Cold-junction compensation(CJC)and disconnection detection circuit design of various thermocouples(TC)and multi-channel TC interface circuits were designed.The CJC and disconnection detection circuit consists of a CJC...Cold-junction compensation(CJC)and disconnection detection circuit design of various thermocouples(TC)and multi-channel TC interface circuits were designed.The CJC and disconnection detection circuit consists of a CJC semiconductor device,an instrumentation amplifier(IA),two resistors,and a diode for disconnection detection.Based on the basic circuit,a multi-channel interface circuit was also implemented.The CJC was implemented using compensation semiconductor and IA,and disconnection detection was detected by using two resistors and a diode so that IA input voltage became-0.42 V.As a result of the experiment using R-type TC,the error of the designed circuit was reduced from 0.14 mV to 3μV after CJC in the temperature range of 0°C to 1400°C.In addition,it was confirmed that the output voltage of IA was saturated from 88 mV to-14.2 V when TC was disconnected from normal.The output voltage of the designed circuit was 0 V to 10 V in the temperature range of 0°C to 1400°C.The results of the 4-channel interface experiment using R-type TC were almost identical to the CJC and disconnection detection results for each channel.The implemented multi-channel interface has a feature that can be applied equally to E,J,K,T,R,and S-type TCs by changing the terminals of CJC semiconductor devices and adjusting the IA gain.展开更多
For the manufacture of S-type thermocouple the so-called thermocouple wire of platinum and platinum-rhodium alloy is used.One of the main technical requirements for the quality of the wire,according to State Standard ...For the manufacture of S-type thermocouple the so-called thermocouple wire of platinum and platinum-rhodium alloy is used.One of the main technical requirements for the quality of the wire,according to State Standard of Russia(GOST 10821),is the uniformity of its largest thermoelectric force(Thermo-emf) in the length different sections.It was found that a determining impact on the uniformity of the wire thermo-emf is the distribution of rhodium along the length of the wire.The impact of platinum-rhodium melt crystallization conditions on the inhomogeneity of wire manufactured from it.It was suggested that the chemical inhomogeneity of the wire is related to the liquation phase of platinum-rhodium alloy.展开更多
The electromotive force (EMF) changes in type K heavy gauge sheathed thermocouple cables was investigated. To cope with this discrepancy owing to EMF steep reduction and understand the difference between type K heavy ...The electromotive force (EMF) changes in type K heavy gauge sheathed thermocouple cables was investigated. To cope with this discrepancy owing to EMF steep reduction and understand the difference between type K heavy gauge sheathed thermocouple cables and small ones, the affects of EMF from sheath pipe, drawing times, annealing temperature, annealing time and annealing way were mainly studied and appropriately analyzed. The results show the change in the thermal EMF is related with the residual stress and crystal defects, which are imparted by cold work during manufacture. The affects of cold work can be removed by annealing. Finally, a feasible way of fabricating heavy gauge sheathed thermocouples was suggested according to practical situation.展开更多
There are large errors of linear measurement when the thermocouple measure temperature as temperature sensor.In order to improve the measurement precision,the sensor cold junction compensation and nonlinear compensati...There are large errors of linear measurement when the thermocouple measure temperature as temperature sensor.In order to improve the measurement precision,the sensor cold junction compensation and nonlinear compensation are usually needed.For the circumstances that the cold junction’s temperature is determinate,there is biggish nonlinear between thermoelectric power and temperature signals of the thermocouple sensor’s output.In order to solve the problem,this paper proposed a practical method of linear compensation,introduced the principle of linear compensation and gave the corresponding compensation circuit and circuit analysis.This circuit has the characteristic of simpleness,high reliability,small linear error and so on.展开更多
Aiming at high requirements of temperature measurement system in high temperature,high pressure,highly corrosive and other special environments,a temperature acquisition system based on field-programmable gate array(F...Aiming at high requirements of temperature measurement system in high temperature,high pressure,highly corrosive and other special environments,a temperature acquisition system based on field-programmable gate array(FPGA) which is the controller of the system is designed.Also a Flash memory is used as the memory and an erosion thermocouple is used as sensor of the system.Compared with the traditional system using complex programmable logic device(CPLD)and microcontroller unit(MCU)as the main body,this system has some advantages,such as short response time,small volume,no loss of data once power is off,high precision,stability and reliability.And the sensor of the system can be reused.In this paper,boiling water experiment is used to verify accuracy of the system.The millisecond level signal from firecrackers is for verifying the stability and fast response characteristics of the system.The results of experiment indicate that the temperature measurement system is more suitable for the field of explosion and other environments which have high requirements for the system.展开更多
A new simultaneous measurement method for the measurement of the three thermoelectric properties with a film-type thermocouple probe was proposed. Seebeck coefficient was measured using the steady-state condi-tion of ...A new simultaneous measurement method for the measurement of the three thermoelectric properties with a film-type thermocouple probe was proposed. Seebeck coefficient was measured using the steady-state condi-tion of the differential method. The electrical resistivity was measured us-ing the four-probe method and the thermal diffusivity is measured using the periodic heating method. The effectiveness of the proposed method was verified using constantan as a reference material. After describing the effectiveness of the method, the measurement of three thermoelectric properties of Bi0.3Sb1.7Te3, which is a thermoelectric material, was per-formed.展开更多
In high-speed cutting, natural thermocouple, artificial thermocouple and infrared radiation temperature measurement are usually adopted for measuring cutting temperature, but these methods have difficulty in measuring...In high-speed cutting, natural thermocouple, artificial thermocouple and infrared radiation temperature measurement are usually adopted for measuring cutting temperature, but these methods have difficulty in measuring transient temperature accurately of cutting area on account of low response speed and limited cutting condition. In this paper, NiCr/NiSi thin-film thermocouples(TFTCs) are fabricated according to temperature characteristic of cutting area in high-speed cutting by means of advanced twinned microwave electro cyclotron resonance(MW-ECR) plasma source enhanced radio frequency(RF) reaction non-balance magnetron sputtering technique, and can be used for transient cutting temperature measurement. The time constants of the TFTCs with different thermo-junction film width are measured at four kinds of sampling frequency by using Ultra-CFR short pulsed laser system that established. One-dimensional unsteady heat conduction model is constructed and the dynamic performance is analyzed theoretically. It can be seen from the analysis results that the NiCr/NiSi TFTCs are suitable for measuring transient temperature which varies quickly, the response speed of TFTCs can be obviously improved by reducing the thickness of thin-film, and the area of thermo-junction has little influence on dynamic response time. The dynamic calibration experiments are made on the constructed dynamic calibration system, and the experimental results confirm that sampling frequency should be larger than 50 kHz in dynamic measurement for stable response time, and the shortest response time is 0.042 ms. Measurement methods and devices of cutting heat and cutting temperature measurement are developed and improved by this research, which provide practical methods and instruments in monitoring cutting heat and cutting temperature for research and production in high-speed machining.展开更多
Methods for the characterization of mould slag crystallization with special emphasis on the single/double hot thermocouple technique(SHTT/DHTT)are reviewed.In the continuous casting process of steels,horizontal heat t...Methods for the characterization of mould slag crystallization with special emphasis on the single/double hot thermocouple technique(SHTT/DHTT)are reviewed.In the continuous casting process of steels,horizontal heat transfer is mainly influenced by the crystallization behaviour of the mould flux film.Here,both precipitation of crystals out of a liquid phase and devitrification of the glassy film in contact with the mould are of main interest.Therefore,various investigation methods are implemented to characterize different slag properties related to crystallization:a viscometer for determining the break temperature,differential thermal analysis(DTA),confocal scanning laser microscopy,and the water-cooled copper finger test.For near-service conditions,DHTT reveals the most detailed information,including not only the crystallization or devitrification temperature but also the morphology as well as the crystallization velocity.Due to improvements in the device and the representation of the results,a comparison of different samples is possible.Nevertheless,the application field of SHTT/DHTT is restricted to slag systems with low contents of evaporating components.Furthermore,the time required for data analysis is significantly longer than that required for other methods,e.g.DTA.Therefore,the application of DHTT is mainly advisable for mould slag research and development,whereas DTA can also be used for incoming inspections.展开更多
A universal and low-cost temperature thermometer is realized via a special circuit,integrated circuit chip with microprocessor and analog to digital converter,and digital bus interface.Various thermocouples and resist...A universal and low-cost temperature thermometer is realized via a special circuit,integrated circuit chip with microprocessor and analog to digital converter,and digital bus interface.Various thermocouples and resistance temperature detectors used for temperature sensing may be connected to same thermometer.A special signal condition circuitry is designed and a matching algorithm is proposed.A novel calibration method named disassembled calibration is proposed in order to enhance efficiency and flexibility for the whole system.Additionally,it presents a combination method of low order polynomial fitting and piecewise linearity for the nonlinearity calibration of the thermocouple and the resistance temperature detector.A cold junction compensation based on digital way is described.And the matching algorithm and calibration method may eliminate errors stemming from excitation voltage source and reference voltage source,and can weaken quantization error of analog to digital converter and drift of components,too.Furthermore,the 400 times oversampling is completed by sequential and equal interval sampling to upgrade accuracy of analog to digital converter from original 12 to 15 bits and to raise signal-to-noise ratio.Finally,during a long time monitoring,experiment results show that errors at each static point are less than±0.2°C for the thermocouple system and less than±0.1°C for the resistance temperature detector system.展开更多
The crystallization behavior of blast-furnace slag under isothermal and continuous-cooling conditions was studied using the single hot thermocouple technique.The crystallization phases were obtained using FactSage sof...The crystallization behavior of blast-furnace slag under isothermal and continuous-cooling conditions was studied using the single hot thermocouple technique.The crystallization phases were obtained using FactSage software and X-ray diffractometry.The crystallization kinetic parameters were calculated by combining these results with the Johnson-Mehl—Avrami model.Under isothermal conditions,the shortest crystallization incubation time was 24 and 18 s when the temperatures were 1300 and 1150℃,and the corresponding critical cooling rates were 4.5 and 14.3℃/s,respectively.At 1270℃,the slag was difficult to crystallize and the fiber-forming rate improved.When the continuous-cooling rate was 6.5℃/s,the slag solidified into a glassy state.The main crystallization phases,gehlenite,akermanite,anorthite,and melangite,were most easily precipitated.The growth factors of melangite and anorthite were approximately 1.63 and 1.68,respectively,which indicated that the crystals nucleated on the surface and grew in two dimensions.展开更多
文摘Cold-junction compensation(CJC)and disconnection detection circuit design of various thermocouples(TC)and multi-channel TC interface circuits were designed.The CJC and disconnection detection circuit consists of a CJC semiconductor device,an instrumentation amplifier(IA),two resistors,and a diode for disconnection detection.Based on the basic circuit,a multi-channel interface circuit was also implemented.The CJC was implemented using compensation semiconductor and IA,and disconnection detection was detected by using two resistors and a diode so that IA input voltage became-0.42 V.As a result of the experiment using R-type TC,the error of the designed circuit was reduced from 0.14 mV to 3μV after CJC in the temperature range of 0°C to 1400°C.In addition,it was confirmed that the output voltage of IA was saturated from 88 mV to-14.2 V when TC was disconnected from normal.The output voltage of the designed circuit was 0 V to 10 V in the temperature range of 0°C to 1400°C.The results of the 4-channel interface experiment using R-type TC were almost identical to the CJC and disconnection detection results for each channel.The implemented multi-channel interface has a feature that can be applied equally to E,J,K,T,R,and S-type TCs by changing the terminals of CJC semiconductor devices and adjusting the IA gain.
文摘For the manufacture of S-type thermocouple the so-called thermocouple wire of platinum and platinum-rhodium alloy is used.One of the main technical requirements for the quality of the wire,according to State Standard of Russia(GOST 10821),is the uniformity of its largest thermoelectric force(Thermo-emf) in the length different sections.It was found that a determining impact on the uniformity of the wire thermo-emf is the distribution of rhodium along the length of the wire.The impact of platinum-rhodium melt crystallization conditions on the inhomogeneity of wire manufactured from it.It was suggested that the chemical inhomogeneity of the wire is related to the liquation phase of platinum-rhodium alloy.
文摘The electromotive force (EMF) changes in type K heavy gauge sheathed thermocouple cables was investigated. To cope with this discrepancy owing to EMF steep reduction and understand the difference between type K heavy gauge sheathed thermocouple cables and small ones, the affects of EMF from sheath pipe, drawing times, annealing temperature, annealing time and annealing way were mainly studied and appropriately analyzed. The results show the change in the thermal EMF is related with the residual stress and crystal defects, which are imparted by cold work during manufacture. The affects of cold work can be removed by annealing. Finally, a feasible way of fabricating heavy gauge sheathed thermocouples was suggested according to practical situation.
文摘There are large errors of linear measurement when the thermocouple measure temperature as temperature sensor.In order to improve the measurement precision,the sensor cold junction compensation and nonlinear compensation are usually needed.For the circumstances that the cold junction’s temperature is determinate,there is biggish nonlinear between thermoelectric power and temperature signals of the thermocouple sensor’s output.In order to solve the problem,this paper proposed a practical method of linear compensation,introduced the principle of linear compensation and gave the corresponding compensation circuit and circuit analysis.This circuit has the characteristic of simpleness,high reliability,small linear error and so on.
基金Natural Science Foundation of Shanxi Province(No. 2009011023)
文摘Aiming at high requirements of temperature measurement system in high temperature,high pressure,highly corrosive and other special environments,a temperature acquisition system based on field-programmable gate array(FPGA) which is the controller of the system is designed.Also a Flash memory is used as the memory and an erosion thermocouple is used as sensor of the system.Compared with the traditional system using complex programmable logic device(CPLD)and microcontroller unit(MCU)as the main body,this system has some advantages,such as short response time,small volume,no loss of data once power is off,high precision,stability and reliability.And the sensor of the system can be reused.In this paper,boiling water experiment is used to verify accuracy of the system.The millisecond level signal from firecrackers is for verifying the stability and fast response characteristics of the system.The results of experiment indicate that the temperature measurement system is more suitable for the field of explosion and other environments which have high requirements for the system.
文摘A new simultaneous measurement method for the measurement of the three thermoelectric properties with a film-type thermocouple probe was proposed. Seebeck coefficient was measured using the steady-state condi-tion of the differential method. The electrical resistivity was measured us-ing the four-probe method and the thermal diffusivity is measured using the periodic heating method. The effectiveness of the proposed method was verified using constantan as a reference material. After describing the effectiveness of the method, the measurement of three thermoelectric properties of Bi0.3Sb1.7Te3, which is a thermoelectric material, was per-formed.
基金supported by National Natural Science Foundation of China(Grant No.50775210)Liaoning Provincial Natural Science Foundation of China(Grant No.20062143)Liaoning Provincial Universities Science and Technology Program of China(Grant No.05L023)
文摘In high-speed cutting, natural thermocouple, artificial thermocouple and infrared radiation temperature measurement are usually adopted for measuring cutting temperature, but these methods have difficulty in measuring transient temperature accurately of cutting area on account of low response speed and limited cutting condition. In this paper, NiCr/NiSi thin-film thermocouples(TFTCs) are fabricated according to temperature characteristic of cutting area in high-speed cutting by means of advanced twinned microwave electro cyclotron resonance(MW-ECR) plasma source enhanced radio frequency(RF) reaction non-balance magnetron sputtering technique, and can be used for transient cutting temperature measurement. The time constants of the TFTCs with different thermo-junction film width are measured at four kinds of sampling frequency by using Ultra-CFR short pulsed laser system that established. One-dimensional unsteady heat conduction model is constructed and the dynamic performance is analyzed theoretically. It can be seen from the analysis results that the NiCr/NiSi TFTCs are suitable for measuring transient temperature which varies quickly, the response speed of TFTCs can be obviously improved by reducing the thickness of thin-film, and the area of thermo-junction has little influence on dynamic response time. The dynamic calibration experiments are made on the constructed dynamic calibration system, and the experimental results confirm that sampling frequency should be larger than 50 kHz in dynamic measurement for stable response time, and the shortest response time is 0.042 ms. Measurement methods and devices of cutting heat and cutting temperature measurement are developed and improved by this research, which provide practical methods and instruments in monitoring cutting heat and cutting temperature for research and production in high-speed machining.
文摘Methods for the characterization of mould slag crystallization with special emphasis on the single/double hot thermocouple technique(SHTT/DHTT)are reviewed.In the continuous casting process of steels,horizontal heat transfer is mainly influenced by the crystallization behaviour of the mould flux film.Here,both precipitation of crystals out of a liquid phase and devitrification of the glassy film in contact with the mould are of main interest.Therefore,various investigation methods are implemented to characterize different slag properties related to crystallization:a viscometer for determining the break temperature,differential thermal analysis(DTA),confocal scanning laser microscopy,and the water-cooled copper finger test.For near-service conditions,DHTT reveals the most detailed information,including not only the crystallization or devitrification temperature but also the morphology as well as the crystallization velocity.Due to improvements in the device and the representation of the results,a comparison of different samples is possible.Nevertheless,the application field of SHTT/DHTT is restricted to slag systems with low contents of evaporating components.Furthermore,the time required for data analysis is significantly longer than that required for other methods,e.g.DTA.Therefore,the application of DHTT is mainly advisable for mould slag research and development,whereas DTA can also be used for incoming inspections.
基金the Beijing Municipal Education Commission Science Technology Fund(No.KM201411232015)the Project of Construction of Innovative Teams and Teacher Career Development for Universities and Colleges Under Beijing Municipality(No.IDHT20130519)the National Natural Science Foundation of China(No.61272375)
文摘A universal and low-cost temperature thermometer is realized via a special circuit,integrated circuit chip with microprocessor and analog to digital converter,and digital bus interface.Various thermocouples and resistance temperature detectors used for temperature sensing may be connected to same thermometer.A special signal condition circuitry is designed and a matching algorithm is proposed.A novel calibration method named disassembled calibration is proposed in order to enhance efficiency and flexibility for the whole system.Additionally,it presents a combination method of low order polynomial fitting and piecewise linearity for the nonlinearity calibration of the thermocouple and the resistance temperature detector.A cold junction compensation based on digital way is described.And the matching algorithm and calibration method may eliminate errors stemming from excitation voltage source and reference voltage source,and can weaken quantization error of analog to digital converter and drift of components,too.Furthermore,the 400 times oversampling is completed by sequential and equal interval sampling to upgrade accuracy of analog to digital converter from original 12 to 15 bits and to raise signal-to-noise ratio.Finally,during a long time monitoring,experiment results show that errors at each static point are less than±0.2°C for the thermocouple system and less than±0.1°C for the resistance temperature detector system.
基金This work was financially supported by the National Natural Science Foundation of China(Grant No.51474090).
文摘The crystallization behavior of blast-furnace slag under isothermal and continuous-cooling conditions was studied using the single hot thermocouple technique.The crystallization phases were obtained using FactSage software and X-ray diffractometry.The crystallization kinetic parameters were calculated by combining these results with the Johnson-Mehl—Avrami model.Under isothermal conditions,the shortest crystallization incubation time was 24 and 18 s when the temperatures were 1300 and 1150℃,and the corresponding critical cooling rates were 4.5 and 14.3℃/s,respectively.At 1270℃,the slag was difficult to crystallize and the fiber-forming rate improved.When the continuous-cooling rate was 6.5℃/s,the slag solidified into a glassy state.The main crystallization phases,gehlenite,akermanite,anorthite,and melangite,were most easily precipitated.The growth factors of melangite and anorthite were approximately 1.63 and 1.68,respectively,which indicated that the crystals nucleated on the surface and grew in two dimensions.
