The poor corrosion and wear resistances of Mg alloys seriously limit their potential applications in various industries.The conventional epoxy coating easily forms many intrinsic defects during the solidification proc...The poor corrosion and wear resistances of Mg alloys seriously limit their potential applications in various industries.The conventional epoxy coating easily forms many intrinsic defects during the solidification process,which cannot provide sufficient protection.In the current study,we design a double-layer epoxy composite coating on Mg alloy with enhanced anti-corrosion/wear properties,via the spin-assisted assembly technique.The outer layer is functionalized graphene(FG)in waterborne epoxy resin(WEP)and the inner layer is Ce-based conversion(Ce)film.The FG sheets can be homogeneously dispersed within the epoxy matrix to fill the intrinsic defects and improve the barrier capability.The Ce film connects the outer layer with the substrate,showing the transition effect.The corrosion rate of Ce/WEP/FG composite coating is 2131 times lower than that of bare Mg alloy,and the wear rate is decreased by~90%.The improved corrosion resistance is attributed to the labyrinth effect(hindering the penetration of corrosive medium)and the obstruction of galvanic coupling behavior.The synergistic effect derived from the FG sheet and blocking layer exhibits great potential in realizing the improvement of multi-functional integration,which will open up a new avenue for the development of novel composite protection coatings of Mg alloys.展开更多
The double-layer NiCr-Cr_(3)C_(2)/Ni-Zn-Al_(2)O_(3) coatings with sufficient corrosion and wear resistance were prepared on low carbon steel substrates.The intermediate layers Ni-Zn-Al_(2)O_(3) were fabricated by usin...The double-layer NiCr-Cr_(3)C_(2)/Ni-Zn-Al_(2)O_(3) coatings with sufficient corrosion and wear resistance were prepared on low carbon steel substrates.The intermediate layers Ni-Zn-Al_(2)O_(3) were fabricated by using low-pressure cold spray (LPCS) method to improve the salt fog corrosion resistance properties of the supersonic plasma spray (SPS) NiCr-Cr_(3)C_(2) coatings.The friction and wear performance for the double-layer and single-layer NiCr-Cr_(3)C_(2) coatings were carried out by line-contact reciprocating sliding,respectively.Combined with the coating surface analysis techniques,the effect of the salt fog corrosion on the tribological properties of the double-layer coatings was studied.The results showed that the double-layer coatings exhibited better wear resistance than that of the single-layer coatings,due to the better corrosion resistance of the intermediate layer;the wear mass losses of the double-layer coatings was reduced by 70%than that of the single layer coatings and the wear mechanism of coatings after salt fog corrosion conditions is mainly corrosion wear.展开更多
The movement mode of snakes is crawling,and the living environment of snakes with numerous branches and stones will cause plenty of wear for the snake scales.There are plenty of surface structures and morphology on sn...The movement mode of snakes is crawling,and the living environment of snakes with numerous branches and stones will cause plenty of wear for the snake scales.There are plenty of surface structures and morphology on snake scales to avoid severe wear.Among them,the research towards the keeled structure on snake scales is missing.Therefore,in this research,the wear resistance improvement of the keeled structure on the snake scales and the overlapped distribution of snake scales are investigated.The keeled and smooth snake scales were 3D printed and they were distributed on the substrate in the overlapped or paralleled ways.Besides these four samples with keeled/smooth scales and overlapped/paralleled distributed,there is also a reference sample with the same thickness.Based on the tribology test,the number of grooves of samples with the keeled structures is higher than that of samples with smooth surfaces,which indicates that the keeled structure dramatically enhances the wear resistance of snake scales,especially during the wear in the vertical direction.The experiment on surface morphology greatly compromised the result of the tribology test.In addition,the bottom portion of the keeled snake scales can be protected by the keeled structure.Besides,the overlapped distribution can protect the central region of snake scales and provide double-layer protection of the snake body.Overall,the keeled structure and the overlapped distribution play a significant part in the improvement of wear resistance of the snake skin.These findings can enhance the knowledge of the reptiles-mimic surface structure and facilitate the application of military uniforms under high-wear conditions.展开更多
Titanium nitride(TiN), characterized by its high hardness and strength, was widely used as ceramic coating to improve the wear resistance of matrix materials. In this work, AlCrFeNiTi_(x) high-entropy alloy(HEA) powde...Titanium nitride(TiN), characterized by its high hardness and strength, was widely used as ceramic coating to improve the wear resistance of matrix materials. In this work, AlCrFeNiTi_(x) high-entropy alloy(HEA) powders were synthesized by direct electrochemical reduction in molten salt from the mixed metal oxides. Then,TiN ceramic coating on the AlCrFeNiTi_x bulk HEA containing the topologically close-packed(TCP) phase(σphase, Laves phase, and Ti_(3)Al phase) was prepared by vacuum hot pressing sintering, where nitride element come from boron nitride parting agent sprayed on the graphite mold. The effect of titanium content on the crystal structure, microstructure, hardness, and wear resistance of the products were investigated by X-ray diffraction, field emission scanning electron microscope, field emission electron-probe microanalysis,Vickers hardness tester, and friction–abrasion testing machine. The bulk HEAs exhibit excellent hardness and its hardness increases significantly with the increase of titanium content. The wear mechanism changes from both of predominantly delamination and accompanied oxidative wear to single delamination wear,which is due to ultra-high melting point and high hot hardness of TiN, that can effectively prevent the oxidation and deformation of the worn surface. Formation of the ceramic coatings containing the TiN second phase and TCP phase are the key factor to AlCrFeNiTi_x alloy with the excellent hardness and wear properties.展开更多
In order to improve the fire resistance,water resistance and wear resistance of ordinary plywood products in the wood processing industry,three composite structures of plywood products S1,S2 and S3 were designed in th...In order to improve the fire resistance,water resistance and wear resistance of ordinary plywood products in the wood processing industry,three composite structures of plywood products S1,S2 and S3 were designed in this paper,and a reasonable production process was proposed.Through the physical and mechanical properties and fire resistance testing and technical and economic analysis,the applicability of composite plywood was evaluated.The results of the study showed that the physical mechanics of the three kinds of composite structure plywood met the standard requirements,and their fire resistance was far better than that of ordinary plywood.Among them,the S1 structural board had the best overall physical and mechanical properties.The S3 structural board showed the best fire resistance,which was about 1.9 times more than that of ordinary plywood,and the added cost was the lowest.The thin cork board added to the S2 structural board had poor fire performance since the air in the cork board cavities had a certain combustion-supporting effect,which inhibited the fire resistance of high-pressure laminate(HPL)layer.Moreover,the additional cost of the S2 board was the highest,and its comprehensive performance was the worst.The S3 structural plywood product composed of HPL fireproof board with a thickness of about 1 mm in the surface layer and ordinary plywood with a thickness of about 12 mm in the core layer was the most cost-effective product,which could meet the needs of various fields such as construction,home furnishing,decoration and transportation.展开更多
The wear behavior of an as-received Mg-Zn-Y-Zr alloy before and after a facile heat treatment was investigated under sliding in air and 0.5 wt.%NaCl solution.Results revealed that the wear resistance of the alloy was ...The wear behavior of an as-received Mg-Zn-Y-Zr alloy before and after a facile heat treatment was investigated under sliding in air and 0.5 wt.%NaCl solution.Results revealed that the wear resistance of the alloy was remarkably enhanced after the heat treatment,irrespective of testing condition.The wear mechanism was predominantly abrasive wear accompanied by oxidation under the dry sliding condition,while corrosive wear was dominant under sliding in the NaCl solution.The superior corrosive wear resistance was attributed to the homogenous distribution of fine I-phase precipitates in the alloy by the heat treatment,leading to a reduction in wear,corrosion as well as wear-corrosion synergy.The wear-accelerated corrosion rate was remarkably alleviated after the heat treatment.展开更多
A chemical composite plating of Ni-B_(4)C was used to prepare the surface-modified zirconia toughened alumina(ZTA)ceramic particles.The ceramic preforms were prepared by the plated ZTA and sodium silicate solution bin...A chemical composite plating of Ni-B_(4)C was used to prepare the surface-modified zirconia toughened alumina(ZTA)ceramic particles.The ceramic preforms were prepared by the plated ZTA and sodium silicate solution binder,followed by casting infiltration to prepare the ZTA particles reinforced high chromium cast iron(HCCI)composites.The result reveals that a distinct interface layer forms at the ZTA/HCCI interface,which consists of phases of ZrB_(2),FeB,Fe_(2)B,and NaSiO_(4).The interfacial wettability between ZTA and HCCI is improved by the diffusion and reaction of Ni and B_(4)C.The wear test reveals that the Ni-B_(4)C plated ZTA particles can effectively improve the wear resistance of the ZTA/HCCI composite,and the wear rate of the composite is decreased to 11.6%of HCCI.展开更多
This work focuses on the development of carpets from sand, fabrics of cotton fiber and mosquito nets and rubber latex. Following a study on the choice of the best formulations, the quantity of rubber latex used for sh...This work focuses on the development of carpets from sand, fabrics of cotton fiber and mosquito nets and rubber latex. Following a study on the choice of the best formulations, the quantity of rubber latex used for shaping varies between 14% and 18% (latex/sand + latex ratio) for the carpet with the fabric of mosquito nets and between 16% and 18% for the one made with the fabric of cotton fiber. Thus, with a mixture of sand, fiber fabrics (cotton and mosquito nets) and rubber latex, carpets were developed. In addition, the wear test carried out on these samples indicates that it is possible to produce carpets with the new material made of rubber sand and latex: SABLATEX At room temperature. Following the characterization test, it resorts to only 16% latex with cotton fiber fabric, allowing to have carpets with good mechanical characteristics.展开更多
To improve the mechanical properties and wear resistance of ZA27 alloy, Si was introduced to the alloy, and the effect of Si alloying and T6 heat treatment on the microstructure, mechanical properties and wear resista...To improve the mechanical properties and wear resistance of ZA27 alloy, Si was introduced to the alloy, and the effect of Si alloying and T6 heat treatment on the microstructure, mechanical properties and wear resistance was investigated. The results show that with 0.55% Si, the microstructure of the alloy can be refined effectively, which leads to the increase of hardness. But the tensile strength and elongation decrease because Si undermines the integrity of the matrix. On the other hand, the dendrites are transformed into a desired α+η+(α+η)mixture with T6 heat treatment, which introduces a remarkable increase to the elongation and hardness of the alloy. The wear resistance of the ZA27 alloy with Si alloying is significantly better than that of the ZA27 alloy without Si. With the increase of Si addition, the wear resistance of the alloy firstly increases and then decreases.In the alloy without Si alloying, severe plastic deformation and large delamination were observed on the worn surface of the alloy. However, with the increase of Si, the main wear mechanism transformed to abrasive wear gradually. In addition, the T6 treatment can further improve the wear resistance of the alloy with Si alloying.展开更多
Nitriding is employed for the hard Fe electrodeposition to produce a hard-facing and antiwear coating. It only takes 1 h for the hard Fe coating, which is much shorter than nitriding the Fe and steel. The results show...Nitriding is employed for the hard Fe electrodeposition to produce a hard-facing and antiwear coating. It only takes 1 h for the hard Fe coating, which is much shorter than nitriding the Fe and steel. The results showed that the nitriding can increase the microhardness, wear resistance of the coating, as well as the bonding strength of the coating with the substrate. Additionally it can eliminate the brittleness, turn the internal stress of the coating from tension to compression. The wear resistance of the nitrided Fe coating is 4.6 times as high as that of Cr coating. It is simple and economic to combine hard be electroplating and nitriding, which is a good technology of the tribological surface modification.展开更多
Nickel-based alloy coatings were widely used for the remanufacturing of dies and moulds by laser cladding,but the crack sensitivity would be increase due to the higher strength and hardness,which reduced the wear resi...Nickel-based alloy coatings were widely used for the remanufacturing of dies and moulds by laser cladding,but the crack sensitivity would be increase due to the higher strength and hardness,which reduced the wear resistance of Ni-based alloys.In this paper,Ni-based coatings with the addition of a plastic phase(an austenitic stainless net)were prepared using laser cladding technology,and the CeO_(2)was added in cladding layers.The cracking mechanism,microhardness,microstructure,phase composition,and wear properties were investigated.The relationship between thermal stress and the elastic and plastic fracture had been developed from the standpoint of fracture mechan-ics and thermal elastic fracture mechanics.The fracture criterion of the nickel-based coating was obtained,and the study has shown that the crack sensitivity could be reduced by decreasing the thermal expansion coefficientΔα.Thus,a new method was proposed,which the stainless steel nets were prefabricated on the substrate.It was found that the number of cracks reduced significantly with the addition of stainless steel net.When the stainless steel net with 14 mesh was added in Ni-based coatings,the average microhardness of nickel composite coating was 565 HV_(0.2),which was 2.6 times higher than that of the 45 steel substrate.Although the rare earth oxide 4 wt.%CeO_(2)and stainless steel net were added in the Ni-based coating reducing the microhardness(the average microhardness is 425 HV_(0.2)),the wear resistance of it improved substantially.The wear volume of Ni-based composite coating was 0.56×10^(−5) mm^(3)·N^(−1)·m^(−1),which was 85.1%lower than that of 45 steel.The experiment results have shown that the Nickel-based composite coating is equipped with low crack sensitivity and high abrasive resistance with austenitic stainless net and the rare earth oxide 4 wt.%CeO2.This research offers an efficient solution to produce components with low crack susceptibility and high wear-resistance coatings fabricated by laser cladding.展开更多
Epoxy resin powder coating has been successfully applied on the corrosion protection of magnesium lithium alloys.However,poor wear resistance and microcracks formed during the solidification have limited it extensive ...Epoxy resin powder coating has been successfully applied on the corrosion protection of magnesium lithium alloys.However,poor wear resistance and microcracks formed during the solidification have limited it extensive application.There are limited approaches to exploit such anti-corrosion and mechanical properties of magnesium lithium alloys.Herein,the epoxy resin powder coating with polydopamine modified molybdenum disulfide(MoS_(2)@PDA-EP powder coating with 0,0.1,0.2,0.5,1.0 wt.%loading)was well prepared by melt extrusion to investigate its anticorrosion performance and wear resistance.The results revealed that the addition of MoS_(2)@PDA enhanced the adhesion strength between coatings and alloys,wear resistance and corrosion protection of the powder coatings.Among them,the optimum was obtained by 0.2 wt.%MoS_(2)@PDA-EP powder coating which could be attributed to well dispersion and efficient adhesion with coating matrix.To conclude,MoS_(2)@PDA-EP powder coating is meaningfully beneficial for the anticorrosive and wear performance improvement of magnesium lithium alloys.展开更多
It has recently been found that TiNt shape memory alloy has another attractive property; high resistance to wear. The wear resistance of this alloy benefits from its pseudoelasticity (PE). It has, however, been notice...It has recently been found that TiNt shape memory alloy has another attractive property; high resistance to wear. The wear resistance of this alloy benefits from its pseudoelasticity (PE). It has, however, been noticed that other mechanical properties also affect the wear resistance, especially the hardness. Research was conducted to investigate the correlation between the wear resistance and both the PE and hardness. It has been demonstrated that when the PE is high, lower hardness leads to higher wear resistance.展开更多
High wear resistance,low cytotoxicity and excellent antibacterial properties are the basis for osseointegration of implant materials.Polyetheretherketone(PEEK)has been considered as a potential implant material due to...High wear resistance,low cytotoxicity and excellent antibacterial properties are the basis for osseointegration of implant materials.Polyetheretherketone(PEEK)has been considered as a potential implant material due to its excellent biocompatibility,natural radiolucency and mechanical properties.In this work,to improve the wear resistance,cytotoxicity and antibacterial properties of PEEK,carbon fiber(CFR)and Black Phosphorus(BP)were used to synergistically modify PEEK by two methods,deposition of BP coating on CFR-PEEK and BP/CFR-PEEK coating on Ti6Al4V(TC4)through electrostatic spraying.After CFR and BP synergistically modified PEEK,the friction coefficient of BP coating on CFR-PEEK and BP/CFR-PEEK coating were 0.14±0.01 and 0.09±0.02,respectively.The wear volume of BP coating on CFR-PEEK(30.54±1.32)was higher than that of BP/CFR-PEEK coating(9.46±1.32),which indicated that BP/CFR-PEEK coating showed high wear resistance.The difference in wear resistance may be caused by the fact that BP was not easily oxidized in BP/CFR-PEEK coating.In addition,BP coating on CFR-PEEK and BP/CFR-PEEK coating showed no obvious cytotoxicity to L929 cell and presented excellent antibacterial efficiency(up to 94.5%±2.8%and 96.0%±3.8%,respectively)against Staphylococcus aureus(S.aureus).It was concluded that BP/CFR-PEEK coating exhibited high wear resistance,low cytotoxicity and excellent antibacterial properties against S.aureus,which might provide a foundation for osseointegration of implants.展开更多
The wear resistance of iron(Fe)-matrix materials could be improved through the in situ formation of vanadium carbide particles(VCp)with high hardness.However,brittleness and low impact toughness limit their applicatio...The wear resistance of iron(Fe)-matrix materials could be improved through the in situ formation of vanadium carbide particles(VCp)with high hardness.However,brittleness and low impact toughness limit their application in several industries due to addition of higher carbon content.Carbon-partitioning treatment plays an important role in tuning the microstructure and mechanical properties of in situ VCp-reinforced Fe-matrix composite.In this study,the influences of carbon-partitioning temperatures and times on the microstructure,mechanical properties,and wear resistance of in situ VCp-reinforced Fe-matrix composite were investigated.The experimental results indicated that a certain amount of retained austenite could be stabilized at room temperature through the carbon-partitioning treatment.Microhardness of in situ VCp-reinforced Fematrix composite under carbon-partitioning treatment could be decreased,but impact toughness was improved accordingly when wear resistance was enhanced.In addition,the enhancement of wear resistance could be attributed to transformation-induced plasticity(TRIP)effect,and phase transformation was caused fromγ-Fe(face-centered cubic structure,fcc)toα-Fe(body-centered cubic structure,bcc)under a certain load.展开更多
Based on the fundamental investigations of ageing characteristics and microstructures, pedermance properties of monotectoid Zn-Al based alloy ZnAl35Cu3Si2 (in wt-%) named ZA-35 were studied. The test results showed th...Based on the fundamental investigations of ageing characteristics and microstructures, pedermance properties of monotectoid Zn-Al based alloy ZnAl35Cu3Si2 (in wt-%) named ZA-35 were studied. The test results showed the ZA-35 alloy displayed better bearing wear resistance than copper bronze and lower coefficient of thermal expansion than other Zn-Al alloys. These excellent performance properties have been verified by practical applications.展开更多
WC-Co reinforced C276 alloy composite coatings are fabricated on Q235 steel by laser melting deposition.The microstructure,hardness,wear performance,and electrochemical corrosion behavior of composite coating are stud...WC-Co reinforced C276 alloy composite coatings are fabricated on Q235 steel by laser melting deposition.The microstructure,hardness,wear performance,and electrochemical corrosion behavior of composite coating are studied.The results show that WC-Co particles are mostly uniformly distributed in the coating and provide favorable conditions for heterogeneous nucleation.The microstructure of C276/WC-Co composite coatings is composed of γ-Ni solid solution dendrites and MoNi solid solution eutectics.The WC-Co particles can effectively improve the hardness and wear resistance of C276 alloy.The average hardness of the composite coating containing 10-wt% WC-Co(447 HV_(0.2)) are 1.26 times higher than that of the C276 alloy(356 HV_(0.2)).The wear rate of composite coating containing 10-wt% WC-Co(6.95 ×10^(-3) mg/m) is just 3.5% of that of C276 coating(196.23 × 10^(-3) mg/m).However,comparing with Hastelloy C276,the corrosion resistance of C276/WC-Co composite coating decreases.展开更多
In recent years,the coating prepared by laser cladding has attracted much attention in the field of wear research.In this work,AlCrFeNiMo_(0.5)Si_(x)(x=0,0.5,1.0,1.5,2.0)high-entropy alloy coatings were designed and p...In recent years,the coating prepared by laser cladding has attracted much attention in the field of wear research.In this work,AlCrFeNiMo_(0.5)Si_(x)(x=0,0.5,1.0,1.5,2.0)high-entropy alloy coatings were designed and prepared on Q235 steel by laser cladding.The effect of Si content on microstructure,microhardness and wear resistance of the coatings was studied in detail.The results indicate that the AlCrFeNiMo_(0.5)Si_(x) highentropy alloy coatings show an excellent bonding between substrate and the cladding layer.The AlCrFeNiMo_(0.5)Si_(x) coatings are composed of nano-precipitated phase with BCC structure and matrix with ordered B2 structure.With the addition of Si,the white phase(Cr,Mo)_(3)Si with cubic structure appears in the interdendritic,and the morphology of the coating(x=2.0)transforms into lamellar eutectic-like structures.The addition of Si enhances the microhardness and significantly improves the wear resistance of the coatings.As x increases from 0 to 2.0,the average hardness of the cladding zone increases from 632 HV to 835 HV,and the wear rate decreases from 1.64×10^(-5) mm^(3)·(N·m)^(-1) to 5.13×10^(-6) mm^(3)·(N·m)^(-1).When x≥1.5,the decreasing trend of the wear rate gradually slows down.The wear rates of Si1.5 and Si2.0 coatings are 5.85×10^(-6) mm^(3)·(N·m)^(-1) and 5.13×10^(-6) mm^(3)·(N·m)^(-1),respectively,which is an order of magnitude lower than that of Q235 steel.展开更多
In this research,plasma electrolytic oxidation coatings were prepared on AZ31 Mg alloy in a silicate-based solution containing K_(2)TiF_(6) using bipolar and soft sparking waveforms with 10,20,and 30%cathodic duty cyc...In this research,plasma electrolytic oxidation coatings were prepared on AZ31 Mg alloy in a silicate-based solution containing K_(2)TiF_(6) using bipolar and soft sparking waveforms with 10,20,and 30%cathodic duty cycles.The coatings displayed a net-like surface morphology consisted of irregular micro-pores,micro-cracks,fused oxide particles,and a sintered structure.Due to the incorporation of TiO_(2) colloidal particles and the cathodic pulse repair effect,most of the micro-pores were sealed.Long-term corrosion performance of the coatings was investigated using electrochemical impedance spectroscopy during immersion in 3.5 wt.%NaCl solution up to 14 days.The coating grown by the soft sparking waveform with a 20%cathodic duty cycle having the lowest porosity(6.2%)and a sharp layer concentrated in F element at the substrate/coating interface shows the highest corrosion resistance.The friction coefficient of this coating has remained stable during the sliding even under 5 N normal load,showing relatively higher wear resistance than other coatings.The coating produced using the equivalent unipolar waveform,as the reference specimen,showed the highest friction coefficient and the lowest wear resistance despite its highest micro-hardness.展开更多
The compromise between strength and plasticity has greatly limited the potential application of particles reinforced magnesium matrix composites(MMCs).In this work,the Ti particles reinforced AZ31 magnesium(Mg)matrix ...The compromise between strength and plasticity has greatly limited the potential application of particles reinforced magnesium matrix composites(MMCs).In this work,the Ti particles reinforced AZ31 magnesium(Mg)matrix composites achieved simultaneous improvement in strength,elongation and wear resistance.The Ti particles reinforced AZ31 composites were fabricated by ultrasonic-assisted stir casting with hot extrusion.The results showed that a strong interfacial bonding was obtained at Ti/Mg interface because of the formation of semicoherent orientation relationship of Ti Al/Mg,Ti Al/Al_(2)Ti and Al_(2)Ti/Mg interfaces.The as-extruded 6 wt.%Ti/AZ31 composite presented the best compressive mechanical properties and wear resistance with ultimate tensile strength,elongation and wear rate of 327 MPa,20.4%and 9.026×10^(-3)mm^(3)/m,obviously higher than those of AZ31 alloys.The enhanced mechanical properties were attributed to the grain refinement and strong interfacial bonding.The improved wear resistance was closely related to the increased hardness of composites and the formation of protective oxidation films.展开更多
基金the National Natural Science Foundation of China(Grant number 51771178)Shaanxi Outstanding Youth Fund project(Grant number 2021JC-45)+2 种基金Key international cooperation projects in Shaanxi Province(Grant number 2020KWZ-007)the Major Program of Science and Technology in Shaanxi Province(Grant number20191102006)Open Fund of State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body(Grant number 32115019)。
文摘The poor corrosion and wear resistances of Mg alloys seriously limit their potential applications in various industries.The conventional epoxy coating easily forms many intrinsic defects during the solidification process,which cannot provide sufficient protection.In the current study,we design a double-layer epoxy composite coating on Mg alloy with enhanced anti-corrosion/wear properties,via the spin-assisted assembly technique.The outer layer is functionalized graphene(FG)in waterborne epoxy resin(WEP)and the inner layer is Ce-based conversion(Ce)film.The FG sheets can be homogeneously dispersed within the epoxy matrix to fill the intrinsic defects and improve the barrier capability.The Ce film connects the outer layer with the substrate,showing the transition effect.The corrosion rate of Ce/WEP/FG composite coating is 2131 times lower than that of bare Mg alloy,and the wear rate is decreased by~90%.The improved corrosion resistance is attributed to the labyrinth effect(hindering the penetration of corrosive medium)and the obstruction of galvanic coupling behavior.The synergistic effect derived from the FG sheet and blocking layer exhibits great potential in realizing the improvement of multi-functional integration,which will open up a new avenue for the development of novel composite protection coatings of Mg alloys.
基金Fundamental Research Funds for Central Universities Project (No. 1CX05021A)Shandong Provincial Key R&D Plan Project (No. 2GHY15108)Shandong Postdoctoral Innovation Project and Qingdao Postdoctoral Applied Research Project。
文摘The double-layer NiCr-Cr_(3)C_(2)/Ni-Zn-Al_(2)O_(3) coatings with sufficient corrosion and wear resistance were prepared on low carbon steel substrates.The intermediate layers Ni-Zn-Al_(2)O_(3) were fabricated by using low-pressure cold spray (LPCS) method to improve the salt fog corrosion resistance properties of the supersonic plasma spray (SPS) NiCr-Cr_(3)C_(2) coatings.The friction and wear performance for the double-layer and single-layer NiCr-Cr_(3)C_(2) coatings were carried out by line-contact reciprocating sliding,respectively.Combined with the coating surface analysis techniques,the effect of the salt fog corrosion on the tribological properties of the double-layer coatings was studied.The results showed that the double-layer coatings exhibited better wear resistance than that of the single-layer coatings,due to the better corrosion resistance of the intermediate layer;the wear mass losses of the double-layer coatings was reduced by 70%than that of the single layer coatings and the wear mechanism of coatings after salt fog corrosion conditions is mainly corrosion wear.
基金funded By Key Scientific And Technological Program Of Ningbo City(No.2021Z108)Yongjiang Talent Introduction Programme(No.2021A-154-G).
文摘The movement mode of snakes is crawling,and the living environment of snakes with numerous branches and stones will cause plenty of wear for the snake scales.There are plenty of surface structures and morphology on snake scales to avoid severe wear.Among them,the research towards the keeled structure on snake scales is missing.Therefore,in this research,the wear resistance improvement of the keeled structure on the snake scales and the overlapped distribution of snake scales are investigated.The keeled and smooth snake scales were 3D printed and they were distributed on the substrate in the overlapped or paralleled ways.Besides these four samples with keeled/smooth scales and overlapped/paralleled distributed,there is also a reference sample with the same thickness.Based on the tribology test,the number of grooves of samples with the keeled structures is higher than that of samples with smooth surfaces,which indicates that the keeled structure dramatically enhances the wear resistance of snake scales,especially during the wear in the vertical direction.The experiment on surface morphology greatly compromised the result of the tribology test.In addition,the bottom portion of the keeled snake scales can be protected by the keeled structure.Besides,the overlapped distribution can protect the central region of snake scales and provide double-layer protection of the snake body.Overall,the keeled structure and the overlapped distribution play a significant part in the improvement of wear resistance of the snake skin.These findings can enhance the knowledge of the reptiles-mimic surface structure and facilitate the application of military uniforms under high-wear conditions.
基金supported by the National Natural Science Foundation of China (52174299)the Chongqing Key Laboratory of Vanadium-Titanium Metallurgy and New Materials, Chongqing University, Chongqing 400044, China。
文摘Titanium nitride(TiN), characterized by its high hardness and strength, was widely used as ceramic coating to improve the wear resistance of matrix materials. In this work, AlCrFeNiTi_(x) high-entropy alloy(HEA) powders were synthesized by direct electrochemical reduction in molten salt from the mixed metal oxides. Then,TiN ceramic coating on the AlCrFeNiTi_x bulk HEA containing the topologically close-packed(TCP) phase(σphase, Laves phase, and Ti_(3)Al phase) was prepared by vacuum hot pressing sintering, where nitride element come from boron nitride parting agent sprayed on the graphite mold. The effect of titanium content on the crystal structure, microstructure, hardness, and wear resistance of the products were investigated by X-ray diffraction, field emission scanning electron microscope, field emission electron-probe microanalysis,Vickers hardness tester, and friction–abrasion testing machine. The bulk HEAs exhibit excellent hardness and its hardness increases significantly with the increase of titanium content. The wear mechanism changes from both of predominantly delamination and accompanied oxidative wear to single delamination wear,which is due to ultra-high melting point and high hot hardness of TiN, that can effectively prevent the oxidation and deformation of the worn surface. Formation of the ceramic coatings containing the TiN second phase and TCP phase are the key factor to AlCrFeNiTi_x alloy with the excellent hardness and wear properties.
基金This work was supported by the 2020 Jiangsu Provincial Department of Science and Technology Policy Guidance Category(North Jiangsu Science and Technology Special SZ-L YG202014).
文摘In order to improve the fire resistance,water resistance and wear resistance of ordinary plywood products in the wood processing industry,three composite structures of plywood products S1,S2 and S3 were designed in this paper,and a reasonable production process was proposed.Through the physical and mechanical properties and fire resistance testing and technical and economic analysis,the applicability of composite plywood was evaluated.The results of the study showed that the physical mechanics of the three kinds of composite structure plywood met the standard requirements,and their fire resistance was far better than that of ordinary plywood.Among them,the S1 structural board had the best overall physical and mechanical properties.The S3 structural board showed the best fire resistance,which was about 1.9 times more than that of ordinary plywood,and the added cost was the lowest.The thin cork board added to the S2 structural board had poor fire performance since the air in the cork board cavities had a certain combustion-supporting effect,which inhibited the fire resistance of high-pressure laminate(HPL)layer.Moreover,the additional cost of the S2 board was the highest,and its comprehensive performance was the worst.The S3 structural plywood product composed of HPL fireproof board with a thickness of about 1 mm in the surface layer and ordinary plywood with a thickness of about 12 mm in the core layer was the most cost-effective product,which could meet the needs of various fields such as construction,home furnishing,decoration and transportation.
基金the National Natural Science Foundation of China Projects under Grant[Nos.5207011217,51871211 and 51701129]。
文摘The wear behavior of an as-received Mg-Zn-Y-Zr alloy before and after a facile heat treatment was investigated under sliding in air and 0.5 wt.%NaCl solution.Results revealed that the wear resistance of the alloy was remarkably enhanced after the heat treatment,irrespective of testing condition.The wear mechanism was predominantly abrasive wear accompanied by oxidation under the dry sliding condition,while corrosive wear was dominant under sliding in the NaCl solution.The superior corrosive wear resistance was attributed to the homogenous distribution of fine I-phase precipitates in the alloy by the heat treatment,leading to a reduction in wear,corrosion as well as wear-corrosion synergy.The wear-accelerated corrosion rate was remarkably alleviated after the heat treatment.
基金financially supported by the National Natural Science Foundation of China(52005217)the University Research Platform and Research Projects of Guangdong Education Department(2022ZDZX3003)+2 种基金Basic and Applied Basic Research Fund Project of Guangdong Province in China(2022A1515010091,2021A1515010523,and 2020A1515110020)Basic Scientific Research Projects of Central Universities(No.21620344)Jinan University Open Fund for Advanced Materials(JNIWRM2021004)。
文摘A chemical composite plating of Ni-B_(4)C was used to prepare the surface-modified zirconia toughened alumina(ZTA)ceramic particles.The ceramic preforms were prepared by the plated ZTA and sodium silicate solution binder,followed by casting infiltration to prepare the ZTA particles reinforced high chromium cast iron(HCCI)composites.The result reveals that a distinct interface layer forms at the ZTA/HCCI interface,which consists of phases of ZrB_(2),FeB,Fe_(2)B,and NaSiO_(4).The interfacial wettability between ZTA and HCCI is improved by the diffusion and reaction of Ni and B_(4)C.The wear test reveals that the Ni-B_(4)C plated ZTA particles can effectively improve the wear resistance of the ZTA/HCCI composite,and the wear rate of the composite is decreased to 11.6%of HCCI.
文摘This work focuses on the development of carpets from sand, fabrics of cotton fiber and mosquito nets and rubber latex. Following a study on the choice of the best formulations, the quantity of rubber latex used for shaping varies between 14% and 18% (latex/sand + latex ratio) for the carpet with the fabric of mosquito nets and between 16% and 18% for the one made with the fabric of cotton fiber. Thus, with a mixture of sand, fiber fabrics (cotton and mosquito nets) and rubber latex, carpets were developed. In addition, the wear test carried out on these samples indicates that it is possible to produce carpets with the new material made of rubber sand and latex: SABLATEX At room temperature. Following the characterization test, it resorts to only 16% latex with cotton fiber fabric, allowing to have carpets with good mechanical characteristics.
文摘To improve the mechanical properties and wear resistance of ZA27 alloy, Si was introduced to the alloy, and the effect of Si alloying and T6 heat treatment on the microstructure, mechanical properties and wear resistance was investigated. The results show that with 0.55% Si, the microstructure of the alloy can be refined effectively, which leads to the increase of hardness. But the tensile strength and elongation decrease because Si undermines the integrity of the matrix. On the other hand, the dendrites are transformed into a desired α+η+(α+η)mixture with T6 heat treatment, which introduces a remarkable increase to the elongation and hardness of the alloy. The wear resistance of the ZA27 alloy with Si alloying is significantly better than that of the ZA27 alloy without Si. With the increase of Si addition, the wear resistance of the alloy firstly increases and then decreases.In the alloy without Si alloying, severe plastic deformation and large delamination were observed on the worn surface of the alloy. However, with the increase of Si, the main wear mechanism transformed to abrasive wear gradually. In addition, the T6 treatment can further improve the wear resistance of the alloy with Si alloying.
文摘Nitriding is employed for the hard Fe electrodeposition to produce a hard-facing and antiwear coating. It only takes 1 h for the hard Fe coating, which is much shorter than nitriding the Fe and steel. The results showed that the nitriding can increase the microhardness, wear resistance of the coating, as well as the bonding strength of the coating with the substrate. Additionally it can eliminate the brittleness, turn the internal stress of the coating from tension to compression. The wear resistance of the nitrided Fe coating is 4.6 times as high as that of Cr coating. It is simple and economic to combine hard be electroplating and nitriding, which is a good technology of the tribological surface modification.
基金Supported by National Key R&D Program of China(Grant No.2018YFB1105100)National Natural Science Foundation of China(Grant No.51975246)+5 种基金Jilin Provincial Science and Technology Development Plan of China(Grant Nos.20190302123GX,YDZJ202101ZYTS134)the State Key Laboratory of Automotive Simulation and Control-ziyoutansuoxiangmu(202013)Interdisciplinary Research Funding Program for Doctoral Candidates of Jilin University(101832020DJX052)Science and Technology Project of Jilin Education Department(Grant No.JJKH20200958KJ)Program for JLU Science and Technology Innovative Research Team(Grant No.2019TD-34)the Advanced Manufacturing Project of Provincial School Construction of Jilin Province of China(Grant No.SXGJSF2017-2).
文摘Nickel-based alloy coatings were widely used for the remanufacturing of dies and moulds by laser cladding,but the crack sensitivity would be increase due to the higher strength and hardness,which reduced the wear resistance of Ni-based alloys.In this paper,Ni-based coatings with the addition of a plastic phase(an austenitic stainless net)were prepared using laser cladding technology,and the CeO_(2)was added in cladding layers.The cracking mechanism,microhardness,microstructure,phase composition,and wear properties were investigated.The relationship between thermal stress and the elastic and plastic fracture had been developed from the standpoint of fracture mechan-ics and thermal elastic fracture mechanics.The fracture criterion of the nickel-based coating was obtained,and the study has shown that the crack sensitivity could be reduced by decreasing the thermal expansion coefficientΔα.Thus,a new method was proposed,which the stainless steel nets were prefabricated on the substrate.It was found that the number of cracks reduced significantly with the addition of stainless steel net.When the stainless steel net with 14 mesh was added in Ni-based coatings,the average microhardness of nickel composite coating was 565 HV_(0.2),which was 2.6 times higher than that of the 45 steel substrate.Although the rare earth oxide 4 wt.%CeO_(2)and stainless steel net were added in the Ni-based coating reducing the microhardness(the average microhardness is 425 HV_(0.2)),the wear resistance of it improved substantially.The wear volume of Ni-based composite coating was 0.56×10^(−5) mm^(3)·N^(−1)·m^(−1),which was 85.1%lower than that of 45 steel.The experiment results have shown that the Nickel-based composite coating is equipped with low crack sensitivity and high abrasive resistance with austenitic stainless net and the rare earth oxide 4 wt.%CeO2.This research offers an efficient solution to produce components with low crack susceptibility and high wear-resistance coatings fabricated by laser cladding.
基金financial support provided by the National Natural Science Foundation of China(Grant No.U1806225)the National Natural Science Foundation of China(Grant No.51908092)the Joint Funds of the National Natural Science Foundation of China-Guangdong(Grant No.U1801254)。
文摘Epoxy resin powder coating has been successfully applied on the corrosion protection of magnesium lithium alloys.However,poor wear resistance and microcracks formed during the solidification have limited it extensive application.There are limited approaches to exploit such anti-corrosion and mechanical properties of magnesium lithium alloys.Herein,the epoxy resin powder coating with polydopamine modified molybdenum disulfide(MoS_(2)@PDA-EP powder coating with 0,0.1,0.2,0.5,1.0 wt.%loading)was well prepared by melt extrusion to investigate its anticorrosion performance and wear resistance.The results revealed that the addition of MoS_(2)@PDA enhanced the adhesion strength between coatings and alloys,wear resistance and corrosion protection of the powder coatings.Among them,the optimum was obtained by 0.2 wt.%MoS_(2)@PDA-EP powder coating which could be attributed to well dispersion and efficient adhesion with coating matrix.To conclude,MoS_(2)@PDA-EP powder coating is meaningfully beneficial for the anticorrosive and wear performance improvement of magnesium lithium alloys.
文摘It has recently been found that TiNt shape memory alloy has another attractive property; high resistance to wear. The wear resistance of this alloy benefits from its pseudoelasticity (PE). It has, however, been noticed that other mechanical properties also affect the wear resistance, especially the hardness. Research was conducted to investigate the correlation between the wear resistance and both the PE and hardness. It has been demonstrated that when the PE is high, lower hardness leads to higher wear resistance.
文摘High wear resistance,low cytotoxicity and excellent antibacterial properties are the basis for osseointegration of implant materials.Polyetheretherketone(PEEK)has been considered as a potential implant material due to its excellent biocompatibility,natural radiolucency and mechanical properties.In this work,to improve the wear resistance,cytotoxicity and antibacterial properties of PEEK,carbon fiber(CFR)and Black Phosphorus(BP)were used to synergistically modify PEEK by two methods,deposition of BP coating on CFR-PEEK and BP/CFR-PEEK coating on Ti6Al4V(TC4)through electrostatic spraying.After CFR and BP synergistically modified PEEK,the friction coefficient of BP coating on CFR-PEEK and BP/CFR-PEEK coating were 0.14±0.01 and 0.09±0.02,respectively.The wear volume of BP coating on CFR-PEEK(30.54±1.32)was higher than that of BP/CFR-PEEK coating(9.46±1.32),which indicated that BP/CFR-PEEK coating showed high wear resistance.The difference in wear resistance may be caused by the fact that BP was not easily oxidized in BP/CFR-PEEK coating.In addition,BP coating on CFR-PEEK and BP/CFR-PEEK coating showed no obvious cytotoxicity to L929 cell and presented excellent antibacterial efficiency(up to 94.5%±2.8%and 96.0%±3.8%,respectively)against Staphylococcus aureus(S.aureus).It was concluded that BP/CFR-PEEK coating exhibited high wear resistance,low cytotoxicity and excellent antibacterial properties against S.aureus,which might provide a foundation for osseointegration of implants.
基金financially supported by the China Postdoctoral Foundation (No. 2019M650339)Guangdong Basic and Applied Basic Research Foundation (No. 2019A1515011858)+3 种基金Hunan Provincial Natural Science Foundation, China (No. 2019JJ50807)the State Key Laboratory of High Performance Complex Manufacturing, China (No. ZZYJKT2017-01)the DGUT Innovation Center of Robotics and Intelligent Equipment of China (No. KCYCXPT2017006)the Key Laboratory of Robotics and Intelligent Equipment of Guangdong Regular Institutions of Higher Education, China (No. 2017KSYS009)
文摘The wear resistance of iron(Fe)-matrix materials could be improved through the in situ formation of vanadium carbide particles(VCp)with high hardness.However,brittleness and low impact toughness limit their application in several industries due to addition of higher carbon content.Carbon-partitioning treatment plays an important role in tuning the microstructure and mechanical properties of in situ VCp-reinforced Fe-matrix composite.In this study,the influences of carbon-partitioning temperatures and times on the microstructure,mechanical properties,and wear resistance of in situ VCp-reinforced Fe-matrix composite were investigated.The experimental results indicated that a certain amount of retained austenite could be stabilized at room temperature through the carbon-partitioning treatment.Microhardness of in situ VCp-reinforced Fematrix composite under carbon-partitioning treatment could be decreased,but impact toughness was improved accordingly when wear resistance was enhanced.In addition,the enhancement of wear resistance could be attributed to transformation-induced plasticity(TRIP)effect,and phase transformation was caused fromγ-Fe(face-centered cubic structure,fcc)toα-Fe(body-centered cubic structure,bcc)under a certain load.
文摘Based on the fundamental investigations of ageing characteristics and microstructures, pedermance properties of monotectoid Zn-Al based alloy ZnAl35Cu3Si2 (in wt-%) named ZA-35 were studied. The test results showed the ZA-35 alloy displayed better bearing wear resistance than copper bronze and lower coefficient of thermal expansion than other Zn-Al alloys. These excellent performance properties have been verified by practical applications.
基金Project supported by the National Key Research and Development Program of China(Grant No.2017YFB1103604)the Industrial Transformation and Upgrading Funds of the Ministry of Industry and Information Technology,China(Grant No.RZJC-XM19-004)+2 种基金the Tianjin Municipal Special Program of Talents Development for Excellent Youth Scholars,China(Grant No.TJTZJH-QNBJRC-2-15)the National Natural Science Foundation of China(Grant No.61475117)the Scientific Research Program of Tianjin Municipal Education Commission,China(Grant No.2018KJ206)。
文摘WC-Co reinforced C276 alloy composite coatings are fabricated on Q235 steel by laser melting deposition.The microstructure,hardness,wear performance,and electrochemical corrosion behavior of composite coating are studied.The results show that WC-Co particles are mostly uniformly distributed in the coating and provide favorable conditions for heterogeneous nucleation.The microstructure of C276/WC-Co composite coatings is composed of γ-Ni solid solution dendrites and MoNi solid solution eutectics.The WC-Co particles can effectively improve the hardness and wear resistance of C276 alloy.The average hardness of the composite coating containing 10-wt% WC-Co(447 HV_(0.2)) are 1.26 times higher than that of the C276 alloy(356 HV_(0.2)).The wear rate of composite coating containing 10-wt% WC-Co(6.95 ×10^(-3) mg/m) is just 3.5% of that of C276 coating(196.23 × 10^(-3) mg/m).However,comparing with Hastelloy C276,the corrosion resistance of C276/WC-Co composite coating decreases.
基金supported by the National Natural Science Foundation of China(Nos.51771041,52101036 and 51901116)the National Key Research and Development Program of China(No.2018YFE0306103).
文摘In recent years,the coating prepared by laser cladding has attracted much attention in the field of wear research.In this work,AlCrFeNiMo_(0.5)Si_(x)(x=0,0.5,1.0,1.5,2.0)high-entropy alloy coatings were designed and prepared on Q235 steel by laser cladding.The effect of Si content on microstructure,microhardness and wear resistance of the coatings was studied in detail.The results indicate that the AlCrFeNiMo_(0.5)Si_(x) highentropy alloy coatings show an excellent bonding between substrate and the cladding layer.The AlCrFeNiMo_(0.5)Si_(x) coatings are composed of nano-precipitated phase with BCC structure and matrix with ordered B2 structure.With the addition of Si,the white phase(Cr,Mo)_(3)Si with cubic structure appears in the interdendritic,and the morphology of the coating(x=2.0)transforms into lamellar eutectic-like structures.The addition of Si enhances the microhardness and significantly improves the wear resistance of the coatings.As x increases from 0 to 2.0,the average hardness of the cladding zone increases from 632 HV to 835 HV,and the wear rate decreases from 1.64×10^(-5) mm^(3)·(N·m)^(-1) to 5.13×10^(-6) mm^(3)·(N·m)^(-1).When x≥1.5,the decreasing trend of the wear rate gradually slows down.The wear rates of Si1.5 and Si2.0 coatings are 5.85×10^(-6) mm^(3)·(N·m)^(-1) and 5.13×10^(-6) mm^(3)·(N·m)^(-1),respectively,which is an order of magnitude lower than that of Q235 steel.
文摘In this research,plasma electrolytic oxidation coatings were prepared on AZ31 Mg alloy in a silicate-based solution containing K_(2)TiF_(6) using bipolar and soft sparking waveforms with 10,20,and 30%cathodic duty cycles.The coatings displayed a net-like surface morphology consisted of irregular micro-pores,micro-cracks,fused oxide particles,and a sintered structure.Due to the incorporation of TiO_(2) colloidal particles and the cathodic pulse repair effect,most of the micro-pores were sealed.Long-term corrosion performance of the coatings was investigated using electrochemical impedance spectroscopy during immersion in 3.5 wt.%NaCl solution up to 14 days.The coating grown by the soft sparking waveform with a 20%cathodic duty cycle having the lowest porosity(6.2%)and a sharp layer concentrated in F element at the substrate/coating interface shows the highest corrosion resistance.The friction coefficient of this coating has remained stable during the sliding even under 5 N normal load,showing relatively higher wear resistance than other coatings.The coating produced using the equivalent unipolar waveform,as the reference specimen,showed the highest friction coefficient and the lowest wear resistance despite its highest micro-hardness.
基金the financial supports from the Guangdong Major Project of Basic and Applied Basic Research(2020B0301030006)the National Natural Science Foundation of China(Nos.52171103,52171133)+3 种基金the Natural Science Foundation of Chongqing(cstc2019jcyjmsxm X0234)the“111 Project”(B16007)by the Ministry of Educationthe Fundamental Research Funds for the Central Universities(No.2020CDJDPT001)Graduate Research and Innovation Foundation of Chongqing,China(No.CYB21001)。
文摘The compromise between strength and plasticity has greatly limited the potential application of particles reinforced magnesium matrix composites(MMCs).In this work,the Ti particles reinforced AZ31 magnesium(Mg)matrix composites achieved simultaneous improvement in strength,elongation and wear resistance.The Ti particles reinforced AZ31 composites were fabricated by ultrasonic-assisted stir casting with hot extrusion.The results showed that a strong interfacial bonding was obtained at Ti/Mg interface because of the formation of semicoherent orientation relationship of Ti Al/Mg,Ti Al/Al_(2)Ti and Al_(2)Ti/Mg interfaces.The as-extruded 6 wt.%Ti/AZ31 composite presented the best compressive mechanical properties and wear resistance with ultimate tensile strength,elongation and wear rate of 327 MPa,20.4%and 9.026×10^(-3)mm^(3)/m,obviously higher than those of AZ31 alloys.The enhanced mechanical properties were attributed to the grain refinement and strong interfacial bonding.The improved wear resistance was closely related to the increased hardness of composites and the formation of protective oxidation films.
