-79%,before decreasing to 18%-42%at 1450℃.Cr^(6+)is mainly formed by the oxidation of trivalent chromium(Cr^(3+))during the solid-phase reaction stage of clinker calcination.Furthermore,the Cr^(6+)content of a clinker sample is proportional to the chromium content of its raw meal precursor and is mainly in the form of water-insoluble calcium chromate(CaCrO_(4)).The chromium in clinker is mainly distributed in tricalcium aluminate and tetracalcium aluminoferrite,however,some is present in silicate minerals.We expect to inform the monitoring and control of the Cr^(6+)content of clinker(produced using steel slag)and resulting cement.
基金Funded by National Natural Science Foundation of China(No.52278446)。
文摘In order to evaluate the feasibility of steel slag powder as filler,the coating properties of steel slag and limestone aggregate were compared by water boiling test,the micro morphology difierences between steel slag powder and mineral powder(limestone powder)were compared by scanning electron microscope(SEM),and the high-temperature rheological properties of asphalt mortar with difierent ratio of filler quality to asphalt quality(F/A)and difierent substitution rates of mineral powder(S/F)were studied by dynamic shear rheological test.The results show that the surface microstructure of steel slag powder is more abundant than that of mineral powder,and the adhesion of steel slag to asphalt is better than that of limestone.At the same temperature,the lower the ratio of S/F is,the greater the rutting factor and complex modulus will be.In addition,the complex modulus and rutting factor of the asphalt mortar increase with the increase of F/A,and the filler type and F/A have a negligible efiect on the phase angle.
基金Funding Statement:This work was supported by the Priority Academic Program Development of Jiangsu Higher Education Institutions(PAPD).
文摘Energy shortage and the emission of greenhouse gases have become a global problem of urgent concern.Therefore,there is an urgent need to develop a low carbon building material.Geopolymers have become a hot topic due to their environmental sustainability and the feasibility of immobilizing industrial waste.In this paper,steel slag(SS)fines were investigated as auxiliary materials of blast furnace slag(BFS)based geopolymer.The hydration heat properties,flowability,compressive strength,sorptivity coefficient,X-ray diffraction(XRD),and scanning electron microscopy(SEM)of the geopolymer pastes were determined.The results showed that the incorporation of SS weakened the reactivity of the BFS-based geopolymer paste and improved the flow values of the paste.The compressive strength of the geopolymer with 20%SS content reached 117 MPa at 28 d.The geopolymer specimens with high compressive strength showed a low sorptivity coefficient.The microscopic results showed that the addition of the appropriate amount of SS reduced the cracks,improved the density of the geopolymer,and produced a geopolymer composite with excellent mechanical properties.
基金supported by the National Key Research and Development Program of China(No.2021YFB3802005)the National Natural Science Foundation of China(Grant No.51978002)+1 种基金the Natural Science Foundation for the Higher Education Institutions in Anhui Province of China(Grant No.KJ2020A0845)the Housing and Urban-Rural Construction Science and Technology Plan in Anhui Province of China(Grant No.2021-YF69).
文摘This study focuses on the workability and compressive strength of ceramsite self-compacting concrete with fine aggregate partially substituted by steel slag sand(CSLSCC)to prevent the pollution of steel slag in the environment.The SF,J-ring,visual stability index,and sieve analysis tests are primarily employed in this research to investigate the workability of freshly mixed self-compacting concrete containing steel slag at various steel slag sand replacement rates.The experiment results indicate that CSLSCC with the 20%volume percentage of steel slag(VPS)performs better workability,higher strength,and higher specific strength.The 7-day compressive strength of CSLSCC with the 0.4 of the water-binder ratio(W/B),decreases with the increase of steel slag content,while the 28-day compressive strength increases significantly.The ceramsite self-compacting concrete with good comprehensive performance can be obtained when the substitution rate of steel slag sand for fine aggregate is less than 20%(volume percentage).
基金Key Research and Development Plan of Shaanxi Province(2019TSLGY05-04).
文摘The problem of low disposal and utilization rate of bulk industrial solid waste needs to be solved.In this paper,a high-activity admixture composed of steel slag-phosphate slag-limestone powder was proposed for most of the solid waste with low activity and a negative impact on concrete workability,combining the characteristics of each solid waste.The paper demonstrates the feasibility and explains the principle of the composite system in terms of water requirement of standard consistency,setting time,workability,and mechanical properties,combined with the composition of the phases,hydration temperature,and microscopic morphology.The results showed that the steel slag:phosphate slag:limestone=5:2:3 gave the highest activity of the composite system,over 92%.Besides,the composite system had no significant effect on water demand and setting time compared to cement,and it could significantly increase the 7 and 28 d activity of the system.The composite system delayed the exothermic hydration of the cement and reduced the exothermic heat but had no effect on the hydration products.Therefore,the research in this paper dramatically improved the solid waste dissipation in concrete,reduced the amount of cement in concrete and positively responded to the national slogan of carbon neutral and peaking.
基金financially supported by the National Natural Science Foundation of China(No.51972019)the National Key Research and Development Program of China(No.2019YFC1905702)。
文摘Waste heat recovery from hot steel slag was determined in a granular bed through the combination of numerical simulation and an industrial test method.First,the effective thermal conductivity of the granular bed was calculated.Then,the unsteady-state model was used to simulate the heat recovery under three different flow fields(O-type,S-type,and nonshielding type(Nontype)).Second,the simulation results were validated by in-situ industrial experiments.The two methods confirmed that the heat recovery efficiencies of the flow fields from high to low followed the order of Nontype,S-type,and O-type.Finally,heat recovery was carried out under the Nontype flow field in an industrial test.The heat recovery efficiency increased from~76%and~78%to~81%when the steel slag thickness decreased from 400 and 300 to 200 mm,corresponding to reductions in the steel slag mass from 3.96 and 2.97 to 1.98 t with a blower air volume of 14687 m^(3)/h.Therefore,the research results showed that numerical simulation can not only guide experiments on waste heat recovery but also optimize the flow field.Most importantly,the method proposed in this paper has achieved higher waste heat recovery from hot steel slag in industrial scale.
基金Funded by the National Key Research and Development Program of China-Intergovernmental International Cooperation in Scientific and Technological Innovation MOST,China (No.2018YFE0107300)。
文摘Two carbonation approaches are considered for studying the effects on the hardening mechanisms of slurries made of 100 wt%electric arc furnace steel slag (EAF) slag or 80 wt%EAF slag incorporating 20 wt% of Portland cement,which are applied during the hot-stage pretreatment with simulated gas for raw steel slag or the accelerated carbonation curing of slurry.The mechanical strengths,carbonate products,microstructures and CO_(2) uptakes were quantitatively investigated.Results manifest that accelerated carbonation curing increases the compressive strengths of steel slag slurry,from 17.1 MPa (binder of 80 wt% EAF and 20 wt%cement under standard moisture curing) to 36.0 MPa (binder of 80 wt%EAF and 20 wt%cement under accelerated carbonation curing),with a CO_(2) uptake of 52%.In contrast,hot-stage carbonation applied during the pretreatment of steel slag increases the compressive strengths to 43.7 MPa (binder of 80 wt%carbonated EAF and 20 wt%cement under accelerated carbonation curing),with a CO_(2) uptake of 67%.Hotstage carbonation of steel slag is found for particle agglomeration,minerals remodeling and calcite formed,thus causing an activated steel slag with a dense structure and more active components.Accelerated carbonation curing of steel slag slurry paste results in the newly formed amorphous CaCO_(3),calcite crystalline and silica gels that covered the pores of the matrix,facilitating microstructure densification and strength improvement.Adopting the combinative methods of the hot-stage CO_(2) pretreatment and accelerated carbonation curing creates a promising high-volume steel slag-based binder with high strengths and CO_(2) storage.
基金Funded by National 973 Project (No.2001CB610704-2)
文摘Hydration heat evolution, non-evaporative water, setting time and SEM tests were performed to investigate the effect of fine steel slag powder on the hydration process of Portland cement and its mechanism. The results show that the effect of fine steel slag powder on the hydration process of Portland cement is closely related to its chemical composition, mineral phases, fineness, etc. Fine steel slag powder retards the hydration of portland cement at early age. The major reason for this phenomenon is the relative high content of MgO, MnO2, P2O5 in steel slag, and MgO solid solved in C3S contained in steel slag.
基金financially supported by the Program for New Century Excellent Talents in Universities of China(No.NCET-07-0650)
文摘The equilibrium reaction between CaO -Al_2O_3-SiO _2-MgO slag and 28 MnC r5 molten steel was calculated to obtain the suitable slag composition which is effective for decreasing the oxygen content in molten steel. The dissolved oxygen content [O] in molten steel under different top slag conditions was calculated using a thermodynamic model and was measured using an electromotive force method in slag–steel equilibrium experiments at 1873 K. The relations among [O], the total oxygen content(T.O), and the composition of the slag were investigated. The experimental results show that both [O] and T.O decrease with decreasing SiO_2 content of the slag and exhibit different trends with the changes in the CaO /Al_2O_3 mass ratio of the slag. Increasing the CaO /Al_2O_3 mass ratio results in a decrease in [O] and an increase in T.O. To ensure that T.O ≤ 20 ppm and [O] ≤ 10 ppm, the SiO _2 content should be controlled to <5wt%, and the CaO /Al_2O_3 mass ratio should be in the range from 1.2 to 1.6.
文摘This study is focused on the effects of electroslag remelting by prefused slag(CaO,Al2O3,and CaF2)on macrostructure and reduction of inclusions in the medical grade of 316LC(316LVM)stainless steel.Analysis of the obtained results indicated that for production of a uniform ingot structure during electroslag remelting, shape and depth of the molten pool should be carefully controlled.High melting rates led to deeper pool depth and interior radial solidification characteristics,while decrease in the melting rates caused more reduction of nonmetallic inclusions.Large shrinkage cavities formed during the conventional casting process in the primary ingots were found to be the cause of the fluctuation in the melting rate,pool depth and extension of equiaxed crystals zone.
文摘This study analyzes the feasibility of using stainless steel electric arc furnace(EAF)slag as composite cement admixture and the risk of leaching-out of heavy metals.The results show that the stainless steel EAF slag,mainly made up of Ca2SiO4,Ca3Mg(SiO4)2,some Cr-containing minerals and in small particle size,is easily ground and has cementitious activity.EAF slag,when used as cement admixture,can be added with a maximum percentage of 32%.It can meet the strength requirements of the standard P·C 32.5 cement.When the mixing percentage is decreased to 25%,the strength of the cement can be increased to that of P·C 42.5 cement.Other main quality indexes of composite cement,such as the setting time and stability,also satisfy standard requirements.The results also show that most of the heavy metals in the stainless steel EAF slag exist in a stable speciation.The concentration of heavy metals that leach out from the stainless steel EAF slag and the composite cement products is far lower than the standard limit of hazardous wastes.The main heavy metal,chromium,exists as less hazardous trivalent chromium.Therefore,the risk of heavy metals leaching out from the stainless steel EAF slag is low.The internal exposure index(IRa)and the external exposure index(Iγ)of the stainless steel EAF slag are both lower than 1.0,satisfying the standard requirements of the state for the radionuclides of building materials.Therefore,stainless steel EAF slag can be safely used as admixture to produce composite cement.
基金supported by the New Century Excellent Talents Project of the Ministry of Education (NCET-09-0392)
文摘A novel process technology to prepare glass-ceramics directly from molten steel slag(MSS) is proposed in the study.The liquid-solid mixing method was used to adjust the components of the MSS and glass-ceramics was obtained.The effects of heat-treatment conditions on the microstructure,physical and mechanical properties of samples were studied.Economical benefits of the novel process were analyzed.The results show that heat-treatment is a very effective approach to achieving crystallization.The dominant crystal phase in products is diopside [(Mg6Al2Fe2)Ca(Si1.5Al5)O2].The shape of the crystallization is like a granule.The glass-ceramic samples exhibited good mechanical properties and presented chemical stability.The economic benefits of the process are remarkable due to less energy consumption compared with conventional glass-ceramics production methods.
基金financially supported by the National Natural Science Foundation of China(No.51704068)the National Key Technologies R&D Program of China(No.2017YFC0805100)the Fundamental Research Funds for the Central Universities(No.N172504020)
文摘To improve the efficiency of melting modification for stainless steel(SS) slag, a shear force was introduced in this work and its effects on the spinel and silicate melt were experimentally investigated. The results indicated that the use of shear force changed the nucleation and growth behaviors of spinel and that the effects of shear force varied with its intensity. The aggregation behavior of spinel under different shear-force conditions was studied, revealing that large spinel clusters could be formed when the stirring speed was controlled. However, no notable change in the melt structure of the silicate was detected in this study. The optimal stirring speed for the melting modification treatment was 50 r·min^(-1), which substantially promoted spinel growth and aggregation, resulting in modified SS slag with excellent chromium sequestration capability.
