Ultra fine grinding of the plant tailings of a refractory silver ore was studied using a laboratory type vertical stirred media mill. Preliminary tests confirmed that ultra fine grinding substantially improves the ext...Ultra fine grinding of the plant tailings of a refractory silver ore was studied using a laboratory type vertical stirred media mill. Preliminary tests confirmed that ultra fine grinding substantially improves the extraction of silver from the tailings in cyanide leaching （i.e. 36% Ag extraction rate from the as-received tailings with d80 of 100 μm, c.f. 84% extraction rate after ultra fine grinding of the tailings with ds0 of 1.2 pro）. In the ultra fine grinding tests, the effects of ball diameter （2-4.5 mm）, stirring speed （200-800 r/m/n） and ball charge ratio （50%-80%） on the fineness of grind （ds0, ~tm） were investigated through a Box-Behnken design. Increasing stirrer speed and ball charge ratio decreased fineness of grind while larger balls resulted in the coarser products. The tests demonstrated that a fineness of grind less than 5 μm can be achieved under suitable conditions. Analysis of stress intensity indicated an optimum range of stress intensity of （0.8-2）× 10^- 3 μm for all power inputs.展开更多
The transformation behavior and microstructure development in the heat affected zone(HAZ)of 800MPa grade ultra fine structured steel was investigated.It was found that the HAZ has intermediate temperature transformati...The transformation behavior and microstructure development in the heat affected zone(HAZ)of 800MPa grade ultra fine structured steel was investigated.It was found that the HAZ has intermediate temperature transformation characteristics in a wide range of cooling rates,with the bainite sheaves consisting of bainite ferrite plates without carbide precipitation and retained austenite in the fast cooling regime.At relatively high cooling rates,which corresponded to low heat inputs,the hardness of the simulated HAZ was above that of the base metal.When the cooling rate was below 9C/s,the welding HAZ would have an obvious softening.The analysis of transformation rates in continuous cooling processes was completed by numerical differential method.The result indicated that the microstructure transformation rate of the HAZ in 800MPa grade ultra fine structured steel changed sharply to slow speeds when the cooling time t8/5 is longer than 7s.展开更多
The ultra fine (<200 nm) inorganic solids (BS) were separated from bitumen which was washed by toluene and centrifugated at 2000 rpm. The result of PAS FTIR and image of TEM showed that the structure of BS particle...The ultra fine (<200 nm) inorganic solids (BS) were separated from bitumen which was washed by toluene and centrifugated at 2000 rpm. The result of PAS FTIR and image of TEM showed that the structure of BS particles was smiliar to that of kaolinite clay. On the surface of BS, both toluene insoluble organic matter and structural OH group are detected at the same time. The surface characteristics imparted a bi-wettable nature to the BS. As a result, the BS is able to stabilize fine water emulsion in the bitumen phase. The organic matter associated with BS is a possible factor of the fouling on catalyst and equipment.展开更多
Nanometer-sized xonotlite fibers have great potential application in many fields. The traditional method of preparing ultra fine xonotlite fibers uses the ultra fine and highly active silica as the major raw materials...Nanometer-sized xonotlite fibers have great potential application in many fields. The traditional method of preparing ultra fine xonotlite fibers uses the ultra fine and highly active silica as the major raw materials, which is not only expensive but also difficult to prepare the xonoflite fibers with diameters around 100 nm. In this study, the ultra fine xonotlite fibers with diameters around 100 nm were prepared by an autoclaving method. The preparation was low-cost oriented by using natural powder quartz and lime as the major raw materials. The intergrowth of the fibers formed thin shell hollow balls or ellipsoids, namely the secondary particles. The length of the nanometer-sized xonotlite fibers was around several microns. The fibers and their secondary particles were produced at 216℃ for 6 h with a continuous stirring of 300-500 r/min. Zirconium oxychloride was used as an additive. The experiments show that zirconium oxychloride has an enormous effect on the growing habit of xonotlite crystals and plays an important role in controlling the diameter of xonotlite fibers.展开更多
The temperature field and thermal cycling curve in the heat-affected zone during welding 400 MPa ultra fine grained steel by plasma arc were simulated using finite element method. The principle of grain growth kinetic...The temperature field and thermal cycling curve in the heat-affected zone during welding 400 MPa ultra fine grained steel by plasma arc were simulated using finite element method. The principle of grain growth kinetics was used to predict the grain size in the heat-affected zone under different welding parameters. The simulation results show that the growing tendency of HAZ grain could be controlled by adjusting the welding parameters, but the growth of HAZ grain could not be eliminated at all. The HAZ grain size became small with increasing of the cooling rate and added with increasing of welding current, arc voltage and welding speed.展开更多
The welded joints of 400 MPa ultra fine grained steel in manual arc welding were treated by mechanical surface hardening. Microstructure and mechanical properties of the treated joints were compared with those of the ...The welded joints of 400 MPa ultra fine grained steel in manual arc welding were treated by mechanical surface hardening. Microstructure and mechanical properties of the treated joints were compared with those of the untreated joints, based on which, primary study on the process and principle of mechanical surface hardening was carried out. The results shows that： Grain size of HAZ increases greatly and mechanical properties of welded joint decrease obviously compared with those of base martial, but grain size in the surface layer of HAZ can be refined （the grain size is about 100 nm or so） and mechanical properties of welded joints can be improved greatly by mechanical surface hardening.展开更多
Nanometer-sized xonotlite fibers have great potential application in manyfields. The traditional method of preparing ultra fine xonotlite fibers uses the ultra fine andhighly active silica as the major raw materials, ...Nanometer-sized xonotlite fibers have great potential application in manyfields. The traditional method of preparing ultra fine xonotlite fibers uses the ultra fine andhighly active silica as the major raw materials, which is not only expensive but also difficult toprepare the xonotlite fibers with diameters around 100 nm. In this study, the ultra fine xonotlitefibers with diameters around 100 nm were prepared by an autoclaving method. The preparation waslow-cost oriented by using natural powder quartz and lime as the major raw materials. Theintergrowth of the fibers formed thin shell hollow balls or ellipsoids, namely the secondaryparticles. The length of the nanometer-sized xonotlite fibers was around several microns. The fibersand their secondary particles were produced at 216 deg C for 6 h with a continuous stirring of300-500 r/min. Zirconium oxychloride was used as an additive. The experiments show that zirconiumoxychloride has an enormous effect on the growing habit of xonotlite crystals and plays an importantrole in controlling the diameter of the xonotlite fibers.展开更多
The structure and hardness of 8CrWMoV steel with multiple types of ultra fine carbides are studied after annealing, quenching and tempering in this paper. The results show that multiple types of carbides M3C, M7C3, M2...The structure and hardness of 8CrWMoV steel with multiple types of ultra fine carbides are studied after annealing, quenching and tempering in this paper. The results show that multiple types of carbides M3C, M7C3, M23C6, M6C and MC were observed in the annealed steel. Nucleation and coalescence of new carbides, partial dissolution of original carbides in γ phase region during annealing at 800～840℃, result in ultra-fine carbides. Average size of the carbides is0.33～0.34μm in the steel annealed at 800～840℃. Because M3C and M23C6 dissolve easily in austenite, the high hardness HRC63～65 can be obtained by quenching at 840～860℃. Un-dissolved carbides M6C and MC (VC) can effectively prevent the coarsening of austenitic grain, and conduce to obtain very fine martensite. The retained austenite can be easy to decompose during tempering at low and middle temperature due to the precipitation of multiple types of carbides and the good tempering-resistance of the steel is obtained. The microstructure and property of the steel after heat treatment can be accurately explained by calculating based on phase equilibrium thermodynamic.Key Words: 8CrWMoV steel, ultra-fine carbide, heat treatment, microstructure,展开更多
The aim and scope of the present study were to determine the efficacy of UFFA in evaluating the workability,static and dynamic stabilization properties,retention period,and slump loss of SCC systems in their fresh sta...The aim and scope of the present study were to determine the efficacy of UFFA in evaluating the workability,static and dynamic stabilization properties,retention period,and slump loss of SCC systems in their fresh state,as well as their compressive strength at various ages.Microstructure(SEM and XRD)of blended SCC systems were studied.Also,the thermogravimetry behavior of blended SCC specimens were researched.According to the evaluated results,incorporating up to 20%UFFA into fresh concrete improved its performance due to its engineered fine particle size and spherical geometry,both of which contribute to the enhancement of characteristics.Blends of 25%and 30%of UFFA show effect on the water-binder ratio and chemical enhancer dosage,resulting in a loss of homogeneity in fresh SCC systems.The reduced particle size,increased amorphous content,and increased surface area all contribute to the pozzolanic reactivity of the early and later ages,resulting in denser packing and thus an increase in compressive strength.The experimental results indicate that UFFA enhances the properties of SCC in both its fresh and hardened states,which can be attributed to the particles’fineness and their relative effect on SCC.展开更多
Thermomechanical processing as a combination of cold rolling and annealing was performed on austenitic stainless steels 301,304 and 304L. Two cold rolling steps each one up to a reduction of 75% were combined with an ...Thermomechanical processing as a combination of cold rolling and annealing was performed on austenitic stainless steels 301,304 and 304L. Two cold rolling steps each one up to a reduction of 75% were combined with an intermediate annealing at 800℃ for 20 min. The final annealing was performed at.the same temperature and time. Cold rolling contributed to martensite formation at the expense of metastable austenite in the studied materials. Austenite in 301 was found to be less stable than that in 304 and 304L. Hence, higher strength characteristics in the as-quenched 301 stainless steels were attributed to the higher volume fraction of martensite. Both α′-martensite and ε-martensite were found to form as induced by deformation. However, the intensity of ε-martensite increased as the stability of austenite decreased. Annealing after cold rolling led to the reversion of austenite with an ultra fine grained structure in the order of 0.5-1 μm from the strain induced martensite. The final grain size was found to be an inverse function of the amount of strain induced martensite. The thermomechanical processing considerably improved the strength characteristics while the simultaneous decrease of elongation was rather low.展开更多
Via material erosion in wire electrical discharge machining(WEDM),recast layers form on the surfaces of workpiece.In addition,ultra fine Wire-EDM can be usually cut once.To reduce the thickness of the recast layer as ...Via material erosion in wire electrical discharge machining(WEDM),recast layers form on the surfaces of workpiece.In addition,ultra fine Wire-EDM can be usually cut once.To reduce the thickness of the recast layer as much as possible,the wire electrical discharge-electrochemical machining(WEDCM)method was proposed,which is based on the micro conductivity of the dielectric and microelectrolytic characteristics by adjusting the no-load rate of the pulse in the machining process.Furthermore,a state discrimination and servo control system based on discharge current was designed.The experiment results of different no-load rates show that the electrolytic effects increase as the no-load rate increases,and the main machining process is spark discharge erosion with a no-load rate in the range of 10%to 80%.At 90%no-load rate,the amount of recast layer formation in the forward direction of the wire electrode is almost the same as that of electrolytic dissolution,and it can be practically processed without a recast layer.Compared with10%no-load rate,the kerf width only increases by 7.5%.展开更多
The advanced hot-rolled transformation induced plasticity （TRIP） steel with high tensile strength of 775 MPa, high elongation of 29% and low ductile-brittle transmission temperature less than -80℃ has been develope...The advanced hot-rolled transformation induced plasticity （TRIP） steel with high tensile strength of 775 MPa, high elongation of 29% and low ductile-brittle transmission temperature less than -80℃ has been developed in laboratory based on the common silicon and manganese chemical composition. The experimental results showed that the microstructures were featured with ultra fine grain size less than 5μm, appropriate retained austenite volume fraction around 11.8% and purified ferrite grain, which may result in well balanced mechanical properties for the steel.展开更多
During the hydration process, the Ultra-fine Cements present specific physical and chemical characteristics; they are, very short setting time and high heat release. For special applications, such as rapid hardening a...During the hydration process, the Ultra-fine Cements present specific physical and chemical characteristics; they are, very short setting time and high heat release. For special applications, such as rapid hardening and early high strength mortars or concretes, these characteristics can be considered advantageous. Some commercial products used for concrete reinforcement and repairs are the Rapid Hardening Mortars, these mortars must develop a time of setting up to 3 h and an initial compressive strength of about 3.5 MPa once the hardening of the paste is reached. The objective of the present research work is to use Ultra-fine Cement for the preparation of a series of different Rapid Hardening Mortars （with different percentages of Ultra-fine Cement）, these mortars required the addition of a polycarboxylate-base specification F Superplasticizer. It was observed that the optimum water/cement （W/C） ratio for the hydration of the Ultra-fine Cements is W/C = 0.385. The Ultra-fine Cements were obtained by the High Energy Ball-milling technique at laboratory scale, 90% of the Particle Size Distribution is below 11 μm and the Blaine Specific Surface Area is over 9000 cm^2/g.展开更多
Starting from cheap inorganic salts , ultrafine P L Z T po w ders were synthesized by a co pre cipitation m ethod . The results show that the precursor precipitate obtained by the co precipita tion method transf...Starting from cheap inorganic salts , ultrafine P L Z T po w ders were synthesized by a co pre cipitation m ethod . The results show that the precursor precipitate obtained by the co precipita tion method transfor ms co m pletely to P L Z T phase by calcining at 420 ℃ for 4 hours , about300 ℃low er than the nor m al transform ation te m perature of P L Z T obtained by m ixed oxidemethod . The effect of residual N H4 N O3 in the precursor precipitate on transfor m ation te m perature of the P L Z Tpow der w as investigated . The residual N H4 N O3 in the precursor po w der can reduce further the P L Z Ttransfor m ation tem perature to about 300 ℃, but a sm alla mount of Zr O2 and Pb Ti O3 re m ained . By a proper control of the synthesizing route , a P L Z T po w der with a pri m ary particle size of 10 n m and an agglom eration size of 0 3 μm hasbeen produced .展开更多
Corrosion behavior of ultra-fine grained(UFG) industrial Al fabricated by equal channel angular pressing(ECAP) for 16 pass times was investigated by potentiodynamic polarization test,potentiostatic polarization test,e...Corrosion behavior of ultra-fine grained(UFG) industrial Al fabricated by equal channel angular pressing(ECAP) for 16 pass times was investigated by potentiodynamic polarization test,potentiostatic polarization test,electrochemical impedance spectroscopy(EIS) measurement,immersion test and surface analyses (OM and SEM). The microstructures including grain size,grain boundaries and dislocations were also observed by TEM. The results show that the UFG industrial pure Al has more positive pitting potential,less corrosion current density and five times larger passive film resistance compared with the coarse grained(CG) one. It was found that the increased pitting resistance is profited from the more stable passive film kept in the Cl-aggressive solution due to more grain boundaries,larger fraction of non-equilibrium grain boundaries and residual stress of the UFG industrial pure Al.展开更多
Under normal forging and annealing conditions, there are different ultra fine carbides (M3C, M23C6, M7Cj, M6C and MC) in high carbon alloy steels when alloy composition design is carried out properly. On the basis of ...Under normal forging and annealing conditions, there are different ultra fine carbides (M3C, M23C6, M7Cj, M6C and MC) in high carbon alloy steels when alloy composition design is carried out properly. On the basis of carbides transformation orderliness, the alloy composition design of the high carbon alloy steels is conducted by phase-equilibrium thermodynamic calculation for Fe-Cr-W-Mo-V-C system. The nucleation and growth of new carbides, dissolution of previous partial carbides in these steels during annealing process, all these lead to ultra-fine distribution of carbides. Due to different crystal structures of carbides and different thermodynamics as well dynamics parameters of the carbides dissolution and precipitation, the range of quenching temperature of these steels is widened, and the good temper-resistance is obtained. The characteristics of heat treatment process and microstructure variance, and the carbides transformation for different temperature are explained by the phase-equilibrium component satisfactorily. Their bend and yield strength, flexibility and toughness all are advanced markedly comparing with that of kindred steels. Results of the applications have proved that the microstructure of ultra-fine carbides in these steels played importance roles in the enhancement of edginess and fatigue crack resistance of the die and knives.展开更多
Dynamic rheological characteristics of polypropylene (PP) filled with ultra-fine full-vulcanized powdered rubber (UFPR) composed of styrene-butadiene copolymer were studied through dynamic rheological measurements on ...Dynamic rheological characteristics of polypropylene (PP) filled with ultra-fine full-vulcanized powdered rubber (UFPR) composed of styrene-butadiene copolymer were studied through dynamic rheological measurements on an Advanced Rheometric Expansion System (ARES). A specific viscoelastic phenomenon, i.e. 'the second plateau', appeared at low frequencies, and exhibits a certain dependence on the amount of rubber particles and the dispersion state in the matrix. This phenomenon is attributed to the formation of aggregation structure of rubber particles. The analyses of Cole-Cole diagrams of the dynamic viscoelastic functions suggest that the heterogeneity of the composites is enhanced on increasing both particle content and temperature.展开更多
Cerium carbonate powders were produced in a submerged circulation impinging stream reactor （SCISR） from Ce（NO3）3· 6H2O. NH4HCO3 was used as a precipitant in the reaction. Cerium carbonate powders were roasted...Cerium carbonate powders were produced in a submerged circulation impinging stream reactor （SCISR） from Ce（NO3）3· 6H2O. NH4HCO3 was used as a precipitant in the reaction. Cerium carbonate powders were roasted to produce ultra-fine cerium dioxide （CeO2） powders. The optimal conditions of such production process were obtained by orthogonal and one-factor experiments. The results showed that ultra-fine and narrowly distributed cerium carbonate powders were produced under the optimal flowing conditions. The concentrations of Ce（NO3）3 and NH4HCO3 solutions were 02,5 and 0.3 mol · L^-1, respectively. The concentration of PEG4000 added in these two solutions was 4 g · L^-1. The stirring ratio, reaction temperature, feeding time, solution pH, reaction time and digestion time were 900 r · min^- 1,80 ℃, 20 min, 5 - 6, 5 min and 1 h, respectively. The final product, CeO2 powders, was obtained by roasting the produced cerium carbonate in air for 3 h at 500 ℃. The finally produced CeO2 powders were torispherical particles with a narrow size distribution of 0.8 -2.5 μm. The crystal structure of CeO2 powders belonged to cubic crystal system and its space point 5 group was OH^5-FM3M. Under optimal conditions, powders produced by SCISR were finer and more narrowly distributed than that by Stirred Tank Reactor （STR）.展开更多
A new processing method,equal channel angular pressing(ECAP)plus cold rolling(CR),was applied to producing ultra-fine grained FeCoV alloy.The microstructures of ultra-fine grained FeCoV alloy after ECAP,ECAP plus CR,a...A new processing method,equal channel angular pressing(ECAP)plus cold rolling(CR),was applied to producing ultra-fine grained FeCoV alloy.The microstructures of ultra-fine grained FeCoV alloy after ECAP,ECAP plus CR,and the effect of tempering treatment on the microstructure of FeCoV alloy produced by ECAP plus CR were investigated.The results show that an elongated substructure with a width of about 0.3μm is obtained after four-pass ECAP using Route A.Cold rolling after ECAP cannot change the morphologies of elongated substructure,and it results in higher fraction of high-angle boundaries and higher dislocation density compared with the identical ECAP without rolling.Subsequent tempering for 30 min at 853 K brings about many nano-phases precipitating at subgrain boundaries and insides the grains,and the size of precipitated phase is measured to be about 10 nm.Nano-phases grow up with increasing tempering temperature and equiaxed structure forms at 883 K.展开更多
文摘Ultra fine grinding of the plant tailings of a refractory silver ore was studied using a laboratory type vertical stirred media mill. Preliminary tests confirmed that ultra fine grinding substantially improves the extraction of silver from the tailings in cyanide leaching （i.e. 36% Ag extraction rate from the as-received tailings with d80 of 100 μm, c.f. 84% extraction rate after ultra fine grinding of the tailings with ds0 of 1.2 pro）. In the ultra fine grinding tests, the effects of ball diameter （2-4.5 mm）, stirring speed （200-800 r/m/n） and ball charge ratio （50%-80%） on the fineness of grind （ds0, ~tm） were investigated through a Box-Behnken design. Increasing stirrer speed and ball charge ratio decreased fineness of grind while larger balls resulted in the coarser products. The tests demonstrated that a fineness of grind less than 5 μm can be achieved under suitable conditions. Analysis of stress intensity indicated an optimum range of stress intensity of （0.8-2）× 10^- 3 μm for all power inputs.
文摘The transformation behavior and microstructure development in the heat affected zone(HAZ)of 800MPa grade ultra fine structured steel was investigated.It was found that the HAZ has intermediate temperature transformation characteristics in a wide range of cooling rates,with the bainite sheaves consisting of bainite ferrite plates without carbide precipitation and retained austenite in the fast cooling regime.At relatively high cooling rates,which corresponded to low heat inputs,the hardness of the simulated HAZ was above that of the base metal.When the cooling rate was below 9C/s,the welding HAZ would have an obvious softening.The analysis of transformation rates in continuous cooling processes was completed by numerical differential method.The result indicated that the microstructure transformation rate of the HAZ in 800MPa grade ultra fine structured steel changed sharply to slow speeds when the cooling time t8/5 is longer than 7s.
基金Financially supported by the Opening Fund of National Key Laboratory of State Heavy Oil University of Petroleum+1 种基金 Beijing (2003-04) and the Scientific Research Foundation (SRF) for the Returned Overseas Chinese Scholars (ROCS) State Education Minis
文摘The ultra fine (<200 nm) inorganic solids (BS) were separated from bitumen which was washed by toluene and centrifugated at 2000 rpm. The result of PAS FTIR and image of TEM showed that the structure of BS particles was smiliar to that of kaolinite clay. On the surface of BS, both toluene insoluble organic matter and structural OH group are detected at the same time. The surface characteristics imparted a bi-wettable nature to the BS. As a result, the BS is able to stabilize fine water emulsion in the bitumen phase. The organic matter associated with BS is a possible factor of the fouling on catalyst and equipment.
文摘Nanometer-sized xonotlite fibers have great potential application in many fields. The traditional method of preparing ultra fine xonotlite fibers uses the ultra fine and highly active silica as the major raw materials, which is not only expensive but also difficult to prepare the xonoflite fibers with diameters around 100 nm. In this study, the ultra fine xonotlite fibers with diameters around 100 nm were prepared by an autoclaving method. The preparation was low-cost oriented by using natural powder quartz and lime as the major raw materials. The intergrowth of the fibers formed thin shell hollow balls or ellipsoids, namely the secondary particles. The length of the nanometer-sized xonotlite fibers was around several microns. The fibers and their secondary particles were produced at 216℃ for 6 h with a continuous stirring of 300-500 r/min. Zirconium oxychloride was used as an additive. The experiments show that zirconium oxychloride has an enormous effect on the growing habit of xonotlite crystals and plays an important role in controlling the diameter of xonotlite fibers.
文摘The temperature field and thermal cycling curve in the heat-affected zone during welding 400 MPa ultra fine grained steel by plasma arc were simulated using finite element method. The principle of grain growth kinetics was used to predict the grain size in the heat-affected zone under different welding parameters. The simulation results show that the growing tendency of HAZ grain could be controlled by adjusting the welding parameters, but the growth of HAZ grain could not be eliminated at all. The HAZ grain size became small with increasing of the cooling rate and added with increasing of welding current, arc voltage and welding speed.
文摘The welded joints of 400 MPa ultra fine grained steel in manual arc welding were treated by mechanical surface hardening. Microstructure and mechanical properties of the treated joints were compared with those of the untreated joints, based on which, primary study on the process and principle of mechanical surface hardening was carried out. The results shows that： Grain size of HAZ increases greatly and mechanical properties of welded joint decrease obviously compared with those of base martial, but grain size in the surface layer of HAZ can be refined （the grain size is about 100 nm or so） and mechanical properties of welded joints can be improved greatly by mechanical surface hardening.
基金This work was financially supported by the National Natural Science Foundation of China (No.50172009)
文摘Nanometer-sized xonotlite fibers have great potential application in manyfields. The traditional method of preparing ultra fine xonotlite fibers uses the ultra fine andhighly active silica as the major raw materials, which is not only expensive but also difficult toprepare the xonotlite fibers with diameters around 100 nm. In this study, the ultra fine xonotlitefibers with diameters around 100 nm were prepared by an autoclaving method. The preparation waslow-cost oriented by using natural powder quartz and lime as the major raw materials. Theintergrowth of the fibers formed thin shell hollow balls or ellipsoids, namely the secondaryparticles. The length of the nanometer-sized xonotlite fibers was around several microns. The fibersand their secondary particles were produced at 216 deg C for 6 h with a continuous stirring of300-500 r/min. Zirconium oxychloride was used as an additive. The experiments show that zirconiumoxychloride has an enormous effect on the growing habit of xonotlite crystals and plays an importantrole in controlling the diameter of the xonotlite fibers.
文摘The structure and hardness of 8CrWMoV steel with multiple types of ultra fine carbides are studied after annealing, quenching and tempering in this paper. The results show that multiple types of carbides M3C, M7C3, M23C6, M6C and MC were observed in the annealed steel. Nucleation and coalescence of new carbides, partial dissolution of original carbides in γ phase region during annealing at 800～840℃, result in ultra-fine carbides. Average size of the carbides is0.33～0.34μm in the steel annealed at 800～840℃. Because M3C and M23C6 dissolve easily in austenite, the high hardness HRC63～65 can be obtained by quenching at 840～860℃. Un-dissolved carbides M6C and MC (VC) can effectively prevent the coarsening of austenitic grain, and conduce to obtain very fine martensite. The retained austenite can be easy to decompose during tempering at low and middle temperature due to the precipitation of multiple types of carbides and the good tempering-resistance of the steel is obtained. The microstructure and property of the steel after heat treatment can be accurately explained by calculating based on phase equilibrium thermodynamic.Key Words: 8CrWMoV steel, ultra-fine carbide, heat treatment, microstructure,
文摘The aim and scope of the present study were to determine the efficacy of UFFA in evaluating the workability,static and dynamic stabilization properties,retention period,and slump loss of SCC systems in their fresh state,as well as their compressive strength at various ages.Microstructure(SEM and XRD)of blended SCC systems were studied.Also,the thermogravimetry behavior of blended SCC specimens were researched.According to the evaluated results,incorporating up to 20%UFFA into fresh concrete improved its performance due to its engineered fine particle size and spherical geometry,both of which contribute to the enhancement of characteristics.Blends of 25%and 30%of UFFA show effect on the water-binder ratio and chemical enhancer dosage,resulting in a loss of homogeneity in fresh SCC systems.The reduced particle size,increased amorphous content,and increased surface area all contribute to the pozzolanic reactivity of the early and later ages,resulting in denser packing and thus an increase in compressive strength.The experimental results indicate that UFFA enhances the properties of SCC in both its fresh and hardened states,which can be attributed to the particles’fineness and their relative effect on SCC.
文摘Thermomechanical processing as a combination of cold rolling and annealing was performed on austenitic stainless steels 301,304 and 304L. Two cold rolling steps each one up to a reduction of 75% were combined with an intermediate annealing at 800℃ for 20 min. The final annealing was performed at.the same temperature and time. Cold rolling contributed to martensite formation at the expense of metastable austenite in the studied materials. Austenite in 301 was found to be less stable than that in 304 and 304L. Hence, higher strength characteristics in the as-quenched 301 stainless steels were attributed to the higher volume fraction of martensite. Both α′-martensite and ε-martensite were found to form as induced by deformation. However, the intensity of ε-martensite increased as the stability of austenite decreased. Annealing after cold rolling led to the reversion of austenite with an ultra fine grained structure in the order of 0.5-1 μm from the strain induced martensite. The final grain size was found to be an inverse function of the amount of strain induced martensite. The thermomechanical processing considerably improved the strength characteristics while the simultaneous decrease of elongation was rather low.
基金the National Natural Science Foundation of China(Nos.51575271 and 51975290)。
文摘Via material erosion in wire electrical discharge machining(WEDM),recast layers form on the surfaces of workpiece.In addition,ultra fine Wire-EDM can be usually cut once.To reduce the thickness of the recast layer as much as possible,the wire electrical discharge-electrochemical machining(WEDCM)method was proposed,which is based on the micro conductivity of the dielectric and microelectrolytic characteristics by adjusting the no-load rate of the pulse in the machining process.Furthermore,a state discrimination and servo control system based on discharge current was designed.The experiment results of different no-load rates show that the electrolytic effects increase as the no-load rate increases,and the main machining process is spark discharge erosion with a no-load rate in the range of 10%to 80%.At 90%no-load rate,the amount of recast layer formation in the forward direction of the wire electrode is almost the same as that of electrolytic dissolution,and it can be practically processed without a recast layer.Compared with10%no-load rate,the kerf width only increases by 7.5%.
文摘The advanced hot-rolled transformation induced plasticity （TRIP） steel with high tensile strength of 775 MPa, high elongation of 29% and low ductile-brittle transmission temperature less than -80℃ has been developed in laboratory based on the common silicon and manganese chemical composition. The experimental results showed that the microstructures were featured with ultra fine grain size less than 5μm, appropriate retained austenite volume fraction around 11.8% and purified ferrite grain, which may result in well balanced mechanical properties for the steel.
文摘During the hydration process, the Ultra-fine Cements present specific physical and chemical characteristics; they are, very short setting time and high heat release. For special applications, such as rapid hardening and early high strength mortars or concretes, these characteristics can be considered advantageous. Some commercial products used for concrete reinforcement and repairs are the Rapid Hardening Mortars, these mortars must develop a time of setting up to 3 h and an initial compressive strength of about 3.5 MPa once the hardening of the paste is reached. The objective of the present research work is to use Ultra-fine Cement for the preparation of a series of different Rapid Hardening Mortars （with different percentages of Ultra-fine Cement）, these mortars required the addition of a polycarboxylate-base specification F Superplasticizer. It was observed that the optimum water/cement （W/C） ratio for the hydration of the Ultra-fine Cements is W/C = 0.385. The Ultra-fine Cements were obtained by the High Energy Ball-milling technique at laboratory scale, 90% of the Particle Size Distribution is below 11 μm and the Blaine Specific Surface Area is over 9000 cm^2/g.
文摘Starting from cheap inorganic salts , ultrafine P L Z T po w ders were synthesized by a co pre cipitation m ethod . The results show that the precursor precipitate obtained by the co precipita tion method transfor ms co m pletely to P L Z T phase by calcining at 420 ℃ for 4 hours , about300 ℃low er than the nor m al transform ation te m perature of P L Z T obtained by m ixed oxidemethod . The effect of residual N H4 N O3 in the precursor precipitate on transfor m ation te m perature of the P L Z Tpow der w as investigated . The residual N H4 N O3 in the precursor po w der can reduce further the P L Z Ttransfor m ation tem perature to about 300 ℃, but a sm alla mount of Zr O2 and Pb Ti O3 re m ained . By a proper control of the synthesizing route , a P L Z T po w der with a pri m ary particle size of 10 n m and an agglom eration size of 0 3 μm hasbeen produced .
文摘Corrosion behavior of ultra-fine grained(UFG) industrial Al fabricated by equal channel angular pressing(ECAP) for 16 pass times was investigated by potentiodynamic polarization test,potentiostatic polarization test,electrochemical impedance spectroscopy(EIS) measurement,immersion test and surface analyses (OM and SEM). The microstructures including grain size,grain boundaries and dislocations were also observed by TEM. The results show that the UFG industrial pure Al has more positive pitting potential,less corrosion current density and five times larger passive film resistance compared with the coarse grained(CG) one. It was found that the increased pitting resistance is profited from the more stable passive film kept in the Cl-aggressive solution due to more grain boundaries,larger fraction of non-equilibrium grain boundaries and residual stress of the UFG industrial pure Al.
文摘Under normal forging and annealing conditions, there are different ultra fine carbides (M3C, M23C6, M7Cj, M6C and MC) in high carbon alloy steels when alloy composition design is carried out properly. On the basis of carbides transformation orderliness, the alloy composition design of the high carbon alloy steels is conducted by phase-equilibrium thermodynamic calculation for Fe-Cr-W-Mo-V-C system. The nucleation and growth of new carbides, dissolution of previous partial carbides in these steels during annealing process, all these lead to ultra-fine distribution of carbides. Due to different crystal structures of carbides and different thermodynamics as well dynamics parameters of the carbides dissolution and precipitation, the range of quenching temperature of these steels is widened, and the good temper-resistance is obtained. The characteristics of heat treatment process and microstructure variance, and the carbides transformation for different temperature are explained by the phase-equilibrium component satisfactorily. Their bend and yield strength, flexibility and toughness all are advanced markedly comparing with that of kindred steels. Results of the applications have proved that the microstructure of ultra-fine carbides in these steels played importance roles in the enhancement of edginess and fatigue crack resistance of the die and knives.
基金This work was supported by the National Science Fund for Distinguished Young Scholars of China (No.50125312) andSpecial Funds for Major State Basic Research Projects (No.G1999064800).
文摘Dynamic rheological characteristics of polypropylene (PP) filled with ultra-fine full-vulcanized powdered rubber (UFPR) composed of styrene-butadiene copolymer were studied through dynamic rheological measurements on an Advanced Rheometric Expansion System (ARES). A specific viscoelastic phenomenon, i.e. 'the second plateau', appeared at low frequencies, and exhibits a certain dependence on the amount of rubber particles and the dispersion state in the matrix. This phenomenon is attributed to the formation of aggregation structure of rubber particles. The analyses of Cole-Cole diagrams of the dynamic viscoelastic functions suggest that the heterogeneity of the composites is enhanced on increasing both particle content and temperature.
基金Project supported by the National Natural Science Foundation of China (50474022 and 50574069 )
文摘Cerium carbonate powders were produced in a submerged circulation impinging stream reactor （SCISR） from Ce（NO3）3· 6H2O. NH4HCO3 was used as a precipitant in the reaction. Cerium carbonate powders were roasted to produce ultra-fine cerium dioxide （CeO2） powders. The optimal conditions of such production process were obtained by orthogonal and one-factor experiments. The results showed that ultra-fine and narrowly distributed cerium carbonate powders were produced under the optimal flowing conditions. The concentrations of Ce（NO3）3 and NH4HCO3 solutions were 02,5 and 0.3 mol · L^-1, respectively. The concentration of PEG4000 added in these two solutions was 4 g · L^-1. The stirring ratio, reaction temperature, feeding time, solution pH, reaction time and digestion time were 900 r · min^- 1,80 ℃, 20 min, 5 - 6, 5 min and 1 h, respectively. The final product, CeO2 powders, was obtained by roasting the produced cerium carbonate in air for 3 h at 500 ℃. The finally produced CeO2 powders were torispherical particles with a narrow size distribution of 0.8 -2.5 μm. The crystal structure of CeO2 powders belonged to cubic crystal system and its space point 5 group was OH^5-FM3M. Under optimal conditions, powders produced by SCISR were finer and more narrowly distributed than that by Stirred Tank Reactor （STR）.
基金Project(50675133)supported by the National Natural Science Foundation of ChinaProject(2006CB705401)supported by the National Basic Research Program of China
文摘A new processing method,equal channel angular pressing(ECAP)plus cold rolling(CR),was applied to producing ultra-fine grained FeCoV alloy.The microstructures of ultra-fine grained FeCoV alloy after ECAP,ECAP plus CR,and the effect of tempering treatment on the microstructure of FeCoV alloy produced by ECAP plus CR were investigated.The results show that an elongated substructure with a width of about 0.3μm is obtained after four-pass ECAP using Route A.Cold rolling after ECAP cannot change the morphologies of elongated substructure,and it results in higher fraction of high-angle boundaries and higher dislocation density compared with the identical ECAP without rolling.Subsequent tempering for 30 min at 853 K brings about many nano-phases precipitating at subgrain boundaries and insides the grains,and the size of precipitated phase is measured to be about 10 nm.Nano-phases grow up with increasing tempering temperature and equiaxed structure forms at 883 K.
