A water cooling treatment was applied in the coal-based reduction of high-chromium vanadium and titanium （V-Ti-Cr） iron ore from the Hongge region of Panzhihua, China. Its effects on the metallization ratio （η）, ...A water cooling treatment was applied in the coal-based reduction of high-chromium vanadium and titanium （V-Ti-Cr） iron ore from the Hongge region of Panzhihua, China. Its effects on the metallization ratio （η）, S removal ratio （Rs）, and P removal ratio （Rp） were studied and analyzed on the basis of chemical composition determined via inductively coupled plasma optical emission spectroscopy. The metallic iron particle size and the element distribution of Fe, V, Cr, and Ti in a reduced briquette after water cooling treatment at 1350℃ were determined and observed via scanning electron microscopy. The results show that the water cooling treatment improved the η, Rs, and Rp in the coal-based reduction of V-Ti-Cr iron ore compared to those obtained with a furnace cooling treatment. Meanwhile, the particle size of metallic iron obtained via the water cooling treatment was smaller than that of metallic iron obtained via the furnace cooling treatment; however, the particle size reached 70 μm at 1350℃, which is substantially larger than the minimum particle size required （20 μm） for magnetic separation. Therefore, the water cooling treatment described in this work is a good method for improving the quality of metallic iron in coal-based reduction and it could be applied in the coal-based reduction of V-Ti-Cr iron ore followed by magnetic separation.展开更多
Mathematical physics equations are often utilized to describe physical phenomena in various fields of science and engineering.One such equation is the Fourier equation,which is a commonly used and effective method for...Mathematical physics equations are often utilized to describe physical phenomena in various fields of science and engineering.One such equation is the Fourier equation,which is a commonly used and effective method for evaluating the effectiveness of temperature control measures for mass concrete.One important measure for temperature control in mass concrete is the use of cooling water pipes.However,the mismatch of grids between large-scale concrete models and small-scale cooling pipe models can result in a significant waste of calculation time when using the finite element method.Moreover,the temperature of the water in the cooling pipe needs to be iteratively calculated during the thermal transfer process.The substructure method can effectively solve this problem,and it has been validated by scholars.The Abaqus/Python secondary development technology provides engineers with enough flexibility to combine the substructure method with an iteration algorithm,which enables the creation of a parametric modeling calculation for cooling water pipes.This paper proposes such a method,which involves iterating the water pipe boundary and establishing the water pipe unit substructure to numerically simulate the concrete temperature field that contains a cooling water pipe.To verify the feasibility and accuracy of the proposed method,two classic numerical examples were analyzed.The results showed that this method has good applicability in cooling pipe calculations.When the value of the iteration parameterαis 0.4,the boundary temperature of the cooling water pipes can meet the accuracy requirements after 4∼5 iterations,effectively improving the computational efficiency.Overall,this approach provides a useful tool for engineers to analyze the temperature control measures accurately and efficiently for mass concrete,such as cooling water pipes,using Abaqus/Python secondary development.展开更多
3-mm-thick 5083Al-H19 rolled plates were friction stir welded(FSW) at tool rotation rates of 800 and200 rpm with and without additional water cooling. With decreasing the rotation rate and applying water cooling, soft...3-mm-thick 5083Al-H19 rolled plates were friction stir welded(FSW) at tool rotation rates of 800 and200 rpm with and without additional water cooling. With decreasing the rotation rate and applying water cooling, softening in the FSW joint was significantly reduced. At a low rotation rate of 200 rpm with additional water cooling, almost no obvious softening was observed in the FSW joint, and therefore a FSW5083Al-H19 joint with nearly equal strength to the base material(BM) was obtained. Furthermore, the grains in the nugget zone were considerably refined with reducing the heat input and ultrafine equiaxed grains of about 800 nm were obtained in the lowest heat input condition. This work provides an effective method to achieve high property FSW joints of precipitate-hardened and work-hardened Al alloys.展开更多
Two different flow channel configurations on thermal resistances associated with the behavior of cooling of power device were studied in this paper. ANSYS Icepak 14.0 has been adopted as a numerical simulation tool. T...Two different flow channel configurations on thermal resistances associated with the behavior of cooling of power device were studied in this paper. ANSYS Icepak 14.0 has been adopted as a numerical simulation tool. The simulation results from this study showed that the shapes of channels in cooling radiator play an important role in the thermal management of water cooling radiation system. The optimal channel design could improve the heat- dissipating efficiency by 80% in water cooling radiation system. The result also indicated that the thermal resistance of heat sinks decreased with the volumetric flow rate and the number of cylindrical columns in the flow channel. Experimental results were obtained under certain channel configurations and volume rates. Moreover, the results of numerical simulation can be explained well by the experimental results.展开更多
To obtain the outlet temperature of combustor,a kind of high-temperature and water cooling thermocouple was designed.The main factors affecting the results of thermocouple measurement were analyzed after numerical sim...To obtain the outlet temperature of combustor,a kind of high-temperature and water cooling thermocouple was designed.The main factors affecting the results of thermocouple measurement were analyzed after numerical simulation.Results showed that the high-temperature water cooling thermocouple can achieve high temperature measurement under the condition of 2 400 K.With the increase of the distance between the water cooling structure and the stagnation cover,the temperature measurement result was more accurate,and the increase in the area ratio of the inlet and outlet of the stagnation cover within a reasonable range can make the measurement results more accurate.The surface emissivity of the measuring point had a great influence on the radiation error.The pressure and flow rate of cooling water can be effectively reduced after adding zirconia coating onto the surface of the rake body.展开更多
AZ31 Mg alloy with heterogeneous bimodal grain structure(smaller grain size of 5-20µm and coarser grain size of 100-200µm)was subjected to accumulated extrusion bonding(AEB)at 250℃combined with two-stage ar...AZ31 Mg alloy with heterogeneous bimodal grain structure(smaller grain size of 5-20µm and coarser grain size of 100-200µm)was subjected to accumulated extrusion bonding(AEB)at 250℃combined with two-stage artificial cooling in this work,viz.local water cooling and artificial cooling.The microstructure developed consecutively as a result of discontinuous dynamic recrystallization(DDRX)for the AEBed samples.{10-12}tensile twinning also played an important role for the AEB with local water cooling at the initial extrusion stage in the container.Local water cooling could further reduce the DRXed grain size to~2.1µm comparing that without water cooling.And the grain growth rate was reduced by artificial cooling out of extrusion die.Under the combination of two-stage cooling,the fine DRXed grains at sizing band were almost retained with average grain size of~2.3µm after the sheet out of extrusion die,and the unDRXed grains with high residual dislocation density accumulation were also reserved.The tensile tests results indicated that a good strength-ductility balance with a high ultimate tensile strength(319 MPa vs.412 MPa)and fracture elongation(19.9%vs.30.3%)were obtained.The strength enhancement was mainly owing to the grain refinement and local residual plastic strain reserved by the artificial cooling.The excellent ductility originated from fine DRXed microstructure and ED-tilt double peak texture.展开更多
Recent research on deterministic methods for circulating cooling water systems optimization has been well developed. However, the actual operating conditions of the system are mostly variable, so the system obtained u...Recent research on deterministic methods for circulating cooling water systems optimization has been well developed. However, the actual operating conditions of the system are mostly variable, so the system obtained under deterministic conditions may not be stable and economical. This paper studies the optimization of circulating cooling water systems under uncertain circumstance. To improve the reliability of the system and reduce the water and energy consumption, the influence of different uncertain parameters is taken into consideration. The chance constrained programming method is used to build a model under uncertain conditions, where the confidence level indicates the degree of constraint violation. Probability distribution functions are used to describe the form of uncertain parameters. The objective is to minimize the total cost and obtain the optimal cooling network configuration simultaneously.An algorithm based on Monte Carlo method is proposed, and GAMS software is used to solve the mixed integer nonlinear programming model. A case is optimized to verify the validity of the model. Compared with the deterministic optimization method, the results show that when considering the different types of uncertain parameters, a system with better economy and reliability can be obtained(total cost can be reduced at least 2%).展开更多
The influence of temperature, chloride ions and sulfide ions on the anticorrosion behavior of 316L stainless steel in simulated cooling water was studied by electrochemical impedance spectroscopy and anodic polarizati...The influence of temperature, chloride ions and sulfide ions on the anticorrosion behavior of 316L stainless steel in simulated cooling water was studied by electrochemical impedance spectroscopy and anodic polarization curves. The results show that the film resistance increases with the solution temperature but decreases after 8 days’ immersion, which indicates that the film formed at higher temperature has inferior anticorrosion behavior; Chloride ions and sulfide ions have remarkable effects on the electrochemical property of 316L stainless steel in simulated cooling water and the pitting potential declines with the concentration of chloride ions; the passivation current has no obvious effect; the rise of the concentration of sulfide ions obviously increases the passivation current, but the pitting potential changes little, which indicates that the two types of ions may have different effects on destructing passive film of stainless steel. The critical concentration of chloride ions causing anodic potential curve’s change in simulated cooling water is 250 mg/L for 316 L stainless. The effect of sulfide ions on the corrosion resistance behavior of stainless steel is increasing the passivation current density Ip. The addition of 6 mg/L sulfide ions to the solution makes Ip of 316 L increase by 0.5 times.展开更多
The controlled runout table cooling is essential in determining the final mechanical properties and flatness of steel strip.The heat of a hot steel strip is mainly extracted by cooling water during runout.In order to ...The controlled runout table cooling is essential in determining the final mechanical properties and flatness of steel strip.The heat of a hot steel strip is mainly extracted by cooling water during runout.In order to study the heat transfer by water jet impingement boiling during runout,apilot facility was constructed at the University of British Columbia.On this pilot facility,the water jet impingement tests were carried out under various cooling conditions to investigate the effect of processing parameters,such as cooling water temperature,water jet impingement velocity,initial strip temperature,water flow rate,water nozzle diameter and array of water nozzles,on the heat transfer of heated strip.The results obtained contribute to the optimization of cooling water during runout.展开更多
A series of orthogonal array experiments were conducted using carbon source, ammonia nitrogen and total phosphorus （TP） as major influencing factors to investigate the effects of nutrients on biofouling formation an...A series of orthogonal array experiments were conducted using carbon source, ammonia nitrogen and total phosphorus （TP） as major influencing factors to investigate the effects of nutrients on biofouling formation and preponderant bacteria diversity in the recirculatiug cooling water system. Carbon source was demonstrated to be the most significant determinant affecting the biofouling formation. A minimum biofouling outcome was obtained when BOD2, NHa＋-N and TP were 25, 10, and 1 mg/L, respectively. Then the preponderant bacteria strains in biofouling mass under two typical culture conditions （negative and favorable） were identified applying both traditional biochemical methods and further molecular biology technology with phylogenetic affiliation analysis, which indicated that Enterobacteriaceae Enterobacter, Micrococcaceae Staphylococcus, Bacillaceae Bacillus, Enterobacteriaceae Proteus, Neisseriaceae Neisseria and Pseudomonadaceae Pseudomonas were dominant under negative condition, while Enterobacteriaceae Klebsiella, Enterobacteriaceae Enterobacter and Microbacterium - under favorable one.展开更多
The STAR-CCM+software is used to investigate the flow inside a cooling water jacket of an in-line six-cylinder diesel engine.The results show that the average flow velocity of the cooling water inside the jacket is 1....The STAR-CCM+software is used to investigate the flow inside a cooling water jacket of an in-line six-cylinder diesel engine.The results show that the average flow velocity of the cooling water inside the jacket is 1.669 m/s while the flow velocity distribution is not uniform for each cylinder.Moreover,the fluid velocity in proximity to the cylinder head is too low,thereby affecting the cooling performances of the water jacket.Two corresponding structural optimization schemes are proposed to mitigate this issue and the post-optimization performances of the water jacket are discussed in detail.展开更多
Mesoporous SiO_2 microspheres were synthesized using the sol-gel method and were characterized by TEM, FT-IR and BET techniques. The diameter of the microspheres is about 100—150 nm, and the average mesopore diameter...Mesoporous SiO_2 microspheres were synthesized using the sol-gel method and were characterized by TEM, FT-IR and BET techniques. The diameter of the microspheres is about 100—150 nm, and the average mesopore diameter is 2.55 nm, while the specific surface area is 1 088.9 m2/g. Mesoporous SiO_2 microspheres adsorb glutaraldehyde and immobilize laccase by means of the aldehyde group in glutaral which can react with the amidogen of laccase. The immobilization conditions were optimized at a glutaraldehyde concentration of 0.75%, a crosslinking time of 8 h, a laccase concentration of 0.04 L/L and an immobilization time of 10 h. When diesel leakage concentration was 80 mg/L, the highest corrosion inhibition efficiency of immobilized laccase reached 49.23%, which was slightly lower than the corrosion inhibition efficiency of free laccase(59%). The diesel degradation ratio could reach up to 45%. It has been proved that the immobilized laccase could degrade diesel to inhibit corrosion.展开更多
With its high strength and hardness, wear-resistant steel has become an important material in the field of construction machinery manufacturing.Given that quenching technology is a crucial component of wear-resistant ...With its high strength and hardness, wear-resistant steel has become an important material in the field of construction machinery manufacturing.Given that quenching technology is a crucial component of wear-resistant steel production, the selection of the cooling method to be used during this process is important.In this study, the feasibility of quenching wear-resistant steel by air-atomized water spray cooling was studied, and the cooling rate, microstructure, and hardness of wear-resistant steel under various cooling device structures were analyzed.The results reveal that the air-atomized water spray cooling method is an effective technique in quenching wear-resistant steel.Furthermore, martensite and uniform hardness were obtained by the air-atomized water spray cooling technique.As the space between the nozzles in each row in the device increased, the cooling rate was reduced during quenching.Meanwhile, the martensite content decreased, and more carbides were observed in the martensitic structure.A mixture comprising self-tempered martensite and bainite was formed at a large distance over a longer period of time.All these factors resulted in lower hardness and worse property uniformity.展开更多
The slight-alkalization of generator internal cooling water(GICW)is widely used to inhibit the corrosion of hollow copper conductor and thereby ensure the safe operation of the generator.CO_(2) inleakage is increasing...The slight-alkalization of generator internal cooling water(GICW)is widely used to inhibit the corrosion of hollow copper conductor and thereby ensure the safe operation of the generator.CO_(2) inleakage is increasingly identified as a potential security risk for GICW system.In this paper,the influence of CO_(2) inleakage on the slight-alkalization of GICW was theoretically discussed.Based on the equilibriums of the CO_(2)-NaOH-H_(2)O system,CO_(2) inleakage saturation was derived to quantify the amount of the dissolved CO_(2) in GICW.This parameter can be directly calculated with the measured conductivity and the[Na+]of GICW.The influence of CO_(2) inleakage on the slight-alkalization conditioning of GICW and the measurement of its water quality parameters were then analyzed.The more severe the inleakage,the narrower the water quality operation ranges of GICW,resulting in the more difficult the slight-alkalization conditioning of GICW.The temperature calibrations of the conductivity and the pH value of GICW show nonlinear correlations with the amount of CO_(2) inleakage and the NaOH dosage.This study provides insights into the influence of CO_(2) inleakage on the slight-alkalization of GICW,which can serve as the theoretical basis for the actual slight-alkalization when CO_(2) inleakage occurs.展开更多
The cooling water flow rate for hearth of large blast furnaces was calculated by simulation. The results show that the cooling water flow rate shall be above 4 200m3/ h for hearth of large blast furnaces; to meet requ...The cooling water flow rate for hearth of large blast furnaces was calculated by simulation. The results show that the cooling water flow rate shall be above 4 200m3/ h for hearth of large blast furnaces; to meet requirements of the increasing smelting intensity and to ensure the safety at the end of the first campaign,the designed maximum cooling water flow rate should be 5 900m3/ h; according to the flow distribution stability and the calculated resistance loss,hearth cooling stave pipes with the specification of 76 mm × 6 mm shall be adopted to assure the flow velocity in pipes of hearth cooling stave in the range of 1. 9- 2. 3 m / s.展开更多
Friction stir welding (FSW) with water cooling and air cooling was used to weld 2219-T62 aluminum alloy joints with a thickness of 20 mm. The effect of cooling conditions on the corrosion resistance of joints in 3.5% ...Friction stir welding (FSW) with water cooling and air cooling was used to weld 2219-T62 aluminum alloy joints with a thickness of 20 mm. The effect of cooling conditions on the corrosion resistance of joints in 3.5% NaCl solution was investigated using the open circuit potential (OCP), the potentiodynamic polarization, and the corrosion morphology after immersing for different time. And the precipitates distribution was characterized by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The results reveal that the weld nugget zone (WNZ) owning positive potential, lower corrosion current density and fine and uniform precipitates, is much more difficult to corrode than the heat affected zone (HAZ) and the base metal (BM). Compared with air-cooled joint, the water-cooled joint has better corrosion resistance. In addition, the results of microstructure observation show that the potential, distribution and size of second phase particles determine the corrosion resistance of FSW AA2219 alloy joints in chlorine-contained solution.展开更多
In plant factories,the plant microclimate is affected by the control system,plant physiological activities and aerodynamic characteristics of leaves,which often leads to poor ventilation uniformity,suboptimal environm...In plant factories,the plant microclimate is affected by the control system,plant physiological activities and aerodynamic characteristics of leaves,which often leads to poor ventilation uniformity,suboptimal environmental conditions and inefficient air conditioning.In this study,interlayer cool airflow(ILCA)was used to introduce room air into plants’internal canopy through vent holes in cultivation boards and air layer between cultivation boards and nutrient solution surface(interlayer).By using optimal operating parameters at a room temperature of 28℃,the ILCA system achieved similar cooling effects in the absence of a conventional air conditioning system and achieved an energy saving of 50.8% while bringing about positive microclimate change in the interlayer and nutrient solution.This resulted in significantly reduced root growth by 41.7% without a negative influence on lettuce crop yield.Future development in this precise microclimate control method is predicted to replace the conventional cooling(air conditioning)systems for crop production in plant factories.展开更多
Cooling water systems(CWSs)are extensively utilized in various industries to eliminate the excess heat and converse energy.Studies on CWSs mainly concentrated on finding the optimal cooler network structure.In additio...Cooling water systems(CWSs)are extensively utilized in various industries to eliminate the excess heat and converse energy.Studies on CWSs mainly concentrated on finding the optimal cooler network structure.In addition,some works also considered the optimal design under varied operation conditions.However,in these works,once the optimal design of the cooler's network is determined,its arrangement remains fixed and cannot be adapted to accommodate diverse operating conditions.In this work,a flexible topology network concept is proposed to make the adjustment of network structure possible under different operation conditions.The CWS with integrated air cooler and flexible topology network has better overall performance,represented by a mixed integer nonlinear programming(MINLP)model that require advanced tools such as GAMS software.Case studies revealed that the proposed methodology can realize better energy-saving performance,and improve the economic performance under varied operation conditions.The impact of critical flexible nodes on system configuration and economy is achieved by sensitivity analysis.展开更多
Kathon(CMI-MI),a mixture of 5-chloro-2-methyl-4-isothiazolin-3-one(CMI)and 2-methyl-4-isothiazolin-3-one(MI),was extensively used in industry as a nonoxidizing biocide or disinfectant.However,it would show adverse eff...Kathon(CMI-MI),a mixture of 5-chloro-2-methyl-4-isothiazolin-3-one(CMI)and 2-methyl-4-isothiazolin-3-one(MI),was extensively used in industry as a nonoxidizing biocide or disinfectant.However,it would show adverse effects on aquatic life when it is discharged into surface water.In this study,the removal performance,parameter influence,degradation products and enhancement of subsequent biodegradation of CMI-MI in UV/H_(2)O_(2)system were systematically investigated.The degradation rate of CMI-MI could reach 90%under UV irradiation for 20 min when the dosage of H_(2)O_(2)was 0.3 mmol·L^(–1).The DOC(dissolved organic carbon)mineralization rate of CMI-MI could reach 35%under certain conditions([H_(2)O_(2)]=0.3 mmol·L^(–1),UV irradiation for 40 min).kobs was inversely proportional to the concentration of CMI-MI and proportional to the concentration of H_(2)O_(2).The degradation rate of CMIMI was almost unchanged in the pH range from 4 to 10.Except the presence of CO_(3)^(2-)inhibited the removal rate of CMI-MI,SO_(4)^(2-),Cl^(-),NO_(3)^(-),and NH_(4)^(+) did not interfere with the degradation of CMI-MI in the system.It was found that UV/H_(2)O_(2)system had lower energy consumption and more economic advantage compared with UV/PS system by comparing the EEO(electric energy per order)values under the same conditions.Two main organic products were identified,namely HCOOH and CH_(3)NH_(2).There’s also the formation of Cl^(-)and SO_(4)^(2-).After UV and UV/H_(2)O_(2)photolysis,the biochemical properties of CMI-MI solution were obviously improved,especially the UV/H_(2)O_(2)treatment effect was better,indicating that UV/H_(2)O_(2)technology is expected to combine with biotechnology to remove CMI-MI effectively and environmentally friendly from wastewater.展开更多
In order to improve the heat dissipation capability of motor controller for new energy vehicles,the water cooled radiator with multiple channels is optimized in this paper.The heat conduction between the heat source I...In order to improve the heat dissipation capability of motor controller for new energy vehicles,the water cooled radiator with multiple channels is optimized in this paper.The heat conduction between the heat source IGBT and the radiator,the convective heat transfer between the radiator and the coolant,the mechanical strength and the manufacturing cost are comprehensively considered during the optimization process.The power loss and thermal resistance of the IGBT unit are calculated at first,and finite element model of the radiator is established.On this basis,multi-physics coupling analysis of the water cooled radiator is carried out.Secondly,the sensitivity analysis is applied to verify the influence of structural parameters on the heat dissipation performance of the radiator system.The influence of coolant inlet velocity v,number of cooling ribs n,height of radiator ribs H on the maximum temperature rise T,the temperature difference ΔT between phase U and W,and the coolant pressure lossΔP are analyzed in depth,and the optimal range of the structural parameters for heat dissipation is obtained.Finally,an experimental platform was set up to verify the performance of the proposed structure of water cooled radiator for motor controller of new energy vehicle.The results show that the heat dissipation capability of the proposed radiator is improved compared with the initial design.展开更多
基金financially supported by the Programs of the National Natural Science Foundation of China(Nos.51604065,51090384,51674084,51174051,and 51574082)the National Basic Research Program of China(No.2013CB632603)+1 种基金the Fundamental Funds for the Central Universities(Nos.150203003 and 150202001)the National Key Technology Research and development Program(No.2015BAB19B02)
文摘A water cooling treatment was applied in the coal-based reduction of high-chromium vanadium and titanium （V-Ti-Cr） iron ore from the Hongge region of Panzhihua, China. Its effects on the metallization ratio （η）, S removal ratio （Rs）, and P removal ratio （Rp） were studied and analyzed on the basis of chemical composition determined via inductively coupled plasma optical emission spectroscopy. The metallic iron particle size and the element distribution of Fe, V, Cr, and Ti in a reduced briquette after water cooling treatment at 1350℃ were determined and observed via scanning electron microscopy. The results show that the water cooling treatment improved the η, Rs, and Rp in the coal-based reduction of V-Ti-Cr iron ore compared to those obtained with a furnace cooling treatment. Meanwhile, the particle size of metallic iron obtained via the water cooling treatment was smaller than that of metallic iron obtained via the furnace cooling treatment; however, the particle size reached 70 μm at 1350℃, which is substantially larger than the minimum particle size required （20 μm） for magnetic separation. Therefore, the water cooling treatment described in this work is a good method for improving the quality of metallic iron in coal-based reduction and it could be applied in the coal-based reduction of V-Ti-Cr iron ore followed by magnetic separation.
文摘Mathematical physics equations are often utilized to describe physical phenomena in various fields of science and engineering.One such equation is the Fourier equation,which is a commonly used and effective method for evaluating the effectiveness of temperature control measures for mass concrete.One important measure for temperature control in mass concrete is the use of cooling water pipes.However,the mismatch of grids between large-scale concrete models and small-scale cooling pipe models can result in a significant waste of calculation time when using the finite element method.Moreover,the temperature of the water in the cooling pipe needs to be iteratively calculated during the thermal transfer process.The substructure method can effectively solve this problem,and it has been validated by scholars.The Abaqus/Python secondary development technology provides engineers with enough flexibility to combine the substructure method with an iteration algorithm,which enables the creation of a parametric modeling calculation for cooling water pipes.This paper proposes such a method,which involves iterating the water pipe boundary and establishing the water pipe unit substructure to numerically simulate the concrete temperature field that contains a cooling water pipe.To verify the feasibility and accuracy of the proposed method,two classic numerical examples were analyzed.The results showed that this method has good applicability in cooling pipe calculations.When the value of the iteration parameterαis 0.4,the boundary temperature of the cooling water pipes can meet the accuracy requirements after 4∼5 iterations,effectively improving the computational efficiency.Overall,this approach provides a useful tool for engineers to analyze the temperature control measures accurately and efficiently for mass concrete,such as cooling water pipes,using Abaqus/Python secondary development.
基金supported by the National Natural Science Foundation of China under grant Nos. 51301178 and 51331008
文摘3-mm-thick 5083Al-H19 rolled plates were friction stir welded(FSW) at tool rotation rates of 800 and200 rpm with and without additional water cooling. With decreasing the rotation rate and applying water cooling, softening in the FSW joint was significantly reduced. At a low rotation rate of 200 rpm with additional water cooling, almost no obvious softening was observed in the FSW joint, and therefore a FSW5083Al-H19 joint with nearly equal strength to the base material(BM) was obtained. Furthermore, the grains in the nugget zone were considerably refined with reducing the heat input and ultrafine equiaxed grains of about 800 nm were obtained in the lowest heat input condition. This work provides an effective method to achieve high property FSW joints of precipitate-hardened and work-hardened Al alloys.
文摘Two different flow channel configurations on thermal resistances associated with the behavior of cooling of power device were studied in this paper. ANSYS Icepak 14.0 has been adopted as a numerical simulation tool. The simulation results from this study showed that the shapes of channels in cooling radiator play an important role in the thermal management of water cooling radiation system. The optimal channel design could improve the heat- dissipating efficiency by 80% in water cooling radiation system. The result also indicated that the thermal resistance of heat sinks decreased with the volumetric flow rate and the number of cylindrical columns in the flow channel. Experimental results were obtained under certain channel configurations and volume rates. Moreover, the results of numerical simulation can be explained well by the experimental results.
基金National Natural Science Foundation(9174110013) Aviation Power Fund(614B090310)
文摘To obtain the outlet temperature of combustor,a kind of high-temperature and water cooling thermocouple was designed.The main factors affecting the results of thermocouple measurement were analyzed after numerical simulation.Results showed that the high-temperature water cooling thermocouple can achieve high temperature measurement under the condition of 2 400 K.With the increase of the distance between the water cooling structure and the stagnation cover,the temperature measurement result was more accurate,and the increase in the area ratio of the inlet and outlet of the stagnation cover within a reasonable range can make the measurement results more accurate.The surface emissivity of the measuring point had a great influence on the radiation error.The pressure and flow rate of cooling water can be effectively reduced after adding zirconia coating onto the surface of the rake body.
基金The authors are grateful for the National Natural Science Foundation of China(No.51905366 and U1810122)Yantai high-end talent introduction"Double Hundred Plan"(2021)Key Research and Development Program of Shanxi Province(201903D421076).
文摘AZ31 Mg alloy with heterogeneous bimodal grain structure(smaller grain size of 5-20µm and coarser grain size of 100-200µm)was subjected to accumulated extrusion bonding(AEB)at 250℃combined with two-stage artificial cooling in this work,viz.local water cooling and artificial cooling.The microstructure developed consecutively as a result of discontinuous dynamic recrystallization(DDRX)for the AEBed samples.{10-12}tensile twinning also played an important role for the AEB with local water cooling at the initial extrusion stage in the container.Local water cooling could further reduce the DRXed grain size to~2.1µm comparing that without water cooling.And the grain growth rate was reduced by artificial cooling out of extrusion die.Under the combination of two-stage cooling,the fine DRXed grains at sizing band were almost retained with average grain size of~2.3µm after the sheet out of extrusion die,and the unDRXed grains with high residual dislocation density accumulation were also reserved.The tensile tests results indicated that a good strength-ductility balance with a high ultimate tensile strength(319 MPa vs.412 MPa)and fracture elongation(19.9%vs.30.3%)were obtained.The strength enhancement was mainly owing to the grain refinement and local residual plastic strain reserved by the artificial cooling.The excellent ductility originated from fine DRXed microstructure and ED-tilt double peak texture.
基金Financial support from the National Natural Science Foundation of China (22022816, 22078358)。
文摘Recent research on deterministic methods for circulating cooling water systems optimization has been well developed. However, the actual operating conditions of the system are mostly variable, so the system obtained under deterministic conditions may not be stable and economical. This paper studies the optimization of circulating cooling water systems under uncertain circumstance. To improve the reliability of the system and reduce the water and energy consumption, the influence of different uncertain parameters is taken into consideration. The chance constrained programming method is used to build a model under uncertain conditions, where the confidence level indicates the degree of constraint violation. Probability distribution functions are used to describe the form of uncertain parameters. The objective is to minimize the total cost and obtain the optimal cooling network configuration simultaneously.An algorithm based on Monte Carlo method is proposed, and GAMS software is used to solve the mixed integer nonlinear programming model. A case is optimized to verify the validity of the model. Compared with the deterministic optimization method, the results show that when considering the different types of uncertain parameters, a system with better economy and reliability can be obtained(total cost can be reduced at least 2%).
文摘The influence of temperature, chloride ions and sulfide ions on the anticorrosion behavior of 316L stainless steel in simulated cooling water was studied by electrochemical impedance spectroscopy and anodic polarization curves. The results show that the film resistance increases with the solution temperature but decreases after 8 days’ immersion, which indicates that the film formed at higher temperature has inferior anticorrosion behavior; Chloride ions and sulfide ions have remarkable effects on the electrochemical property of 316L stainless steel in simulated cooling water and the pitting potential declines with the concentration of chloride ions; the passivation current has no obvious effect; the rise of the concentration of sulfide ions obviously increases the passivation current, but the pitting potential changes little, which indicates that the two types of ions may have different effects on destructing passive film of stainless steel. The critical concentration of chloride ions causing anodic potential curve’s change in simulated cooling water is 250 mg/L for 316 L stainless. The effect of sulfide ions on the corrosion resistance behavior of stainless steel is increasing the passivation current density Ip. The addition of 6 mg/L sulfide ions to the solution makes Ip of 316 L increase by 0.5 times.
文摘The controlled runout table cooling is essential in determining the final mechanical properties and flatness of steel strip.The heat of a hot steel strip is mainly extracted by cooling water during runout.In order to study the heat transfer by water jet impingement boiling during runout,apilot facility was constructed at the University of British Columbia.On this pilot facility,the water jet impingement tests were carried out under various cooling conditions to investigate the effect of processing parameters,such as cooling water temperature,water jet impingement velocity,initial strip temperature,water flow rate,water nozzle diameter and array of water nozzles,on the heat transfer of heated strip.The results obtained contribute to the optimization of cooling water during runout.
基金supported by the National Natural Science Foundation of China (No.20707040)the State Key Laboratory of Pollution Control and Resource Reuse Foundation(No. PCRRF08002).
文摘A series of orthogonal array experiments were conducted using carbon source, ammonia nitrogen and total phosphorus （TP） as major influencing factors to investigate the effects of nutrients on biofouling formation and preponderant bacteria diversity in the recirculatiug cooling water system. Carbon source was demonstrated to be the most significant determinant affecting the biofouling formation. A minimum biofouling outcome was obtained when BOD2, NHa＋-N and TP were 25, 10, and 1 mg/L, respectively. Then the preponderant bacteria strains in biofouling mass under two typical culture conditions （negative and favorable） were identified applying both traditional biochemical methods and further molecular biology technology with phylogenetic affiliation analysis, which indicated that Enterobacteriaceae Enterobacter, Micrococcaceae Staphylococcus, Bacillaceae Bacillus, Enterobacteriaceae Proteus, Neisseriaceae Neisseria and Pseudomonadaceae Pseudomonas were dominant under negative condition, while Enterobacteriaceae Klebsiella, Enterobacteriaceae Enterobacter and Microbacterium - under favorable one.
文摘The STAR-CCM+software is used to investigate the flow inside a cooling water jacket of an in-line six-cylinder diesel engine.The results show that the average flow velocity of the cooling water inside the jacket is 1.669 m/s while the flow velocity distribution is not uniform for each cylinder.Moreover,the fluid velocity in proximity to the cylinder head is too low,thereby affecting the cooling performances of the water jacket.Two corresponding structural optimization schemes are proposed to mitigate this issue and the post-optimization performances of the water jacket are discussed in detail.
基金supported by the Foundation for Top Talents Program of China University of Petroleum
文摘Mesoporous SiO_2 microspheres were synthesized using the sol-gel method and were characterized by TEM, FT-IR and BET techniques. The diameter of the microspheres is about 100—150 nm, and the average mesopore diameter is 2.55 nm, while the specific surface area is 1 088.9 m2/g. Mesoporous SiO_2 microspheres adsorb glutaraldehyde and immobilize laccase by means of the aldehyde group in glutaral which can react with the amidogen of laccase. The immobilization conditions were optimized at a glutaraldehyde concentration of 0.75%, a crosslinking time of 8 h, a laccase concentration of 0.04 L/L and an immobilization time of 10 h. When diesel leakage concentration was 80 mg/L, the highest corrosion inhibition efficiency of immobilized laccase reached 49.23%, which was slightly lower than the corrosion inhibition efficiency of free laccase(59%). The diesel degradation ratio could reach up to 45%. It has been proved that the immobilized laccase could degrade diesel to inhibit corrosion.
文摘With its high strength and hardness, wear-resistant steel has become an important material in the field of construction machinery manufacturing.Given that quenching technology is a crucial component of wear-resistant steel production, the selection of the cooling method to be used during this process is important.In this study, the feasibility of quenching wear-resistant steel by air-atomized water spray cooling was studied, and the cooling rate, microstructure, and hardness of wear-resistant steel under various cooling device structures were analyzed.The results reveal that the air-atomized water spray cooling method is an effective technique in quenching wear-resistant steel.Furthermore, martensite and uniform hardness were obtained by the air-atomized water spray cooling technique.As the space between the nozzles in each row in the device increased, the cooling rate was reduced during quenching.Meanwhile, the martensite content decreased, and more carbides were observed in the martensitic structure.A mixture comprising self-tempered martensite and bainite was formed at a large distance over a longer period of time.All these factors resulted in lower hardness and worse property uniformity.
文摘The slight-alkalization of generator internal cooling water(GICW)is widely used to inhibit the corrosion of hollow copper conductor and thereby ensure the safe operation of the generator.CO_(2) inleakage is increasingly identified as a potential security risk for GICW system.In this paper,the influence of CO_(2) inleakage on the slight-alkalization of GICW was theoretically discussed.Based on the equilibriums of the CO_(2)-NaOH-H_(2)O system,CO_(2) inleakage saturation was derived to quantify the amount of the dissolved CO_(2) in GICW.This parameter can be directly calculated with the measured conductivity and the[Na+]of GICW.The influence of CO_(2) inleakage on the slight-alkalization conditioning of GICW and the measurement of its water quality parameters were then analyzed.The more severe the inleakage,the narrower the water quality operation ranges of GICW,resulting in the more difficult the slight-alkalization conditioning of GICW.The temperature calibrations of the conductivity and the pH value of GICW show nonlinear correlations with the amount of CO_(2) inleakage and the NaOH dosage.This study provides insights into the influence of CO_(2) inleakage on the slight-alkalization of GICW,which can serve as the theoretical basis for the actual slight-alkalization when CO_(2) inleakage occurs.
文摘The cooling water flow rate for hearth of large blast furnaces was calculated by simulation. The results show that the cooling water flow rate shall be above 4 200m3/ h for hearth of large blast furnaces; to meet requirements of the increasing smelting intensity and to ensure the safety at the end of the first campaign,the designed maximum cooling water flow rate should be 5 900m3/ h; according to the flow distribution stability and the calculated resistance loss,hearth cooling stave pipes with the specification of 76 mm × 6 mm shall be adopted to assure the flow velocity in pipes of hearth cooling stave in the range of 1. 9- 2. 3 m / s.
基金Project (51405392) supported by the National Natural Science Foundation of ChinaProject (2019T120954) supported by the China Postdoctoral Science Foundation+1 种基金Project (3102019MS0404) supported by Fundamental Research Funds for the Central Universities, ChinaProject (2018BSHQYXMZZ31) supported by the Postdoctoral Science Foundation of Shaanxi Province, China。
文摘Friction stir welding (FSW) with water cooling and air cooling was used to weld 2219-T62 aluminum alloy joints with a thickness of 20 mm. The effect of cooling conditions on the corrosion resistance of joints in 3.5% NaCl solution was investigated using the open circuit potential (OCP), the potentiodynamic polarization, and the corrosion morphology after immersing for different time. And the precipitates distribution was characterized by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The results reveal that the weld nugget zone (WNZ) owning positive potential, lower corrosion current density and fine and uniform precipitates, is much more difficult to corrode than the heat affected zone (HAZ) and the base metal (BM). Compared with air-cooled joint, the water-cooled joint has better corrosion resistance. In addition, the results of microstructure observation show that the potential, distribution and size of second phase particles determine the corrosion resistance of FSW AA2219 alloy joints in chlorine-contained solution.
基金This work was supported by the National Natural Science Foundation of China(31701969)the Key Projects of Ningxia Key R&D Program Fund,China(2018BBF02012)the Science and Technology Program of Shaanxi Province,China(2017ZDXM-NY-057).
文摘In plant factories,the plant microclimate is affected by the control system,plant physiological activities and aerodynamic characteristics of leaves,which often leads to poor ventilation uniformity,suboptimal environmental conditions and inefficient air conditioning.In this study,interlayer cool airflow(ILCA)was used to introduce room air into plants’internal canopy through vent holes in cultivation boards and air layer between cultivation boards and nutrient solution surface(interlayer).By using optimal operating parameters at a room temperature of 28℃,the ILCA system achieved similar cooling effects in the absence of a conventional air conditioning system and achieved an energy saving of 50.8% while bringing about positive microclimate change in the interlayer and nutrient solution.This resulted in significantly reduced root growth by 41.7% without a negative influence on lettuce crop yield.Future development in this precise microclimate control method is predicted to replace the conventional cooling(air conditioning)systems for crop production in plant factories.
基金Financial support from the National Natural Science Foundation of China under Grant(Nos.22022816 and 22078358)
文摘Cooling water systems(CWSs)are extensively utilized in various industries to eliminate the excess heat and converse energy.Studies on CWSs mainly concentrated on finding the optimal cooler network structure.In addition,some works also considered the optimal design under varied operation conditions.However,in these works,once the optimal design of the cooler's network is determined,its arrangement remains fixed and cannot be adapted to accommodate diverse operating conditions.In this work,a flexible topology network concept is proposed to make the adjustment of network structure possible under different operation conditions.The CWS with integrated air cooler and flexible topology network has better overall performance,represented by a mixed integer nonlinear programming(MINLP)model that require advanced tools such as GAMS software.Case studies revealed that the proposed methodology can realize better energy-saving performance,and improve the economic performance under varied operation conditions.The impact of critical flexible nodes on system configuration and economy is achieved by sensitivity analysis.
基金support of experimental Instrument Platform of Shandong Taihe Water Treatment Technology Co.,LTD.
文摘Kathon(CMI-MI),a mixture of 5-chloro-2-methyl-4-isothiazolin-3-one(CMI)and 2-methyl-4-isothiazolin-3-one(MI),was extensively used in industry as a nonoxidizing biocide or disinfectant.However,it would show adverse effects on aquatic life when it is discharged into surface water.In this study,the removal performance,parameter influence,degradation products and enhancement of subsequent biodegradation of CMI-MI in UV/H_(2)O_(2)system were systematically investigated.The degradation rate of CMI-MI could reach 90%under UV irradiation for 20 min when the dosage of H_(2)O_(2)was 0.3 mmol·L^(–1).The DOC(dissolved organic carbon)mineralization rate of CMI-MI could reach 35%under certain conditions([H_(2)O_(2)]=0.3 mmol·L^(–1),UV irradiation for 40 min).kobs was inversely proportional to the concentration of CMI-MI and proportional to the concentration of H_(2)O_(2).The degradation rate of CMIMI was almost unchanged in the pH range from 4 to 10.Except the presence of CO_(3)^(2-)inhibited the removal rate of CMI-MI,SO_(4)^(2-),Cl^(-),NO_(3)^(-),and NH_(4)^(+) did not interfere with the degradation of CMI-MI in the system.It was found that UV/H_(2)O_(2)system had lower energy consumption and more economic advantage compared with UV/PS system by comparing the EEO(electric energy per order)values under the same conditions.Two main organic products were identified,namely HCOOH and CH_(3)NH_(2).There’s also the formation of Cl^(-)and SO_(4)^(2-).After UV and UV/H_(2)O_(2)photolysis,the biochemical properties of CMI-MI solution were obviously improved,especially the UV/H_(2)O_(2)treatment effect was better,indicating that UV/H_(2)O_(2)technology is expected to combine with biotechnology to remove CMI-MI effectively and environmentally friendly from wastewater.
基金supported in part by the National Natural Science Foundation of China(61503132)。
文摘In order to improve the heat dissipation capability of motor controller for new energy vehicles,the water cooled radiator with multiple channels is optimized in this paper.The heat conduction between the heat source IGBT and the radiator,the convective heat transfer between the radiator and the coolant,the mechanical strength and the manufacturing cost are comprehensively considered during the optimization process.The power loss and thermal resistance of the IGBT unit are calculated at first,and finite element model of the radiator is established.On this basis,multi-physics coupling analysis of the water cooled radiator is carried out.Secondly,the sensitivity analysis is applied to verify the influence of structural parameters on the heat dissipation performance of the radiator system.The influence of coolant inlet velocity v,number of cooling ribs n,height of radiator ribs H on the maximum temperature rise T,the temperature difference ΔT between phase U and W,and the coolant pressure lossΔP are analyzed in depth,and the optimal range of the structural parameters for heat dissipation is obtained.Finally,an experimental platform was set up to verify the performance of the proposed structure of water cooled radiator for motor controller of new energy vehicle.The results show that the heat dissipation capability of the proposed radiator is improved compared with the initial design.
