The aluminum alloy Al Mn1 Cu has been broadly applied for functional parts production because of its good properties. But few researches about the machining mechanism and the surface roughness were reported. The high-...The aluminum alloy Al Mn1 Cu has been broadly applied for functional parts production because of its good properties. But few researches about the machining mechanism and the surface roughness were reported. The high-speed milling experiments are carried out in order to improve the machining quality and reveal the machining mechanism. The typical topography features of machined surface are observed by scan electron microscope(SEM). The results show that the milled surface topography is mainly characterized by the plastic shearing deformation surface and material piling zone. The material flows plastically along the end cutting edge of the flat-end milling tool and meanwhile is extruded by the end cutting edge, resulting in that materials partly adhere to the machined surface and form the material piling zone. As the depth of cut and the feed per tooth increase, the plastic flow of materials is strengthened and the machined surface becomes rougher. However, as the cutting speed increases, the plastic flow of materials is weakened and the milled surface becomes smoother. The cutting parameters(e.g. cutting speed, feed per tooth and depth of cut)influencing the surface roughness are analyzed. It can be concluded that the roughness of the machined surface formed by the end cutting edge is less than that by the cylindrical cutting edge when a cylindrical flat-end mill tool is used for milling. The proposed research provides the typical topography features of machined surface of the anti-rust aluminum alloy Al Mn1 Cu in high speed milling.展开更多
In order to improve the properties of silica sol shell for investment casting process, various contents of cattail fibers were added into the slurry to prepare a fiber-reinforced shell in the present study. The bendin...In order to improve the properties of silica sol shell for investment casting process, various contents of cattail fibers were added into the slurry to prepare a fiber-reinforced shell in the present study. The bending strength of fiber-reinforced shell was investigated and the fracture surfaces of shell specimens were observed using SEM. It is found that the bending strength increases with the increase of fiber content, and the bending strength of a green shell with 1.0 wt.% fiber addition increases by 44% compared to the fiber-free shell. The failure of specimens of the fiber-reinforced green shell results from fiber rupture and debonding between the interface of fibers and adhesive under the bending load. The micro-crack propagation in the matrix is inhibited by the micro-holes for ablation of f ibers in specimens of the f iber-reinforced shell during the stage of being fired. As a result, the bending strength of specimens of the fired shell had no significant drop. Particularly, the bending strength of specimens of the fired shell reinforced with 0.6wt.% fiber reached the maximum value of 4.6 MPa.展开更多
Studying and understanding of the surface topography variation are the basis for analyzing tribological problems,and characterization of worn surface is necessary.Fractal geometry offers a more accurate description fo...Studying and understanding of the surface topography variation are the basis for analyzing tribological problems,and characterization of worn surface is necessary.Fractal geometry offers a more accurate description for surface roughness that topographic surfaces are statistically self-similar and can be quantitatively evaluated by fractal parameters.The change regularity of worn surface topography is one of the most important aspects of running-in study.However,the existing research normally adopts only one friction matching pair to explore the surface topography change,which interrupts the running-in wear process and makes the experimental result lack authenticity and objectivity.In this paper,to investigate the change regularity of surface topography during the real running-in process,a series of running-in tests by changing friction pairs under the same operating conditions are conducted on UMT-II Universal Multifunction Tester.The surface profile data are acquired by MiaoXAM2.5X-50X Ultrahigh Precision Surface 3D Profiler and analyzed using fractal dimension D,scale coefficient C and characteristic roughness Ra *based on root mean square(RMS) method.The characterization effects of the three parameters are discussed and compared.The results obtained show that there exists remarkable fractal feature of surface topography during running-in process,both D and Ra *increase gradually,while C decreases slowly as the wear-in process goes on,and all parameters tend to be stable when the wear process steps into the normal wear process.Ra *illustrates higher sensitivity for rough surface characterization compared with the other two parameters.In addition,the running-in test carried with a set of identical surface properties is more scientific and reasonable than the traditional one.The proposed research further indicates that the fractal method can quantitatively measure the rough surface,which also provides an evidence for running-in process identification and tribology design.展开更多
3D evaluation method of cutting surface topography for C/Ph composites was established.The cutting surface was measured by Talyscan 150,using 3D non-contact measurement.Through the results of 2D and 3D roughness evalu...3D evaluation method of cutting surface topography for C/Ph composites was established.The cutting surface was measured by Talyscan 150,using 3D non-contact measurement.Through the results of 2D and 3D roughness evaluating for C/Ph composite and Duralumin,the 2D evaluation method of the cutting surface topography of C/Ph composite loses a lot of information,the characteristics of the surface topography of C/Ph composite can be comprehensively and authentically evaluated only by 3D evaluation method.Furthermore,3D amplitude and spatial parameters were adopted to evaluate the surface.The results show that: the topography of the C/Ph composite is anisotropic,there are more valleys in the machined surface of C/Ph than that of duralumin,and there are not obvious feeding textures for C/Ph,which indicates the machining mechanism is different from the metal.In conclusion,the topography of the C/Ph composite cutting surface is anisotropic;the cutting surface of C/Ph composite needs 3D evaluation method.展开更多
U-channel forming tests were performed to investigate the surface topography evolvement of hot-dip galvanized(GI) and galvannealed(GA) steels and the effects of die hardness on sheet metal forming(SMF). Experimental r...U-channel forming tests were performed to investigate the surface topography evolvement of hot-dip galvanized(GI) and galvannealed(GA) steels and the effects of die hardness on sheet metal forming(SMF). Experimental results indicate that the surface roughness values of the two galvanized steels increase with the number of forming,i.e.,the surface topographies of galvanized steels are roughened in SMF. Moreover,GI steel has a better ability of damage-resistance than GA steel. The mechanisms of topography evolvement are different in the forming of GI and GA steels. Scratch is the main form of surface damage in the forming of GI steels. The severity of scratch can be decreased by increasing die hardness. GA steel results in exfoliating of the coating firstly and then severe scratching. The surface topography of galvannealed steels can be improved by increasing die hardness. However,the hardness should not be too high.展开更多
Neuber rule and Arola-Ramulu model are widely used to predict the stress concentration factor of rough specimens. However, the height parameters and effective valley radius used in these two models depend strongly on ...Neuber rule and Arola-Ramulu model are widely used to predict the stress concentration factor of rough specimens. However, the height parameters and effective valley radius used in these two models depend strongly on the resolution of the roughness-measuring instruments and are easily introduce measuring errors. Besides, it is difficult to find a suitable parameter to characterize surface topography to quantitatively describe its effect on stress concentration factor. In order to overcome these disadvantages, profile moments are carried out to characterize surface topography, surface topography is simulated by superposing series of cosine components, the stress concentration factors of different micro cosine-shaped surface topographies are investigated by finite element analysis. In terms of micro cosine-shaped surface topography, an equation using the second profile moment to estimate the stress concentration factor is proposed, predictions for the stress concentration factor using the proposed expression are within 10% error compared with the results of finite element analysis, which are more accurate than other models. Moreover, the proposed equation is applied to the real surface topography machined by turning. Predictions for the stress concentration factor using the proposed expression are within 10% of the maximum stress concentration factors and about 5% of the effective stress concentration factors estimated from the finite element analysis for three levels of turning surface topographies under different simulated scales. The proposed model is feasible in predicting the stress concentration factors of real machined surface topographies.展开更多
This paper aims to establish a 3D evaluation method for cutting surface topography of C/C composites.The cutting surface is measured by Talyscan 150,using 3D non-contact measurement.By evaluating2D and 3D roughness of...This paper aims to establish a 3D evaluation method for cutting surface topography of C/C composites.The cutting surface is measured by Talyscan 150,using 3D non-contact measurement.By evaluating2D and 3D roughness of C/C composite and Duralumin,the 2D evaluation method of the cutting surfacetopography of C/C composite loses a lot of information,and the characteristics of the surface topographyof C/C composite can be comprehensively and authentically evaluated only by the 3D evaluation method.Furthermore,3D amplitude and spatial parameters are adopted to evaluate the surface and the resultsshow that:the topography of the C/C composite is anisotropy and there are no obvious feeding texturesbut abrupt peaks and valleys on surface of the C/C composite,which indicates that the machining mechanismis different from that of the metal.In conclusion,The C/C composite surface is evaluated using a3D evaluation method,the roughness error is small,and the unique topography characteristics can be authenticallyevaluated.展开更多
The variation in altitude density function (ADF) of the surface topography of mild steel during electrochemical polishing (ECP) was investigated, and the mechanism of the variation of surface roughness with polishing ...The variation in altitude density function (ADF) of the surface topography of mild steel during electrochemical polishing (ECP) was investigated, and the mechanism of the variation of surface roughness with polishing time was analyzed. The results show that the variation trend of ADF with polishing time is flat-steep-flat; the variation of surface roughness results in the different distri- butions of surface current density, and there is a fine surface smoothness in the special period of ECP from 4 to 8 s.展开更多
Presents a new characterization and evaluation of 3D surface topography based on the analysis of stochastic process variances, which uses the concepts of spectral moments and investigation of some three dimension para...Presents a new characterization and evaluation of 3D surface topography based on the analysis of stochastic process variances, which uses the concepts of spectral moments and investigation of some three dimension parameters for evaluating surface roughness, such as homogeneity, anisotropy, and proves correctness of these evaluating methods and parameters with experimental results.展开更多
Influence of surface topography on the tactile friction of medical compression textiles was studied in this paper. The friction behavior was investigated for three kinds of medical textiles with various structures and...Influence of surface topography on the tactile friction of medical compression textiles was studied in this paper. The friction behavior was investigated for three kinds of medical textiles with various structures and compositions by using a textile friction analyzer under dry condition. In order to simulate the contacts of textiles/human finger, a mechanical skin model with similar texture to the skin and applied normal load oflN were selected. Meanwhile, the 3D surface topography of textiles was measured using a digital microscope. The topographical data were analyzed concerning height distribution and material ratio, and the real contact area was estimated as a function of penetration depth. Results showed that the investigated textiles revealed a significant variation on the friction coefficients, which were （ 0.41 ± 0.01 ） （ polyamide, jersey 2 × 2 ）, （0.56 ± 0. 01） （cotton, jersey 2×2） and （0. 47 ± 0. 01） （polyamide, jersey 1 × 1 ）, respectively. The textile with higher friction coefficient was found to own a relative compact and homogenous surface and larger contact area, vice versa.展开更多
The interaction between the cell membrane and the extracellular matrix is crucial for many cellular functions by modulating mechanosensitive signaling pathways.Physical properties of the extracellular matrix such as s...The interaction between the cell membrane and the extracellular matrix is crucial for many cellular functions by modulating mechanosensitive signaling pathways.Physical properties of the extracellular matrix such as stiffness and topography affect such interactions.Our recent work reveals that surface topography of tens to hundreds of nanometer scale modulates cell signaling by activating intracellular curvature-sensitive proteins.We use vertical nanostructures protruding from a flat surface as a platform to induce precise curvatures on the cell membrane and to probe biological processes in live cells.Vertical nanopillars deform the plasma membrane inwards and induce membrane curvature when the cell engulfs them,leading to a reduction of the membrane-substrate gap distance.We found that the high membrane curvature induced by vertical nanopillars significantly affects the distribution of curvature-sensitive proteins and stimulates several cellular processes in live cells including cellular endocytosis and cytoskeleton dynamics.Our studies show a strong interplay between biological cells and nano-featured surfaces,which is an essential consideration for future development of interfacing devices.展开更多
The angular distributions of sputtered Cd atoms were measured with 27 keV Ar+ ion bombardment at normal incidence for different target temperatures by using collector technique and RBS analysis. After the sputtering e...The angular distributions of sputtered Cd atoms were measured with 27 keV Ar+ ion bombardment at normal incidence for different target temperatures by using collector technique and RBS analysis. After the sputtering experiment the surface structures were observed using scanning electron microscope. For all samples the angular distributions are over-cosine. But the exponent n from fits of cosn θ to experimental angular distributions changes with target temperature. A simple model is proposed to explain the relation between shape of angular distribution and topography of sputtered surface.展开更多
In order to explore the characteristics of the three-dimensional surface morphology of sawn timber,a three-dimensional wood surface morphology tester based on the scanning probe method and the principle of atomic forc...In order to explore the characteristics of the three-dimensional surface morphology of sawn timber,a three-dimensional wood surface morphology tester based on the scanning probe method and the principle of atomic force microscope was used to test the three-dimensional sur face morphology of three kinds of sawn timber and calculate its surface roughness.This study also analyzed the reasonable plan for the value of wood surface roughness and the advantages of the three dimensional shape tester,as well as the influence of tree species,three sections,air dry density and other factors on the surface roughness of the specimen after mechanical processing.The results have shown that it is a more appropriate method to select the calculated values of S。and Sq as the evaluation of the surface roughness of wood with random surface characteristics.The three dimensional wood surface topo-graphy tester can efficiently,conveniently and accurately display the three dimensional topography of wood at a micron-level resolution,and is characterized by high eficiency and good durability.The three dimensional surface morphology characteristics of the three sawn woods correspond to their roughness.The surface roughness of woods is arranged as follows:Sitka spruce>Larch>Beech.For the same tree species,the roughness of the corresponding section after sawing is as follows:chordwise section>crosswise section>radial section.The radial section has lower roughness than the other surfaces.The surface roughness of the wood after sawing is mainly related to its air-dry density.The above is intended to provide a useful reference for the application of measuring and evaluating the surface roughness of sawn timber using the three dimensional surface topography test method.展开更多
The effects of the wavelength and orientation of machined grooves on a mold surface, casting speed, and melt superheat on the formation of surface marks on as-cast ingots were studied with an immersion casting tester ...The effects of the wavelength and orientation of machined grooves on a mold surface, casting speed, and melt superheat on the formation of surface marks on as-cast ingots were studied with an immersion casting tester and copper mold chill blocks. The mold surface topographies included a polished smooth surface, and those with machined unidirectional parallel contoured grooves oriented either parallel (vertical) or perpendicular (horizontal) to the casting direction. The unidirectional grooves were 0.232 mm deep with wavelength or spacing between 1 and 15 mm. The casting speed and melt superheat were between 1 and 200 mm/s, and 10 and 50 K, respectively. Two primary types of surface marks were observed on ingots cast with the copper mold with smooth surface topography, namely the finer and closely spaced ripples (Type I), and the widely spaced but coarser laps (Type II). The latter were more prevalent at the higher casting speeds and melt superheats. Qualitatively, formation of both types of surface marks on the as-cast ingots of the aluminum alloy 3003 appeared to be alleviated by increase in casting speed and melt superheat, and by the use of molds with grooved surface topography. In fact, casting with a mold surface with 1 mm spaced grooves that are perpendicular to the casting direction eliminated the formation of surface marks at casting speeds greater than 1 mm/s. It also improved the uniformity of the ingot subsurface microstructure and eliminated the associated subsurface segregation.展开更多
Surface of Al 2O 3 ceramic was processed by an excimer laser and the characteristics of topography were examined based on the application of the microelectromechanical system(MEMS). It is indicated that the statistic ...Surface of Al 2O 3 ceramic was processed by an excimer laser and the characteristics of topography were examined based on the application of the microelectromechanical system(MEMS). It is indicated that the statistic parameters of surface topography processed by the excimer laser have an obvious regularity. The arithmetic-mean value R a and the root-mean square value R q change with the changing of processing parameters in the same step and trend, and there is a quantitative relation between them.A simplified model is proposed for the excimer laser processing surface profile, whose results of the analysis and calculation agree basically with the experimental data. Furthermore,the surfaces processed by excimer laser are greatly flat. Skewness root-mean-square value Z· q changed little with the change of the technological parameters. The above characteristics depend on the processing principle of excimer laser, quite different from the cutting processing.展开更多
Non- focused ion beams may be employed to investigate the surface profile and the shape of microscopic objects or periodic surfaces by using the known stopping powers of ions in solids. The energy spectra of the scatt...Non- focused ion beams may be employed to investigate the surface profile and the shape of microscopic objects or periodic surfaces by using the known stopping powers of ions in solids. The energy spectra of the scattered or reaction ions are recorded as a function of the angles between the beam, the object and the detector, and of the energy of incident ions. The shape parameters may then be determined using computer codes. Presented also are the typical experimental results.展开更多
The generation process of 3D surface topography in ultra-precision turning is analyzed, as the result of superimposing between actual roughness surface,waviness surface and geometrical form texture surface. From the v...The generation process of 3D surface topography in ultra-precision turning is analyzed, as the result of superimposing between actual roughness surface,waviness surface and geometrical form texture surface. From the viewpoints of machine technical system and manufacturing process,factors influencing on roughness surface, waviness surface and geometrical form texture surface in ultra-precision turning are discussed further.The 3D topography of ideal roughness surface and actual surface affected by cutting vibration are simulated respectively.展开更多
The surface quality of fine-grained ZrO2 engineering ceramic were researched using 270# diamond wheel both with and without work-piece two-dimension ultrasonic vibration grinding(WTDUVG). By AFM images, the surface to...The surface quality of fine-grained ZrO2 engineering ceramic were researched using 270# diamond wheel both with and without work-piece two-dimension ultrasonic vibration grinding(WTDUVG). By AFM images, the surface topography and the micro structure of the two-dimensional ultrasonic vibration grinding ceramics were especially analyzed. The experimental results indicate that the surface roughness is related to grinding vibration mode and the material removal mechanism. Surface quality of WTDUVG is superior to that of conventional grinding, and it is easy for two-dimensional ultrasonic vibration grinding that material removal mechanism is ductile mode grinding.展开更多
Background: The accuracy of the final prosthesis is affected by the final impression technique and master cast production. The aim of the present study was to evaluate the effect of the functional impression technique...Background: The accuracy of the final prosthesis is affected by the final impression technique and master cast production. The aim of the present study was to evaluate the effect of the functional impression technique with various impression materials on the surface characteristic of dental stone casts and their clinical effect on the retention of complete dentures. Method: Specimens of three impression materials/stone casts were fabricated. The specimens of the impression materials/stone casts were divided into three equal groups (I, II, and III). The impression materials used were as follows: tissue conditioner group (I), zinc oxide (ZEO) (group II) and poly (vinyl siloxane) (PVS) (group III). Cylindrical split aluminium moulds were designed to receive the impression materials and the stone mixture. The surface roughness of the stone cast specimens of the three groups (I, II, and III) was measured with a surface profilometer and analyzed by a scanning electron microscope. A clinical study included five severely resorbed mandibular edentulous alveolar ridges and edentulous maxillary arches. Each subject received three heat-cured acrylic resin dentures, fabricated using the functional impression technique. The three dentures were identical except for the different impression materials used from Groups I, II and III. The retentive force of each denture for each subject was measured. Result: The results of this study revealed that the mean value of surface roughness of the stone cast surface of group I was higher than group II and group III. A statistically significant difference was observed in surface roughness and the retentive dislodging force between the three studied groups. Although using a tissue conditioner as a functional impression material led to a high level of surface roughness and good retention, it could not produce the same smooth surface quality of PVS or ZEO. These data were supported by SEM analysis. The complete dentures for these patients require important oral and denture hygiene care. Conclusion: Complete dentures made using functional impression technique with PVC as a final impression material are more comfortable, retentive and stable.展开更多
Titanium is widely used in biomedical applications from many years for its interesting properties, nevertheless there are a large number of researchers studying the way to improve the performances of biomedical device...Titanium is widely used in biomedical applications from many years for its interesting properties, nevertheless there are a large number of researchers studying the way to improve the performances of biomedical devices. A large number of papers concern the study of “commercially pure titanium” (Ti CP) but, very often, no details are indicated regarding: 1) the type of Ti CP used;2) the sandblasting process;and 3) the analytic evaluation of surface topography. In this paper, the effect of sandblasting duration (1, 2, 4, 8 min) and hydrofluoric acid (HF) etching, as well as their combined or synergic effect, on the surface topography of CP grade 2 and grade 4, have been investigated. Results obtained show that sandblasting treatment duration should be different for Ti CP grade 2 and Ti CP grade 4 to achieve similar topography. The shape of the surface is highly modified after acid etching. The latter produces “peaks” when applied to not sand- blasted coupons, whilst cuts the “top of the peaks” in the sandblasted samples. Further we confirm that, the roughness parameter Ra (or Sa), is not sufficient to describe “the surface status” and we propose to use additional para- meters like: Sq, Sku and Ssk, to unequivocally describe surface topography of implants as well as well defined test procedures.展开更多
基金Supported by Jiangsu Provincial Natural Science Foundation of China(Grant No.BK20141400)National Natural Science Foundation of China(Grant No.51105207)Priority Academic Program Development of Jiangsu Higher Education Institutions of China
文摘The aluminum alloy Al Mn1 Cu has been broadly applied for functional parts production because of its good properties. But few researches about the machining mechanism and the surface roughness were reported. The high-speed milling experiments are carried out in order to improve the machining quality and reveal the machining mechanism. The typical topography features of machined surface are observed by scan electron microscope(SEM). The results show that the milled surface topography is mainly characterized by the plastic shearing deformation surface and material piling zone. The material flows plastically along the end cutting edge of the flat-end milling tool and meanwhile is extruded by the end cutting edge, resulting in that materials partly adhere to the machined surface and form the material piling zone. As the depth of cut and the feed per tooth increase, the plastic flow of materials is strengthened and the machined surface becomes rougher. However, as the cutting speed increases, the plastic flow of materials is weakened and the milled surface becomes smoother. The cutting parameters(e.g. cutting speed, feed per tooth and depth of cut)influencing the surface roughness are analyzed. It can be concluded that the roughness of the machined surface formed by the end cutting edge is less than that by the cylindrical cutting edge when a cylindrical flat-end mill tool is used for milling. The proposed research provides the typical topography features of machined surface of the anti-rust aluminum alloy Al Mn1 Cu in high speed milling.
基金financially supported by the Foundation for Chunhui Program of the Ministry of Education of the People's Republic of China under contract No.Z2011-062
文摘In order to improve the properties of silica sol shell for investment casting process, various contents of cattail fibers were added into the slurry to prepare a fiber-reinforced shell in the present study. The bending strength of fiber-reinforced shell was investigated and the fracture surfaces of shell specimens were observed using SEM. It is found that the bending strength increases with the increase of fiber content, and the bending strength of a green shell with 1.0 wt.% fiber addition increases by 44% compared to the fiber-free shell. The failure of specimens of the fiber-reinforced green shell results from fiber rupture and debonding between the interface of fibers and adhesive under the bending load. The micro-crack propagation in the matrix is inhibited by the micro-holes for ablation of f ibers in specimens of the f iber-reinforced shell during the stage of being fired. As a result, the bending strength of specimens of the fired shell had no significant drop. Particularly, the bending strength of specimens of the fired shell reinforced with 0.6wt.% fiber reached the maximum value of 4.6 MPa.
基金supported by National Natural Science Foundation of China (Grant No.50975276,Grant No.50475164)National Basic Research Program of China (973 Program,Grant No.2007CB607605)Doctoral Programs Foundation of Ministry of Education of China (Grant No.200802900513)
文摘Studying and understanding of the surface topography variation are the basis for analyzing tribological problems,and characterization of worn surface is necessary.Fractal geometry offers a more accurate description for surface roughness that topographic surfaces are statistically self-similar and can be quantitatively evaluated by fractal parameters.The change regularity of worn surface topography is one of the most important aspects of running-in study.However,the existing research normally adopts only one friction matching pair to explore the surface topography change,which interrupts the running-in wear process and makes the experimental result lack authenticity and objectivity.In this paper,to investigate the change regularity of surface topography during the real running-in process,a series of running-in tests by changing friction pairs under the same operating conditions are conducted on UMT-II Universal Multifunction Tester.The surface profile data are acquired by MiaoXAM2.5X-50X Ultrahigh Precision Surface 3D Profiler and analyzed using fractal dimension D,scale coefficient C and characteristic roughness Ra *based on root mean square(RMS) method.The characterization effects of the three parameters are discussed and compared.The results obtained show that there exists remarkable fractal feature of surface topography during running-in process,both D and Ra *increase gradually,while C decreases slowly as the wear-in process goes on,and all parameters tend to be stable when the wear process steps into the normal wear process.Ra *illustrates higher sensitivity for rough surface characterization compared with the other two parameters.In addition,the running-in test carried with a set of identical surface properties is more scientific and reasonable than the traditional one.The proposed research further indicates that the fractal method can quantitatively measure the rough surface,which also provides an evidence for running-in process identification and tribology design.
基金Funded by the National Natural Science Foundation of China(No.50875036)
文摘3D evaluation method of cutting surface topography for C/Ph composites was established.The cutting surface was measured by Talyscan 150,using 3D non-contact measurement.Through the results of 2D and 3D roughness evaluating for C/Ph composite and Duralumin,the 2D evaluation method of the cutting surface topography of C/Ph composite loses a lot of information,the characteristics of the surface topography of C/Ph composite can be comprehensively and authentically evaluated only by 3D evaluation method.Furthermore,3D amplitude and spatial parameters were adopted to evaluate the surface.The results show that: the topography of the C/Ph composite is anisotropic,there are more valleys in the machined surface of C/Ph than that of duralumin,and there are not obvious feeding textures for C/Ph,which indicates the machining mechanism is different from the metal.In conclusion,the topography of the C/Ph composite cutting surface is anisotropic;the cutting surface of C/Ph composite needs 3D evaluation method.
基金Project(50605043) supported by the National Natural Science Foundation of China
文摘U-channel forming tests were performed to investigate the surface topography evolvement of hot-dip galvanized(GI) and galvannealed(GA) steels and the effects of die hardness on sheet metal forming(SMF). Experimental results indicate that the surface roughness values of the two galvanized steels increase with the number of forming,i.e.,the surface topographies of galvanized steels are roughened in SMF. Moreover,GI steel has a better ability of damage-resistance than GA steel. The mechanisms of topography evolvement are different in the forming of GI and GA steels. Scratch is the main form of surface damage in the forming of GI steels. The severity of scratch can be decreased by increasing die hardness. GA steel results in exfoliating of the coating firstly and then severe scratching. The surface topography of galvannealed steels can be improved by increasing die hardness. However,the hardness should not be too high.
基金Supported by National Defense Preliminary Research Project of China(Grant No.104010205)
文摘Neuber rule and Arola-Ramulu model are widely used to predict the stress concentration factor of rough specimens. However, the height parameters and effective valley radius used in these two models depend strongly on the resolution of the roughness-measuring instruments and are easily introduce measuring errors. Besides, it is difficult to find a suitable parameter to characterize surface topography to quantitatively describe its effect on stress concentration factor. In order to overcome these disadvantages, profile moments are carried out to characterize surface topography, surface topography is simulated by superposing series of cosine components, the stress concentration factors of different micro cosine-shaped surface topographies are investigated by finite element analysis. In terms of micro cosine-shaped surface topography, an equation using the second profile moment to estimate the stress concentration factor is proposed, predictions for the stress concentration factor using the proposed expression are within 10% error compared with the results of finite element analysis, which are more accurate than other models. Moreover, the proposed equation is applied to the real surface topography machined by turning. Predictions for the stress concentration factor using the proposed expression are within 10% of the maximum stress concentration factors and about 5% of the effective stress concentration factors estimated from the finite element analysis for three levels of turning surface topographies under different simulated scales. The proposed model is feasible in predicting the stress concentration factors of real machined surface topographies.
基金Supported by the National Natural Science Foundation of China (No. 50875036)
文摘This paper aims to establish a 3D evaluation method for cutting surface topography of C/C composites.The cutting surface is measured by Talyscan 150,using 3D non-contact measurement.By evaluating2D and 3D roughness of C/C composite and Duralumin,the 2D evaluation method of the cutting surfacetopography of C/C composite loses a lot of information,and the characteristics of the surface topographyof C/C composite can be comprehensively and authentically evaluated only by the 3D evaluation method.Furthermore,3D amplitude and spatial parameters are adopted to evaluate the surface and the resultsshow that:the topography of the C/C composite is anisotropy and there are no obvious feeding texturesbut abrupt peaks and valleys on surface of the C/C composite,which indicates that the machining mechanismis different from that of the metal.In conclusion,The C/C composite surface is evaluated using a3D evaluation method,the roughness error is small,and the unique topography characteristics can be authenticallyevaluated.
基金the National Natural Science Foundation of China (No.59831030).
文摘The variation in altitude density function (ADF) of the surface topography of mild steel during electrochemical polishing (ECP) was investigated, and the mechanism of the variation of surface roughness with polishing time was analyzed. The results show that the variation trend of ADF with polishing time is flat-steep-flat; the variation of surface roughness results in the different distri- butions of surface current density, and there is a fine surface smoothness in the special period of ECP from 4 to 8 s.
文摘Presents a new characterization and evaluation of 3D surface topography based on the analysis of stochastic process variances, which uses the concepts of spectral moments and investigation of some three dimension parameters for evaluating surface roughness, such as homogeneity, anisotropy, and proves correctness of these evaluating methods and parameters with experimental results.
基金National Natural Science Foundations of China，Natural Science Foundation of Shanghai,China，the Fundamental Research Funds for the Central Universities,China
文摘Influence of surface topography on the tactile friction of medical compression textiles was studied in this paper. The friction behavior was investigated for three kinds of medical textiles with various structures and compositions by using a textile friction analyzer under dry condition. In order to simulate the contacts of textiles/human finger, a mechanical skin model with similar texture to the skin and applied normal load oflN were selected. Meanwhile, the 3D surface topography of textiles was measured using a digital microscope. The topographical data were analyzed concerning height distribution and material ratio, and the real contact area was estimated as a function of penetration depth. Results showed that the investigated textiles revealed a significant variation on the friction coefficients, which were （ 0.41 ± 0.01 ） （ polyamide, jersey 2 × 2 ）, （0.56 ± 0. 01） （cotton, jersey 2×2） and （0. 47 ± 0. 01） （polyamide, jersey 1 × 1 ）, respectively. The textile with higher friction coefficient was found to own a relative compact and homogenous surface and larger contact area, vice versa.
基金supported by two NIH grants 1R01GM125737 and 1R01GM117263 to BC
文摘The interaction between the cell membrane and the extracellular matrix is crucial for many cellular functions by modulating mechanosensitive signaling pathways.Physical properties of the extracellular matrix such as stiffness and topography affect such interactions.Our recent work reveals that surface topography of tens to hundreds of nanometer scale modulates cell signaling by activating intracellular curvature-sensitive proteins.We use vertical nanostructures protruding from a flat surface as a platform to induce precise curvatures on the cell membrane and to probe biological processes in live cells.Vertical nanopillars deform the plasma membrane inwards and induce membrane curvature when the cell engulfs them,leading to a reduction of the membrane-substrate gap distance.We found that the high membrane curvature induced by vertical nanopillars significantly affects the distribution of curvature-sensitive proteins and stimulates several cellular processes in live cells including cellular endocytosis and cytoskeleton dynamics.Our studies show a strong interplay between biological cells and nano-featured surfaces,which is an essential consideration for future development of interfacing devices.
基金The Project Supported by National Natural Science Foundation of China
文摘The angular distributions of sputtered Cd atoms were measured with 27 keV Ar+ ion bombardment at normal incidence for different target temperatures by using collector technique and RBS analysis. After the sputtering experiment the surface structures were observed using scanning electron microscope. For all samples the angular distributions are over-cosine. But the exponent n from fits of cosn θ to experimental angular distributions changes with target temperature. A simple model is proposed to explain the relation between shape of angular distribution and topography of sputtered surface.
文摘In order to explore the characteristics of the three-dimensional surface morphology of sawn timber,a three-dimensional wood surface morphology tester based on the scanning probe method and the principle of atomic force microscope was used to test the three-dimensional sur face morphology of three kinds of sawn timber and calculate its surface roughness.This study also analyzed the reasonable plan for the value of wood surface roughness and the advantages of the three dimensional shape tester,as well as the influence of tree species,three sections,air dry density and other factors on the surface roughness of the specimen after mechanical processing.The results have shown that it is a more appropriate method to select the calculated values of S。and Sq as the evaluation of the surface roughness of wood with random surface characteristics.The three dimensional wood surface topo-graphy tester can efficiently,conveniently and accurately display the three dimensional topography of wood at a micron-level resolution,and is characterized by high eficiency and good durability.The three dimensional surface morphology characteristics of the three sawn woods correspond to their roughness.The surface roughness of woods is arranged as follows:Sitka spruce>Larch>Beech.For the same tree species,the roughness of the corresponding section after sawing is as follows:chordwise section>crosswise section>radial section.The radial section has lower roughness than the other surfaces.The surface roughness of the wood after sawing is mainly related to its air-dry density.The above is intended to provide a useful reference for the application of measuring and evaluating the surface roughness of sawn timber using the three dimensional surface topography test method.
文摘The effects of the wavelength and orientation of machined grooves on a mold surface, casting speed, and melt superheat on the formation of surface marks on as-cast ingots were studied with an immersion casting tester and copper mold chill blocks. The mold surface topographies included a polished smooth surface, and those with machined unidirectional parallel contoured grooves oriented either parallel (vertical) or perpendicular (horizontal) to the casting direction. The unidirectional grooves were 0.232 mm deep with wavelength or spacing between 1 and 15 mm. The casting speed and melt superheat were between 1 and 200 mm/s, and 10 and 50 K, respectively. Two primary types of surface marks were observed on ingots cast with the copper mold with smooth surface topography, namely the finer and closely spaced ripples (Type I), and the widely spaced but coarser laps (Type II). The latter were more prevalent at the higher casting speeds and melt superheats. Qualitatively, formation of both types of surface marks on the as-cast ingots of the aluminum alloy 3003 appeared to be alleviated by increase in casting speed and melt superheat, and by the use of molds with grooved surface topography. In fact, casting with a mold surface with 1 mm spaced grooves that are perpendicular to the casting direction eliminated the formation of surface marks at casting speeds greater than 1 mm/s. It also improved the uniformity of the ingot subsurface microstructure and eliminated the associated subsurface segregation.
文摘Surface of Al 2O 3 ceramic was processed by an excimer laser and the characteristics of topography were examined based on the application of the microelectromechanical system(MEMS). It is indicated that the statistic parameters of surface topography processed by the excimer laser have an obvious regularity. The arithmetic-mean value R a and the root-mean square value R q change with the changing of processing parameters in the same step and trend, and there is a quantitative relation between them.A simplified model is proposed for the excimer laser processing surface profile, whose results of the analysis and calculation agree basically with the experimental data. Furthermore,the surfaces processed by excimer laser are greatly flat. Skewness root-mean-square value Z· q changed little with the change of the technological parameters. The above characteristics depend on the processing principle of excimer laser, quite different from the cutting processing.
基金Project was supported by Union Analysis Testing Foundation of Zhong Guan Cun
文摘Non- focused ion beams may be employed to investigate the surface profile and the shape of microscopic objects or periodic surfaces by using the known stopping powers of ions in solids. The energy spectra of the scattered or reaction ions are recorded as a function of the angles between the beam, the object and the detector, and of the energy of incident ions. The shape parameters may then be determined using computer codes. Presented also are the typical experimental results.
文摘The generation process of 3D surface topography in ultra-precision turning is analyzed, as the result of superimposing between actual roughness surface,waviness surface and geometrical form texture surface. From the viewpoints of machine technical system and manufacturing process,factors influencing on roughness surface, waviness surface and geometrical form texture surface in ultra-precision turning are discussed further.The 3D topography of ideal roughness surface and actual surface affected by cutting vibration are simulated respectively.
基金Funded by the Shanxi Province Science Foundation for Youths(2006021026)
文摘The surface quality of fine-grained ZrO2 engineering ceramic were researched using 270# diamond wheel both with and without work-piece two-dimension ultrasonic vibration grinding(WTDUVG). By AFM images, the surface topography and the micro structure of the two-dimensional ultrasonic vibration grinding ceramics were especially analyzed. The experimental results indicate that the surface roughness is related to grinding vibration mode and the material removal mechanism. Surface quality of WTDUVG is superior to that of conventional grinding, and it is easy for two-dimensional ultrasonic vibration grinding that material removal mechanism is ductile mode grinding.
文摘Background: The accuracy of the final prosthesis is affected by the final impression technique and master cast production. The aim of the present study was to evaluate the effect of the functional impression technique with various impression materials on the surface characteristic of dental stone casts and their clinical effect on the retention of complete dentures. Method: Specimens of three impression materials/stone casts were fabricated. The specimens of the impression materials/stone casts were divided into three equal groups (I, II, and III). The impression materials used were as follows: tissue conditioner group (I), zinc oxide (ZEO) (group II) and poly (vinyl siloxane) (PVS) (group III). Cylindrical split aluminium moulds were designed to receive the impression materials and the stone mixture. The surface roughness of the stone cast specimens of the three groups (I, II, and III) was measured with a surface profilometer and analyzed by a scanning electron microscope. A clinical study included five severely resorbed mandibular edentulous alveolar ridges and edentulous maxillary arches. Each subject received three heat-cured acrylic resin dentures, fabricated using the functional impression technique. The three dentures were identical except for the different impression materials used from Groups I, II and III. The retentive force of each denture for each subject was measured. Result: The results of this study revealed that the mean value of surface roughness of the stone cast surface of group I was higher than group II and group III. A statistically significant difference was observed in surface roughness and the retentive dislodging force between the three studied groups. Although using a tissue conditioner as a functional impression material led to a high level of surface roughness and good retention, it could not produce the same smooth surface quality of PVS or ZEO. These data were supported by SEM analysis. The complete dentures for these patients require important oral and denture hygiene care. Conclusion: Complete dentures made using functional impression technique with PVC as a final impression material are more comfortable, retentive and stable.
文摘Titanium is widely used in biomedical applications from many years for its interesting properties, nevertheless there are a large number of researchers studying the way to improve the performances of biomedical devices. A large number of papers concern the study of “commercially pure titanium” (Ti CP) but, very often, no details are indicated regarding: 1) the type of Ti CP used;2) the sandblasting process;and 3) the analytic evaluation of surface topography. In this paper, the effect of sandblasting duration (1, 2, 4, 8 min) and hydrofluoric acid (HF) etching, as well as their combined or synergic effect, on the surface topography of CP grade 2 and grade 4, have been investigated. Results obtained show that sandblasting treatment duration should be different for Ti CP grade 2 and Ti CP grade 4 to achieve similar topography. The shape of the surface is highly modified after acid etching. The latter produces “peaks” when applied to not sand- blasted coupons, whilst cuts the “top of the peaks” in the sandblasted samples. Further we confirm that, the roughness parameter Ra (or Sa), is not sufficient to describe “the surface status” and we propose to use additional para- meters like: Sq, Sku and Ssk, to unequivocally describe surface topography of implants as well as well defined test procedures.
