The cyclone dust collector is an important subsystem of straw crushers used in agriculture.In the present study,a new type of dust collector with involute morphology is proposed to obtain better dust removal efficienc...The cyclone dust collector is an important subsystem of straw crushers used in agriculture.In the present study,a new type of dust collector with involute morphology is proposed to obtain better dust removal efficiency with respect to that of classical tangential and spiral dust collectors.A discrete phase model(DPM)method is used in synergy with a turbulence model,and the SIMPLE algorithm to simulate the flow field inside the dust collector and the related particle dynamics.It is shown that the internal flow field features a primary swirl,a secondary swirl and blockage effects.Moreover,for the involute dust collector,the tangential velocity in the initial stage and the pressure in the high-pressure area are larger than those obtained for the classical types.The dust removal efficiency is 37.11%,25.3%,and 16.37%for the involute type dust collector,the tangential type and the spiral type,respectively.展开更多
In order to enhance the atomization efficiency of atomizer, a new type of wind-spray dust controller combining the rotary-atomization and colliding broken of droplets was designed by the method of opening the water ci...In order to enhance the atomization efficiency of atomizer, a new type of wind-spray dust controller combining the rotary-atomization and colliding broken of droplets was designed by the method of opening the water circulation within the blades. The experiment test for dust controller was conducted by adjusting the following parameters: rotating speed, diversion hole-exit diameter, and colliding tooth angle. Results show that the atomization efficiency increases firstly then decreases with them. And the optimal parameters are obtained with rotating speed 1500-2200 r/min, diversion hole-exit diameter 2-2.5 mm and colliding tooth angle 30°-40°, and under these conditions the corresponding atomization efficiency tops to 95%. Then, the atomization situation under the optimal parameters is held from the aspect of simulation internal flow field and the results of droplet size(30-80 μm) are got, which indicates that the conclusion on the optimized parameters of dust controller is reasonable. The collecting efficiencies of different dust concentrations are determined, ranging from 85% to 98.4%, which shows that the designed dust controller can obtain a good atomizing effect and achieve well dustfall efficiency for the wetting dust control of coal mine.展开更多
Dust collection systems represent a significant portion of a wood product manufacturer’s total electricity use. The system fan works against the static pressure of the entire system—the blast gates, the ductwork, an...Dust collection systems represent a significant portion of a wood product manufacturer’s total electricity use. The system fan works against the static pressure of the entire system—the blast gates, the ductwork, and the upstream or downstream cyclone and/or baghouse. A poor system design (e.g., sharp elbows or undersized ductwork) increases the total amount of static pressure in the system, the fan’s performance curve shifts, increasing the total brake horsepower required by the fan (up to the maximum point on the curve). Additionally, system designers may oversize a dust collection system to ensure adequate dust capture and transport, either to accommodate system expansion or simply to be conservative. Since theoretical fan energy use increases with its velocity cubed, this can be an expensive safety net. This paper presents a comprehensive literature review about industrial cyclone dust collectors energy saving in relation to management, technologies, and policies. Energy-saving technologies like high-efficiency motors (HEMs), variable-speed drives (VSDs), leak detection, and pressure drop reduction have all been examined. Based on energy saving technologies results, it has been found that in the industrial sectors, a sizeable amount of electric energy, and utility bill can be saved using these technologies. Finally, various energy-saving policies were reviewed.展开更多
A dust collector is an important equipment in a thermal power plant,and reasonable selection of a dust collector is important for environmental protection in the power plant. Huaneng Xining Power Plant is located at a...A dust collector is an important equipment in a thermal power plant,and reasonable selection of a dust collector is important for environmental protection in the power plant. Huaneng Xining Power Plant is located at an elevation of 2 360 m. Based on the characteristics of the high altitude area and their special requirements for dust collectors,the selection of dust collectors for the thermal power unit in the high altitude area was studied,and then two types of dust collectors( a rotary electrode electrostatic precipitator and electric-bag composite precipitator) for the thermal power unit were compared from the aspects of technological and economical feasibility. Finally,a proposal to select a suitable dust collector for the thermal power plant was put forward.展开更多
通过实验,研究了多孔介质布膜元件对水膜除尘器除尘效率的影响,讨论了进气量、用水量、气水比对除尘效率的作用效果。在此基础上,采用计算流体力学DPM模型,研究了进气量和颗粒粒径对除尘效率的影响。研究表明,在除尘实验中,采用多孔介...通过实验,研究了多孔介质布膜元件对水膜除尘器除尘效率的影响,讨论了进气量、用水量、气水比对除尘效率的作用效果。在此基础上,采用计算流体力学DPM模型,研究了进气量和颗粒粒径对除尘效率的影响。研究表明,在除尘实验中,采用多孔介质布膜元件可有效提高除尘效率,用水量越低,提高效果越明显;进气量和进水量对除尘效率具有显著的正向影响,但进气量的影响要大于进水量;不论是否存在多孔介质,除尘效率在气水比为21 m 3/kg达到最大值。模拟结果显示,在实验最大风量的条件下,对粒径94.55μm及以上的颗粒,具有100%的除尘效果;对于粒径68.58μm及以上的颗粒,能具有良好的除尘效率,数值可以在90%以上。展开更多
基金supported by the Independent Research Fund of the State Key Laboratory of Mining Response and Disaster Prevention and Control in Deep Coal Mines(No.SKLMRDPC20ZZ06)and the Program in the Youth Elite Support Plan in Universities of Anhui Province(No.gxyq2020013).
文摘The cyclone dust collector is an important subsystem of straw crushers used in agriculture.In the present study,a new type of dust collector with involute morphology is proposed to obtain better dust removal efficiency with respect to that of classical tangential and spiral dust collectors.A discrete phase model(DPM)method is used in synergy with a turbulence model,and the SIMPLE algorithm to simulate the flow field inside the dust collector and the related particle dynamics.It is shown that the internal flow field features a primary swirl,a secondary swirl and blockage effects.Moreover,for the involute dust collector,the tangential velocity in the initial stage and the pressure in the high-pressure area are larger than those obtained for the classical types.The dust removal efficiency is 37.11%,25.3%,and 16.37%for the involute type dust collector,the tangential type and the spiral type,respectively.
基金Project(U1261107)supported by the Joint Funds of the National Natural Science Foundation of China
文摘In order to enhance the atomization efficiency of atomizer, a new type of wind-spray dust controller combining the rotary-atomization and colliding broken of droplets was designed by the method of opening the water circulation within the blades. The experiment test for dust controller was conducted by adjusting the following parameters: rotating speed, diversion hole-exit diameter, and colliding tooth angle. Results show that the atomization efficiency increases firstly then decreases with them. And the optimal parameters are obtained with rotating speed 1500-2200 r/min, diversion hole-exit diameter 2-2.5 mm and colliding tooth angle 30°-40°, and under these conditions the corresponding atomization efficiency tops to 95%. Then, the atomization situation under the optimal parameters is held from the aspect of simulation internal flow field and the results of droplet size(30-80 μm) are got, which indicates that the conclusion on the optimized parameters of dust controller is reasonable. The collecting efficiencies of different dust concentrations are determined, ranging from 85% to 98.4%, which shows that the designed dust controller can obtain a good atomizing effect and achieve well dustfall efficiency for the wetting dust control of coal mine.
文摘Dust collection systems represent a significant portion of a wood product manufacturer’s total electricity use. The system fan works against the static pressure of the entire system—the blast gates, the ductwork, and the upstream or downstream cyclone and/or baghouse. A poor system design (e.g., sharp elbows or undersized ductwork) increases the total amount of static pressure in the system, the fan’s performance curve shifts, increasing the total brake horsepower required by the fan (up to the maximum point on the curve). Additionally, system designers may oversize a dust collection system to ensure adequate dust capture and transport, either to accommodate system expansion or simply to be conservative. Since theoretical fan energy use increases with its velocity cubed, this can be an expensive safety net. This paper presents a comprehensive literature review about industrial cyclone dust collectors energy saving in relation to management, technologies, and policies. Energy-saving technologies like high-efficiency motors (HEMs), variable-speed drives (VSDs), leak detection, and pressure drop reduction have all been examined. Based on energy saving technologies results, it has been found that in the industrial sectors, a sizeable amount of electric energy, and utility bill can be saved using these technologies. Finally, various energy-saving policies were reviewed.
文摘A dust collector is an important equipment in a thermal power plant,and reasonable selection of a dust collector is important for environmental protection in the power plant. Huaneng Xining Power Plant is located at an elevation of 2 360 m. Based on the characteristics of the high altitude area and their special requirements for dust collectors,the selection of dust collectors for the thermal power unit in the high altitude area was studied,and then two types of dust collectors( a rotary electrode electrostatic precipitator and electric-bag composite precipitator) for the thermal power unit were compared from the aspects of technological and economical feasibility. Finally,a proposal to select a suitable dust collector for the thermal power plant was put forward.
文摘通过实验,研究了多孔介质布膜元件对水膜除尘器除尘效率的影响,讨论了进气量、用水量、气水比对除尘效率的作用效果。在此基础上,采用计算流体力学DPM模型,研究了进气量和颗粒粒径对除尘效率的影响。研究表明,在除尘实验中,采用多孔介质布膜元件可有效提高除尘效率,用水量越低,提高效果越明显;进气量和进水量对除尘效率具有显著的正向影响,但进气量的影响要大于进水量;不论是否存在多孔介质,除尘效率在气水比为21 m 3/kg达到最大值。模拟结果显示,在实验最大风量的条件下,对粒径94.55μm及以上的颗粒,具有100%的除尘效果;对于粒径68.58μm及以上的颗粒,能具有良好的除尘效率,数值可以在90%以上。
