We put forward a protocolcombining laser treatment and acid etching to obtain multiscale micro/nano-texture surfaces of titanium alloy implant.Firstly,the operationalparameters of the laser were optimized to obtain an...We put forward a protocolcombining laser treatment and acid etching to obtain multiscale micro/nano-texture surfaces of titanium alloy implant.Firstly,the operationalparameters of the laser were optimized to obtain an optimum current.Secondly,the laser with the optimum operationalparameters was used to fabricate micro pits.Thirdly,multiple acid etching was used to clean the clinkers of micro pits and generate submicron and nanoscale structures.Finally,the bioactivity of the samples was measured in a simulated body fluid.The results showed that the micropits with a diameter of 150 μm and depth of 50 μm were built successfully with the optimized working current of 13 A.In addition,submicron and nanoscale structures,with 0.5-2 μm microgrooves and 10-20 nm nanopits,were superimposed on micro pits surface by multiple acid etching.There was thick and dense HA coating only observed on the multiscale micro/nano-textured surface compared with polished and micro-textured surface.This indicated that the multiscale micro/nano-texture surface showed better ability toward HA formation,which increased the bioactivity of implants.展开更多
Nano-engineering-based tissue regeneration and local therapeutic delivery strategies show significant potential to reduce the health and economic burden associated with craniofacial defects,including traumas and tumou...Nano-engineering-based tissue regeneration and local therapeutic delivery strategies show significant potential to reduce the health and economic burden associated with craniofacial defects,including traumas and tumours.Critical to the success of such nano-engineered non-resorbable craniofacial implants include load-bearing functioning and survival in complex local trauma conditions.Further,race to invade between multiple cells and pathogens is an important criterion that dictates the fate of the implant.In this pioneering review,we compare the therapeutic efficacy of nano-engineered titanium-based craniofacial implants towards maximised local therapy addressing bone formation/resorption,soft-tissue integration,bacterial infection and cancers/tumours.We present the various strategies to engineer titanium-based craniofacial implants in the macro-,micro-and nano-scales,using topographical,chemical,electrochemical,biological and therapeutic modifications.A particular focus is electrochemically anodised titanium implants with controlled nanotopographies that enable tailored and enhanced bioactivity and local therapeutic release.Next,we review the clinical translation challenges associated with such implants.This review will inform the readers of the latest developments and challenges related to therapeutic nano-engineered craniofacial implants.展开更多
Plasma-sprayed hydroxyapatite (HA) coatings have been widely utilized in load-bearing titanium alloy implants. In this study, Mg, Sr co-substituted HA ((Mg,Sr)-HA) nano-scale powders have been synthesized, which are f...Plasma-sprayed hydroxyapatite (HA) coatings have been widely utilized in load-bearing titanium alloy implants. In this study, Mg, Sr co-substituted HA ((Mg,Sr)-HA) nano-scale powders have been synthesized, which are further used to prepare (Mg,Sr)-HA coatings on Ti-6A1-4V alloys in order to improve the biological functions. The average size of (Mg,Sr)-HA nano particles is ~75nm. The average bonding strength for (Mg,Sr)-HA coating and samples after heat treatment at 500℃ or 600℃ for 3h are 26.17±2.11 MPa, 36.07±4.48 MPa and 37.07 ±2.95 MPa, respectively. There is a significantly increase of bonding strength likely due to low residual stress after heated treatment.MC3T3-E1 cells show a high proliferation rate when cultured with (Mg,Sr)-HA coating extract compared to the normal culture medium, which also exhibit large extension and depositi on of extracellular matrices when adhered on the coating surfaces. Thus, these (Mg,Sr)-HA coatings show high bonding strength and improved biological functions, which offer promising future applications in the fields of orthopedics and dentistry.展开更多
Surgical resection and perioperative adjuvant chemotherapy-based therapies have improved the prognosis of patients with osteosarcoma;however,intraoperative bone defects,local tumour recurrence,and chemotherapy-induced...Surgical resection and perioperative adjuvant chemotherapy-based therapies have improved the prognosis of patients with osteosarcoma;however,intraoperative bone defects,local tumour recurrence,and chemotherapy-induced adverse effects still affect the quality of life of patients.Emerging 3D-printed titanium alloy(Ti6Al4V)implants have advantages over traditional implants in bone repair,including lower elastic modulus,lower stiffness,better bone conduction,more bone in-growth,stronger mechanical interlocking,and lager drug-loading capacity by their inherent porous structure.Here,cisplatin,a clinical first-line anti-osteosarcoma drug,was loaded into Ti6Al4V implants,within a PLGA-PEG-PLGA thermo-sensitive hydrogel,to construct bone substitutes with both anti-osteosarcoma and bone-repair functions.The optimal concentrations of cisplatin(0.8 and 1.6 mg/mL)were first determined in vitro.Thereafter,the anti-tumour effect and biosafety of the cisplatin/hydrogel-loaded implants,as well as their bone-repair potential were evaluated in vivo in tumour-bearing mouse,and bone defect rabbit models,respectively.The loading of cisplatin reduced tumour volume by more than two-thirds(from 641.1 to 201.4 mm3)with negligible organ damage,achieving better anti-tumour effects while avoiding the adverse effects of systemic cisplatin delivery.Although bone repair was hindered by cisplatin loading at 4 weeks,no difference was observed at 8 weeks in the context of implants with versus without cisplatin,indicating acceptable long-term stability of all implants(with 8.48%-10.04%bone in-growth and 16.94%-20.53%osseointegration).Overall,cisplatin/hydrogel-loaded 3D-printed Ti6Al4V implants are safe and effective for treating osteosarcoma-caused bone defects,and should be considered for clinical use.展开更多
This work aims to prepare chitosan(CS)-based coated layers,CS(10 wt%nanosilver/90 wt%CS,10 wt%biotin/90 wt%CS,and 5 wt%nanosilver–5 wt%biotin)/90 wt%CS coatings are prepared,onto pure Ti substrate.The surface morphol...This work aims to prepare chitosan(CS)-based coated layers,CS(10 wt%nanosilver/90 wt%CS,10 wt%biotin/90 wt%CS,and 5 wt%nanosilver–5 wt%biotin)/90 wt%CS coatings are prepared,onto pure Ti substrate.The surface morphology of the novel CS composite coating was studied using field emission scanning electron microscopy,atomic force microscopy(AFM),Fourier transforms infrared(FTIR)and wettability test.Results show that the addition of(biotin,nanosilver)5 Vol.%improves the properties of composite materials.Using different particles’scale size aid in improving the combinations in the alginate,producing a dual effect on film properties.Coating surface roughness decreased in the chitosan-based biocomposite with preferable homogeneity and crack-free coating layers,as confirmed by AFM.An increase in surface roughness ensured substitution,which enhanced the surface structures.The high wettability of the CS-based coating layers was due to the presence of nanoparticles,and the composite coatings with CS,nanosilver,or biotin had excellent wettability because of the good hydrophilic nature of the CS matrix combined with reinforced particles.The FTIR results showed that peaks of the blending of CS plus nanoparticles,CS plus biotin,or CS plus nanosilver plus biotin were excellent matching with no changes in the structure of the matrix.展开更多
Acetabular cups,which are among themost important implants in total hip arthroplasty,are usually made from titanium alloys with high porosity and adequate mechanical properties.The current three-dimensional(3D)printin...Acetabular cups,which are among themost important implants in total hip arthroplasty,are usually made from titanium alloys with high porosity and adequate mechanical properties.The current three-dimensional(3D)printing approaches to fabricate customized acetabular cups have some inherent disadvantages such as high cost and energy consumption,residual thermal stress,and relatively low efficiency.Thus,in this work,a direct ink writing method was developed to print a cup structure at room temperature,followed by multi-step heat treatment to form microscale porous structure within the acetabular cup.Our method is facilitated by the development of a self-supporting titanium-6 aluminum-4 vanadium(Ti64)ink that is composed of Ti64 particles,bentonite yield-stress additive,ultraviolet curable polymer,and photo-initiator.The effects of Ti64 and bentonite concentrations on the rheological properties and printability of inks were systematically investigated.Moreover,the printing conditions,geometrical limitations,and maximum curing depth were explored.Finally,some complex 3D structures,including lattices with different gap distances,honeycomb with a well-defined shape,and an acetabular cup with uniformly distributed micropores,were successfully printed/fabricated to validate the effectiveness of the proposed method.展开更多
An accurate flow stress model was established by considering the parameters of strain rate,strain and temperature as well asβ→a+βphase transformation in order to develop the plastic forming theory of TC18 titanium ...An accurate flow stress model was established by considering the parameters of strain rate,strain and temperature as well asβ→a+βphase transformation in order to develop the plastic forming theory of TC18 titanium alloy.Firstly,the phase transition kinetics of TC18 titanium alloy during isothermal and continuous cooling at 1073 and 1273 K was studied by thermodynamic calculation,meanwhile,the relationship of volume fraction of phase transition with temperature and time was obtained.Constitutive models were calculated by investigating flow behaviors under hot compression tests with the strain rates of 0.001-1s^(-1) and temperatures of 973-1223 K in the singleβand a+βregions in TC18 titanium alloy,respectively.By combining the phase transformation dynamic kinetics with constitutive models,an accurate flow stress model was established,providing theoretical basis and data support for the hot forging of TC18 titanium alloy.展开更多
The microstructure and mechanical properties of the TB8 titanium alloy were controlled by a secondary processing technology of solution-equal channel angular pressing(ECAP)-aging treatment,which combined strong plasti...The microstructure and mechanical properties of the TB8 titanium alloy were controlled by a secondary processing technology of solution-equal channel angular pressing(ECAP)-aging treatment,which combined strong plastic deformation with heat treatment. The effects of ECAP and heat treatment on the microstructure and properties of the titanium alloy were systematically investigated by optical microscopy(OM), scanning electron microscopy(SEM), hardness tests, and tensile property analysis. The results indicate that the metallographic structure without ECAP treatment is mainly equiaxed β-phase, while that after ECAP treatment is equiaxed β-phase with grain fragmentation, slip bands, and new small grains. After 850 ℃ solutionECAP-520 ℃ aging treatment, the titanium alloy has the smallest grain size, while the directionality of tissue growth along the ECAP direction is the most apparent. Under the same solution-aging conditions, the hardness of the titanium alloy increases from 431.5 to 531.2 HV compared to that without ECAP treatment, i e, increases by 23.11%, and the tensile strength increases from 1 045.30 to 1 176.25 MPa, i e, increases by 12.5%.展开更多
Titanium alloy has been applied in the field of aerospace manufacturing for its high specific strength and hardness.Nonetheless,these properties also cause general problems in the machining,such as processing ineffici...Titanium alloy has been applied in the field of aerospace manufacturing for its high specific strength and hardness.Nonetheless,these properties also cause general problems in the machining,such as processing inefficiency,serious wear,poor workpiece face quality,etc.Aiming at the above problems,this paper carried out a comparative experimental study on titanium alloy milling based on the CAMCand BEMC.The variation law of cutting force and wear morphology of the two tools were obtained,and the wear mechanism and the effect of wear on machining quality were analyzed.The conclusion is that in contrast with BEMC,under the action of cutting thickness thinning mechanism,the force of CAMC was less,and its fluctuation was more stable.The flank wear was uniform and near the cutting edge,and the wear rate was slower.In the early period,the wear mechanism of CAMC was mainly adhesion.Gradually,oxidative wear also occurred with milling.Furthermore,the surface residual height of CAMC was lower.There is no obvious peak and trough accompanied by fewer surface defects.展开更多
Hot isostatic pressing parameters are critical to Ti60 high temperature titanium alloy castings which have wide application perspective in aerospace.In order to obtain optimal processing parameters,the effects of hot ...Hot isostatic pressing parameters are critical to Ti60 high temperature titanium alloy castings which have wide application perspective in aerospace.In order to obtain optimal processing parameters,the effects of hot isostatic pressing parameters on defects,composition uniformity,microstructure and mechanical properties of Ti60 cast high temperature titanium alloy were investigated in detail.Results show that increasing temperature and pressure of hot isostatic pressing can reduce defects,especially,the internal defects are substantially eliminated when the temperature exceeds 920℃or the pressure exceeds 125 MPa.The higher temperature and pressure can improve the microstructure uniformity.Besides,the higher pressure can promote the composition uniformity.With the temperature increases from 880℃to 960℃,α-laths are coarsened.But with increasing pressure,the grain size of prior-βphase,the widths ofα-laths andα-colony are reduced.The tensile strength of Ti60 alloy is 949 MPa,yield strength is 827 MPa,and the elongation is 11%when the hot isostatic pressing parameters are 960℃/125 MPa/2 h,which exhibits the best match between the strength and plasticity.展开更多
As an important green manufacturing process,dry grinding has problems such as high grinding temperature and insufficient cooling capacity.Aiming at the problems of sticking and burns in dry grinding of titanium alloys...As an important green manufacturing process,dry grinding has problems such as high grinding temperature and insufficient cooling capacity.Aiming at the problems of sticking and burns in dry grinding of titanium alloys,grinding performance evaluation of molybdenum disulfide(MoS_(2))solid lubricant coated brazed cubic boron carbide(CBN)grinding wheel(MoS_(2)-coated CBN wheel)in dry grinding titanium alloys was carried out.The lubrication mechanism of MoS_(2)in the grinding process is analyzed,and the MoS_(2)-coated CBN wheel is prepared.The results show that the MoS_(2)solid lubricant can form a lubricating film on the ground surface and reduce the friction coefficient and grinding force.Within the experimental parameters,normal grinding force decreased by 42.5%,and tangential grinding force decreased by 28.1%.MoS_(2)lubricant can effectively improve the heat dissipation effect of titanium alloy grinding arc area.Compared with common CBN grinding wheel,MoS_(2)-coated CBN wheel has lower grinding temperature.When the grinding depth reaches 20μm,the grinding temperature decreased by 30.5%.The wear of CBN grains of grinding wheel were analyzed by mathematical statistical method.MoS_(2)lubricating coating can essentially decrease the wear of grains,reduce the adhesion of titanium alloy chip,prolong the service life of grinding wheel,and help to enhance the surface quality of workpiece.This research provides high-quality and efficient technical support for titanium alloy grinding.展开更多
To study the effect of titanium alloy cage on the treatment of the ischemic necrosis of femoral head in dog,the model of the ischemic necrosis of femoral head was made with the liquid ni-trogen in 15 hybrid adult dogs...To study the effect of titanium alloy cage on the treatment of the ischemic necrosis of femoral head in dog,the model of the ischemic necrosis of femoral head was made with the liquid ni-trogen in 15 hybrid adult dogs.The titanium alloy cage made of a hollow cylinder was driven into the subchondral bone of necrotic femoral head via central channel.The dogs were divided into 3 groups,each group was sacrificed 3,6,12 weeks after the operation respectively.No collapse of femoral head was observed after the operation.The position of the cages was good on radiograph.Microscopically,the cancellous bone of necrotic femoral head rebuilt gradually and grew into cage.After 12 weeks of creeping substitution,the cancellous bone filled up the hollow cavity and holes of the cages.It is concluded that the titanium alloy cage can provide structural support for the sub-chondral bone and prevent collapse and can be used for the treatment of the ischemic necrosis of femoral head.展开更多
Biodegradable implants are critical for regenerative orthopaedic procedures,but they may suffer from too fast corrosion in human-body environment.This necessitates the synthesis of a suitable coating that may improve ...Biodegradable implants are critical for regenerative orthopaedic procedures,but they may suffer from too fast corrosion in human-body environment.This necessitates the synthesis of a suitable coating that may improve the corrosion resistance of these implants without compromising their mechanical integrity.In this study,an AZ91 magnesium alloy,as a representative for a biodegradable Mg implant material,was modified with a thin reduced graphene oxide(RGO)-calcium carbonate(CaCO_(3))composite coating.Detailed analytical and in-vitro electrochemical characterization reveals that this coating significantly improves the corrosion resistance and mechanical integrity,and thus has the potential to greatly extend the related application field.展开更多
Biodegradable implants from magnesium(Mg)alloys have emerged in the biomedical field especially in the orthopedic and cardiovascular stent applications owing to their low density,high specific strength,excellent machi...Biodegradable implants from magnesium(Mg)alloys have emerged in the biomedical field especially in the orthopedic and cardiovascular stent applications owing to their low density,high specific strength,excellent machinability,good biocompatibility,and biodegradability.The primary shortcoming of Mg-based implants is their low corrosion resistance in the physiological environment,which results in premature mechanical integrity loss before adequate healing and the production of excessive hydrogen gas,which is harmful to the body tissues and negatively affects the biocompatibility of the implant.Laser surface modification has recently received attention because it can improve the surface properties such as surface chemistry,roughness,topography,corrosion resistance,wear resistance,hydrophilicity,and thus cell response to the surface of the material.The composition and microstructures including textures and phases of laser-treated surfaces depend largely on the laser processing parameters(input laser power,laser scan velocity,frequency,pulse duration,pressure,gas circulation,working time,spot size,beam focal position,and laser track overlap)and the thermophysical properties of the substrate(solubility,melting point,and boiling point).This review investigates the impacts of various laser surface modification techniques including laser surface melting,laser surface alloying,laser cladding,laser surface texturing,and laser shock peening,and highlights their significance in improving the surface properties of biodegradable Mg alloys for implant applications.Additionally,we explore how different laser process parameters affect its composition,microstructure,and surface properties in each laser surface modification technique.展开更多
In order to meet the clinical requirements of spine surgery,this paper proposed the exploratory research of computer-aided design and selective laser melting(SLM)fabrication of a bionic porous titanium spine implant.T...In order to meet the clinical requirements of spine surgery,this paper proposed the exploratory research of computer-aided design and selective laser melting(SLM)fabrication of a bionic porous titanium spine implant.The structural design of the spinal implant is based on CT scanning data to ensure correct matching,and the mechanical properties of the implant are verified by simulation analysis and laser selective melting experiment.The surface roughness of the spinal implant manufactured by SLM without post-processing is Ra 15μm,and the implant is precisely jointed with the photosensitive resin model of the upper and lower spine.The surface micro-hardness of the implant is HV 373,tensile strengthσ_(b)=1238.7 MPa,yield strengthσ_(0.2)=1043.9 MPa,the elongation is 6.43%,and the compressive strength of porous structure under 84.60%porosity is 184.09 MPa,which can meet the requirements of the reconstruction of stable spines.Compared with the traditional implant and intervertebral fusion cage,the bionic porous spinal implant has the advantages of accurate fit,porous bionic structure and recovery of patients,and the ion release experiment proved that implants manufactured by SLM are more suitable for clinical application after certain treatments.The elastic modulus of the sample is improved after heat treatment,mainly because the microstructure of the sample changes fromα’phase toα+βdual-phase after heat treatment.In addition,the design of high-quality bionic porous spinal implants still needs to be optimized for the actual needs of doctors.展开更多
The introduction of compressive residual stress is an effective way to reduce fretting fatigue and fretting wear between a spinal implant rod and its holding fixture. The objective of this paper is to demonstrate that...The introduction of compressive residual stress is an effective way to reduce fretting fatigue and fretting wear between a spinal implant rod and its holding fixture. The objective of this paper is to demonstrate that cavitation peening can introduce compressive residual stress into the surface of a spinal implant rod manufactured from medical grade titanium alloy Ti-6Al-4V, which has already been processed by glass shot peening. In order to apply the cavitation peening for the small rod, whose diameter is only 5.5 mm, the cavitating region was concentrated by increasing the ambient pressure. The depth profiles of the resulting residual stress were evaluated by X-ray diffraction following layer removal by electropolishing. The results show that cavitation peening creates compressive residual stress deeper into the rod, even though the stress value at the near surface is saturated due to initial processing using glass shot peening. The depth of the compressive residual stress continuously increases from 44 μm to 230 μm with an increase in the cavitation peening processing time. In addition, the full width at half maximum value of the X-ray diffraction profile, which is closely related to the micro-strain, decreases by up to 32% following the application of cavitation peening.展开更多
A new near α-titanium alloy Ti12.5Zr2.5Nb2.5Ta (TZNT) for surgical implants was designed. The potentiodynamic technique was performed to investigate the corrosion behaviors of TZNT in Ringer's solution, and Ti6Al...A new near α-titanium alloy Ti12.5Zr2.5Nb2.5Ta (TZNT) for surgical implants was designed. The potentiodynamic technique was performed to investigate the corrosion behaviors of TZNT in Ringer's solution, and Ti6Al4V, Ti6Al7Nb, and TA2 were taken as comparison. The structure of the passive film was analyzed using an X-ray photoelectron spectrometer (XPS). The results indicate that TZNT possesses better corrosion resistance, when compared with Ti6Al4V, Ti6Al7Nb, and TA2. The passive film formed on the TZNT surface is composed of oxides, such as TiO2, ZrO2, Nb2O5, and Ta2O5. The elements Zr and Ta are rich, whereas Ti and Nb are poor in the passive film. The addi-tion of Zr, Nb, and Ta with relatively low electrochemical reaction potentials can reduce the anode activity and improve passive properties. Other than that, oxides such as ZrO2, Nb2O5, and Ta2O5 with the nobler equilibrium constants make the passive film more stable.展开更多
aluminum alloy was implanted with nitrogen then titanium finally carbon by plasma-based ion implantatio to form a gradient layer. The structure and tribological properties of the layer were investigated. Its compositi...aluminum alloy was implanted with nitrogen then titanium finally carbon by plasma-based ion implantatio to form a gradient layer. The structure and tribological properties of the layer were investigated. Its composition profiles and chemical states were analyzed with X-ray photoelectron spectroscopy(XPS). The surface carbon layer was analyzed by Raman spectrum. The appearances were observed by atomic force microscope (AFM). The surface hardness was measured with the mechanical property microprobe. The dry wear tests against GCr15 steel ball at various sliding loads were performed with a ball-on-disk wear tester in ambient environment. The results show that the thickness of the modified layer is 1 200 nm, the carbon layer is a smooth and compact diamond-like carbon(DLC) films, and the carbon-titanium interface is broadened due to carbon ions implantation, resulting in a good composition and structure transition between DLC films and titanium layer. Surface hardness is improved markedly, with a slow and uniform change. Tribological properties are improved greatly although they reduce with the increase of sliding loads because the modified layer becomes thin rapidly.展开更多
aluminum alloy was implanted with nitrogen then titanium at different titanium target sputtering currents by plasma-based ion implantation(PBII). The appearances were observed by atomic force microscope, and the surfa...aluminum alloy was implanted with nitrogen then titanium at different titanium target sputtering currents by plasma-based ion implantation(PBII). The appearances were observed by atomic force microscope, and the surface hardness was measured with Knoop hardness tester and the mechanical property microprobe. Ball-on-disc dry wear experiments were performed under ambient air conditions, to study the tribological properties of the modified layers against GCr15 steel ball, employing various loads and a constant sliding speed. After dual modifications, surface hardness at 100 nm depth could reach to 9 GPa, increasing by about 5 times; tribological properties at lower load(e.g. 1 N) were obviously improved, with the friction coefficient(below 0.2) decreasing by over 60%, and the wear life(800 times) increasing by about 5 times. Meanwhile, with the increase of the sputtering current, the appearance is smooth, the surface hardness tends to a slow and even variation, the wear life presents a parabola-like change, and the friction coefficient and the adhesive wear degree decrease. However, tribological properties are reduced with the increase of the load due to the modified layer rapidly getting thin.展开更多
基金Funded by the National Natural Science Foundation of China(51175306 and 51575320)the Tai Shan Scholar Foundation(TS20130922)the Fundamental Research Funds for the Central Universities(2014JC020)
文摘We put forward a protocolcombining laser treatment and acid etching to obtain multiscale micro/nano-texture surfaces of titanium alloy implant.Firstly,the operationalparameters of the laser were optimized to obtain an optimum current.Secondly,the laser with the optimum operationalparameters was used to fabricate micro pits.Thirdly,multiple acid etching was used to clean the clinkers of micro pits and generate submicron and nanoscale structures.Finally,the bioactivity of the samples was measured in a simulated body fluid.The results showed that the micropits with a diameter of 150 μm and depth of 50 μm were built successfully with the optimized working current of 13 A.In addition,submicron and nanoscale structures,with 0.5-2 μm microgrooves and 10-20 nm nanopits,were superimposed on micro pits surface by multiple acid etching.There was thick and dense HA coating only observed on the multiscale micro/nano-textured surface compared with polished and micro-textured surface.This indicated that the multiscale micro/nano-texture surface showed better ability toward HA formation,which increased the bioactivity of implants.
基金supported by the National Natural Science Foundations of China 82230030 and 81871492(Y.L.)Beijing International Science and Technology Cooperation Project No.Z221100002722003(Y.L.)+3 种基金Ten-Thousand Talents Program QNBJ2019–2(Y.L.)Key R&D Plan of Ningxia Hui Autonomous Region 2020BCG01001(Y.L.)Innovative Research Team of High-level Local Universities in Shanghai SHSMUZLCX20212402(Y.L.)the National Health and Medical Research Council Early Career Fellowship APP1140699(K.G.)。
文摘Nano-engineering-based tissue regeneration and local therapeutic delivery strategies show significant potential to reduce the health and economic burden associated with craniofacial defects,including traumas and tumours.Critical to the success of such nano-engineered non-resorbable craniofacial implants include load-bearing functioning and survival in complex local trauma conditions.Further,race to invade between multiple cells and pathogens is an important criterion that dictates the fate of the implant.In this pioneering review,we compare the therapeutic efficacy of nano-engineered titanium-based craniofacial implants towards maximised local therapy addressing bone formation/resorption,soft-tissue integration,bacterial infection and cancers/tumours.We present the various strategies to engineer titanium-based craniofacial implants in the macro-,micro-and nano-scales,using topographical,chemical,electrochemical,biological and therapeutic modifications.A particular focus is electrochemically anodised titanium implants with controlled nanotopographies that enable tailored and enhanced bioactivity and local therapeutic release.Next,we review the clinical translation challenges associated with such implants.This review will inform the readers of the latest developments and challenges related to therapeutic nano-engineered craniofacial implants.
基金supported by the National Key Research and Development Program of China from Ministry of Science and Technology (No. 2016YFC1100502)the College Students’ Innovative Program of Liaoning Province (No. 201310163023)+2 种基金Key Research Program of Frontier Sciences (No. QYZDY-SSW-JSC027)the Hundred-Talent Program from Chinese Academy of Sciences (CAS)the Innovation Research Program from Institute of Metal Research, CAS (No. 2015-ZD01)
文摘Plasma-sprayed hydroxyapatite (HA) coatings have been widely utilized in load-bearing titanium alloy implants. In this study, Mg, Sr co-substituted HA ((Mg,Sr)-HA) nano-scale powders have been synthesized, which are further used to prepare (Mg,Sr)-HA coatings on Ti-6A1-4V alloys in order to improve the biological functions. The average size of (Mg,Sr)-HA nano particles is ~75nm. The average bonding strength for (Mg,Sr)-HA coating and samples after heat treatment at 500℃ or 600℃ for 3h are 26.17±2.11 MPa, 36.07±4.48 MPa and 37.07 ±2.95 MPa, respectively. There is a significantly increase of bonding strength likely due to low residual stress after heated treatment.MC3T3-E1 cells show a high proliferation rate when cultured with (Mg,Sr)-HA coating extract compared to the normal culture medium, which also exhibit large extension and depositi on of extracellular matrices when adhered on the coating surfaces. Thus, these (Mg,Sr)-HA coatings show high bonding strength and improved biological functions, which offer promising future applications in the fields of orthopedics and dentistry.
基金This work was supported by the Ministry of Science and Technology of the People’s Republic of China[grant number 2016YFB1101501]the National Natural Science Foundation of China[grant number 81772320].
文摘Surgical resection and perioperative adjuvant chemotherapy-based therapies have improved the prognosis of patients with osteosarcoma;however,intraoperative bone defects,local tumour recurrence,and chemotherapy-induced adverse effects still affect the quality of life of patients.Emerging 3D-printed titanium alloy(Ti6Al4V)implants have advantages over traditional implants in bone repair,including lower elastic modulus,lower stiffness,better bone conduction,more bone in-growth,stronger mechanical interlocking,and lager drug-loading capacity by their inherent porous structure.Here,cisplatin,a clinical first-line anti-osteosarcoma drug,was loaded into Ti6Al4V implants,within a PLGA-PEG-PLGA thermo-sensitive hydrogel,to construct bone substitutes with both anti-osteosarcoma and bone-repair functions.The optimal concentrations of cisplatin(0.8 and 1.6 mg/mL)were first determined in vitro.Thereafter,the anti-tumour effect and biosafety of the cisplatin/hydrogel-loaded implants,as well as their bone-repair potential were evaluated in vivo in tumour-bearing mouse,and bone defect rabbit models,respectively.The loading of cisplatin reduced tumour volume by more than two-thirds(from 641.1 to 201.4 mm3)with negligible organ damage,achieving better anti-tumour effects while avoiding the adverse effects of systemic cisplatin delivery.Although bone repair was hindered by cisplatin loading at 4 weeks,no difference was observed at 8 weeks in the context of implants with versus without cisplatin,indicating acceptable long-term stability of all implants(with 8.48%-10.04%bone in-growth and 16.94%-20.53%osseointegration).Overall,cisplatin/hydrogel-loaded 3D-printed Ti6Al4V implants are safe and effective for treating osteosarcoma-caused bone defects,and should be considered for clinical use.
文摘This work aims to prepare chitosan(CS)-based coated layers,CS(10 wt%nanosilver/90 wt%CS,10 wt%biotin/90 wt%CS,and 5 wt%nanosilver–5 wt%biotin)/90 wt%CS coatings are prepared,onto pure Ti substrate.The surface morphology of the novel CS composite coating was studied using field emission scanning electron microscopy,atomic force microscopy(AFM),Fourier transforms infrared(FTIR)and wettability test.Results show that the addition of(biotin,nanosilver)5 Vol.%improves the properties of composite materials.Using different particles’scale size aid in improving the combinations in the alginate,producing a dual effect on film properties.Coating surface roughness decreased in the chitosan-based biocomposite with preferable homogeneity and crack-free coating layers,as confirmed by AFM.An increase in surface roughness ensured substitution,which enhanced the surface structures.The high wettability of the CS-based coating layers was due to the presence of nanoparticles,and the composite coatings with CS,nanosilver,or biotin had excellent wettability because of the good hydrophilic nature of the CS matrix combined with reinforced particles.The FTIR results showed that peaks of the blending of CS plus nanoparticles,CS plus biotin,or CS plus nanosilver plus biotin were excellent matching with no changes in the structure of the matrix.
基金supported by the Micro Grant (PG20473) at the University of Nevada, Reno, USA
文摘Acetabular cups,which are among themost important implants in total hip arthroplasty,are usually made from titanium alloys with high porosity and adequate mechanical properties.The current three-dimensional(3D)printing approaches to fabricate customized acetabular cups have some inherent disadvantages such as high cost and energy consumption,residual thermal stress,and relatively low efficiency.Thus,in this work,a direct ink writing method was developed to print a cup structure at room temperature,followed by multi-step heat treatment to form microscale porous structure within the acetabular cup.Our method is facilitated by the development of a self-supporting titanium-6 aluminum-4 vanadium(Ti64)ink that is composed of Ti64 particles,bentonite yield-stress additive,ultraviolet curable polymer,and photo-initiator.The effects of Ti64 and bentonite concentrations on the rheological properties and printability of inks were systematically investigated.Moreover,the printing conditions,geometrical limitations,and maximum curing depth were explored.Finally,some complex 3D structures,including lattices with different gap distances,honeycomb with a well-defined shape,and an acetabular cup with uniformly distributed micropores,were successfully printed/fabricated to validate the effectiveness of the proposed method.
基金Funded by the National Natural Science Foundation of China(No.52075058)the Natural Science Foundation of Chongqing(No.cstc2021jcyj-msxmX1112)the Research and Demonstration of Key Technologies for Forging High-performance Aluminum Alloys for Aerospace Applications(No.Z20210348)。
文摘An accurate flow stress model was established by considering the parameters of strain rate,strain and temperature as well asβ→a+βphase transformation in order to develop the plastic forming theory of TC18 titanium alloy.Firstly,the phase transition kinetics of TC18 titanium alloy during isothermal and continuous cooling at 1073 and 1273 K was studied by thermodynamic calculation,meanwhile,the relationship of volume fraction of phase transition with temperature and time was obtained.Constitutive models were calculated by investigating flow behaviors under hot compression tests with the strain rates of 0.001-1s^(-1) and temperatures of 973-1223 K in the singleβand a+βregions in TC18 titanium alloy,respectively.By combining the phase transformation dynamic kinetics with constitutive models,an accurate flow stress model was established,providing theoretical basis and data support for the hot forging of TC18 titanium alloy.
基金the Key R&D Plan of Zhenjiang in 2018 (No.GY2018021)。
文摘The microstructure and mechanical properties of the TB8 titanium alloy were controlled by a secondary processing technology of solution-equal channel angular pressing(ECAP)-aging treatment,which combined strong plastic deformation with heat treatment. The effects of ECAP and heat treatment on the microstructure and properties of the titanium alloy were systematically investigated by optical microscopy(OM), scanning electron microscopy(SEM), hardness tests, and tensile property analysis. The results indicate that the metallographic structure without ECAP treatment is mainly equiaxed β-phase, while that after ECAP treatment is equiaxed β-phase with grain fragmentation, slip bands, and new small grains. After 850 ℃ solutionECAP-520 ℃ aging treatment, the titanium alloy has the smallest grain size, while the directionality of tissue growth along the ECAP direction is the most apparent. Under the same solution-aging conditions, the hardness of the titanium alloy increases from 431.5 to 531.2 HV compared to that without ECAP treatment, i e, increases by 23.11%, and the tensile strength increases from 1 045.30 to 1 176.25 MPa, i e, increases by 12.5%.
基金Supported by National Natural Science Foundation of China(Grant No.51975168).
文摘Titanium alloy has been applied in the field of aerospace manufacturing for its high specific strength and hardness.Nonetheless,these properties also cause general problems in the machining,such as processing inefficiency,serious wear,poor workpiece face quality,etc.Aiming at the above problems,this paper carried out a comparative experimental study on titanium alloy milling based on the CAMCand BEMC.The variation law of cutting force and wear morphology of the two tools were obtained,and the wear mechanism and the effect of wear on machining quality were analyzed.The conclusion is that in contrast with BEMC,under the action of cutting thickness thinning mechanism,the force of CAMC was less,and its fluctuation was more stable.The flank wear was uniform and near the cutting edge,and the wear rate was slower.In the early period,the wear mechanism of CAMC was mainly adhesion.Gradually,oxidative wear also occurred with milling.Furthermore,the surface residual height of CAMC was lower.There is no obvious peak and trough accompanied by fewer surface defects.
基金financially supported by the National Key Research and Development Program of China(Grant No.2020YFB2008300)。
文摘Hot isostatic pressing parameters are critical to Ti60 high temperature titanium alloy castings which have wide application perspective in aerospace.In order to obtain optimal processing parameters,the effects of hot isostatic pressing parameters on defects,composition uniformity,microstructure and mechanical properties of Ti60 cast high temperature titanium alloy were investigated in detail.Results show that increasing temperature and pressure of hot isostatic pressing can reduce defects,especially,the internal defects are substantially eliminated when the temperature exceeds 920℃or the pressure exceeds 125 MPa.The higher temperature and pressure can improve the microstructure uniformity.Besides,the higher pressure can promote the composition uniformity.With the temperature increases from 880℃to 960℃,α-laths are coarsened.But with increasing pressure,the grain size of prior-βphase,the widths ofα-laths andα-colony are reduced.The tensile strength of Ti60 alloy is 949 MPa,yield strength is 827 MPa,and the elongation is 11%when the hot isostatic pressing parameters are 960℃/125 MPa/2 h,which exhibits the best match between the strength and plasticity.
基金Supported by National Natural Science Foundation of China(Grant Nos.92160301,92060203,52175415,52205475)Science Center for Gas Turbine Project of China(Grant Nos.P2022-AB-IV-002-001,P2023-B-IV-003-001)+1 种基金Jiangsu Provincial Natural Science Foundation of China(Grant No.BK20210295)Graduate Research and Innovation Projects in Jiangsu Province of China(Grant No.KYCX22_0339).
文摘As an important green manufacturing process,dry grinding has problems such as high grinding temperature and insufficient cooling capacity.Aiming at the problems of sticking and burns in dry grinding of titanium alloys,grinding performance evaluation of molybdenum disulfide(MoS_(2))solid lubricant coated brazed cubic boron carbide(CBN)grinding wheel(MoS_(2)-coated CBN wheel)in dry grinding titanium alloys was carried out.The lubrication mechanism of MoS_(2)in the grinding process is analyzed,and the MoS_(2)-coated CBN wheel is prepared.The results show that the MoS_(2)solid lubricant can form a lubricating film on the ground surface and reduce the friction coefficient and grinding force.Within the experimental parameters,normal grinding force decreased by 42.5%,and tangential grinding force decreased by 28.1%.MoS_(2)lubricant can effectively improve the heat dissipation effect of titanium alloy grinding arc area.Compared with common CBN grinding wheel,MoS_(2)-coated CBN wheel has lower grinding temperature.When the grinding depth reaches 20μm,the grinding temperature decreased by 30.5%.The wear of CBN grains of grinding wheel were analyzed by mathematical statistical method.MoS_(2)lubricating coating can essentially decrease the wear of grains,reduce the adhesion of titanium alloy chip,prolong the service life of grinding wheel,and help to enhance the surface quality of workpiece.This research provides high-quality and efficient technical support for titanium alloy grinding.
基金a grant from the National Natural Sciences Foundation of China (No. 30170945)
文摘To study the effect of titanium alloy cage on the treatment of the ischemic necrosis of femoral head in dog,the model of the ischemic necrosis of femoral head was made with the liquid ni-trogen in 15 hybrid adult dogs.The titanium alloy cage made of a hollow cylinder was driven into the subchondral bone of necrotic femoral head via central channel.The dogs were divided into 3 groups,each group was sacrificed 3,6,12 weeks after the operation respectively.No collapse of femoral head was observed after the operation.The position of the cages was good on radiograph.Microscopically,the cancellous bone of necrotic femoral head rebuilt gradually and grew into cage.After 12 weeks of creeping substitution,the cancellous bone filled up the hollow cavity and holes of the cages.It is concluded that the titanium alloy cage can provide structural support for the sub-chondral bone and prevent collapse and can be used for the treatment of the ischemic necrosis of femoral head.
基金supported by the Shanghai Science and Technology Development Founds(No.08QA14035)the Key Project of Shanghai Science and Technology Commission(No.08520513400).
文摘Biodegradable implants are critical for regenerative orthopaedic procedures,but they may suffer from too fast corrosion in human-body environment.This necessitates the synthesis of a suitable coating that may improve the corrosion resistance of these implants without compromising their mechanical integrity.In this study,an AZ91 magnesium alloy,as a representative for a biodegradable Mg implant material,was modified with a thin reduced graphene oxide(RGO)-calcium carbonate(CaCO_(3))composite coating.Detailed analytical and in-vitro electrochemical characterization reveals that this coating significantly improves the corrosion resistance and mechanical integrity,and thus has the potential to greatly extend the related application field.
基金the Australian Research Council(ARC)through the discovery grant DP210101862。
文摘Biodegradable implants from magnesium(Mg)alloys have emerged in the biomedical field especially in the orthopedic and cardiovascular stent applications owing to their low density,high specific strength,excellent machinability,good biocompatibility,and biodegradability.The primary shortcoming of Mg-based implants is their low corrosion resistance in the physiological environment,which results in premature mechanical integrity loss before adequate healing and the production of excessive hydrogen gas,which is harmful to the body tissues and negatively affects the biocompatibility of the implant.Laser surface modification has recently received attention because it can improve the surface properties such as surface chemistry,roughness,topography,corrosion resistance,wear resistance,hydrophilicity,and thus cell response to the surface of the material.The composition and microstructures including textures and phases of laser-treated surfaces depend largely on the laser processing parameters(input laser power,laser scan velocity,frequency,pulse duration,pressure,gas circulation,working time,spot size,beam focal position,and laser track overlap)and the thermophysical properties of the substrate(solubility,melting point,and boiling point).This review investigates the impacts of various laser surface modification techniques including laser surface melting,laser surface alloying,laser cladding,laser surface texturing,and laser shock peening,and highlights their significance in improving the surface properties of biodegradable Mg alloys for implant applications.Additionally,we explore how different laser process parameters affect its composition,microstructure,and surface properties in each laser surface modification technique.
基金The work presented in this paper was fully supported by the following projects:National Natural Science Foundation of China(51775196)Guangdong Province Science and Technology Project(2017B090912003)+3 种基金High-level Personnel Special Support Plan of Guangdong Province(2016TQ03X289)The Fundamental Research Funds for the Central Universities(Project No.2018ZD30)Guangdong Province Science and Technology Project(2017B090911014)Guangzhou Science and Technology Project(201704030097)。
文摘In order to meet the clinical requirements of spine surgery,this paper proposed the exploratory research of computer-aided design and selective laser melting(SLM)fabrication of a bionic porous titanium spine implant.The structural design of the spinal implant is based on CT scanning data to ensure correct matching,and the mechanical properties of the implant are verified by simulation analysis and laser selective melting experiment.The surface roughness of the spinal implant manufactured by SLM without post-processing is Ra 15μm,and the implant is precisely jointed with the photosensitive resin model of the upper and lower spine.The surface micro-hardness of the implant is HV 373,tensile strengthσ_(b)=1238.7 MPa,yield strengthσ_(0.2)=1043.9 MPa,the elongation is 6.43%,and the compressive strength of porous structure under 84.60%porosity is 184.09 MPa,which can meet the requirements of the reconstruction of stable spines.Compared with the traditional implant and intervertebral fusion cage,the bionic porous spinal implant has the advantages of accurate fit,porous bionic structure and recovery of patients,and the ion release experiment proved that implants manufactured by SLM are more suitable for clinical application after certain treatments.The elastic modulus of the sample is improved after heat treatment,mainly because the microstructure of the sample changes fromα’phase toα+βdual-phase after heat treatment.In addition,the design of high-quality bionic porous spinal implants still needs to be optimized for the actual needs of doctors.
文摘The introduction of compressive residual stress is an effective way to reduce fretting fatigue and fretting wear between a spinal implant rod and its holding fixture. The objective of this paper is to demonstrate that cavitation peening can introduce compressive residual stress into the surface of a spinal implant rod manufactured from medical grade titanium alloy Ti-6Al-4V, which has already been processed by glass shot peening. In order to apply the cavitation peening for the small rod, whose diameter is only 5.5 mm, the cavitating region was concentrated by increasing the ambient pressure. The depth profiles of the resulting residual stress were evaluated by X-ray diffraction following layer removal by electropolishing. The results show that cavitation peening creates compressive residual stress deeper into the rod, even though the stress value at the near surface is saturated due to initial processing using glass shot peening. The depth of the compressive residual stress continuously increases from 44 μm to 230 μm with an increase in the cavitation peening processing time. In addition, the full width at half maximum value of the X-ray diffraction profile, which is closely related to the micro-strain, decreases by up to 32% following the application of cavitation peening.
基金supported by the Shanghai Science and Technology Development Foundation, China (No. 08QA14035)
文摘A new near α-titanium alloy Ti12.5Zr2.5Nb2.5Ta (TZNT) for surgical implants was designed. The potentiodynamic technique was performed to investigate the corrosion behaviors of TZNT in Ringer's solution, and Ti6Al4V, Ti6Al7Nb, and TA2 were taken as comparison. The structure of the passive film was analyzed using an X-ray photoelectron spectrometer (XPS). The results indicate that TZNT possesses better corrosion resistance, when compared with Ti6Al4V, Ti6Al7Nb, and TA2. The passive film formed on the TZNT surface is composed of oxides, such as TiO2, ZrO2, Nb2O5, and Ta2O5. The elements Zr and Ta are rich, whereas Ti and Nb are poor in the passive film. The addi-tion of Zr, Nb, and Ta with relatively low electrochemical reaction potentials can reduce the anode activity and improve passive properties. Other than that, oxides such as ZrO2, Nb2O5, and Ta2O5 with the nobler equilibrium constants make the passive film more stable.
文摘aluminum alloy was implanted with nitrogen then titanium finally carbon by plasma-based ion implantatio to form a gradient layer. The structure and tribological properties of the layer were investigated. Its composition profiles and chemical states were analyzed with X-ray photoelectron spectroscopy(XPS). The surface carbon layer was analyzed by Raman spectrum. The appearances were observed by atomic force microscope (AFM). The surface hardness was measured with the mechanical property microprobe. The dry wear tests against GCr15 steel ball at various sliding loads were performed with a ball-on-disk wear tester in ambient environment. The results show that the thickness of the modified layer is 1 200 nm, the carbon layer is a smooth and compact diamond-like carbon(DLC) films, and the carbon-titanium interface is broadened due to carbon ions implantation, resulting in a good composition and structure transition between DLC films and titanium layer. Surface hardness is improved markedly, with a slow and uniform change. Tribological properties are improved greatly although they reduce with the increase of sliding loads because the modified layer becomes thin rapidly.
文摘aluminum alloy was implanted with nitrogen then titanium at different titanium target sputtering currents by plasma-based ion implantation(PBII). The appearances were observed by atomic force microscope, and the surface hardness was measured with Knoop hardness tester and the mechanical property microprobe. Ball-on-disc dry wear experiments were performed under ambient air conditions, to study the tribological properties of the modified layers against GCr15 steel ball, employing various loads and a constant sliding speed. After dual modifications, surface hardness at 100 nm depth could reach to 9 GPa, increasing by about 5 times; tribological properties at lower load(e.g. 1 N) were obviously improved, with the friction coefficient(below 0.2) decreasing by over 60%, and the wear life(800 times) increasing by about 5 times. Meanwhile, with the increase of the sputtering current, the appearance is smooth, the surface hardness tends to a slow and even variation, the wear life presents a parabola-like change, and the friction coefficient and the adhesive wear degree decrease. However, tribological properties are reduced with the increase of the load due to the modified layer rapidly getting thin.
