To improve high-speed road feel and enhance energetic efficiency of hydraulic power steering(HPS) system in heavy-duty vehicles, an electromagnetic slip coupling(ESC) was applied to the steering system, which regulate...To improve high-speed road feel and enhance energetic efficiency of hydraulic power steering(HPS) system in heavy-duty vehicles, an electromagnetic slip coupling(ESC) was applied to the steering system, which regulated discharge flow of steering pump to realize variable assist characteristic as well as uniquely transfer on-demand power from engine to steering pump. The model of ESC was established and the dynamic characteristics of ESC were presented by the way of simulation and experiment. Upon the layout of the assist characteristics, output torque of ESC was derived. Based on the ESC model, the output torque characteristics of ESC were simulated under steering situation and straight driving situation, respectively. The consistency of simulated ESC output torque and the one deduced from assist characteristics verifies the correctness of the ESC dynamic model. To illustrate energy saving characteristics of ESC-HPS, energy consumption comparison of ESC-HPS and conventional HPS was carried out qualitatively and quantitatively. It follows that the energy consumption of ESC-HPS decreases by 50% compared with that of HPS.展开更多
GO methodology is a success-oriented method for system reliability analysis. There are components with multi-fault modes in repairable systems. It is a problem to use the existing GO method to make reliability analysi...GO methodology is a success-oriented method for system reliability analysis. There are components with multi-fault modes in repairable systems. It is a problem to use the existing GO method to make reliability analysis of such repairable systems. A new GO method for reliability analysis of such repairable systems with multifault modes was presented. Firstly, calculation equations of reliability parameters of operators which were used to describe components with multi-fault modes in reparable systems were derived based on Markov process theory. Then, this new GO method was applied in reliability analysis of a hydraulic transmission oil supply system( HTOSS) of a power-shift steering transmission at low and high speeds. Finally,Compared with fault tree analysis( FTA) and Monte Carlo simulation,the results show that this new GO method is correct and suitable for reliability analysis of repairable system with multi-fault modes.展开更多
Using hydraulic power steering system of model EIMCO 922 load-haul-dump vehicle as a simulation example, the dynamic characteristics of hydraulic power steering system in load-haul-dump vehicle were simulated and disc...Using hydraulic power steering system of model EIMCO 922 load-haul-dump vehicle as a simulation example, the dynamic characteristics of hydraulic power steering system in load-haul-dump vehicle were simulated and discussed with SIMULINK software and hydraulic control theory. The results show that the dynamic characteristics of hydraulic power steering system are improved obviously by using bladder accumulator, the hydraulic power steering system of model EIMCO 922 load-haul-dump vehicle generates vibration at the initial stage under the normal steering condition of pulse input, and its static response time is 0.25 s shorter than that without bladder accumulator. Under the normal steering working condition, the capacity of steering accumulator for absorbing pulse is directly proportional to the cross section area of connecting pipeline, and inversely proportional to the length of connecting pipeline. At the same time, the precharge pressure of nitrogen in steering accumulator should be 60%80% of the rated minimum working pressure of hydraulic power steering system. Under the abnormal steering working condition, the steering cylinder piston may obtain higher motion velocity, and the dynamic response velocity of hydraulic power steering system can be increased by reducing the pressure drop of hydraulic pipelines between the accumulator and steering cylinder and by increasing the rated pressure of hydraulic power steering system, but the dynamic characteristics of hydraulic power steering system in load-haul-dump vehicle have nothing to do with the precharge pressure of nitrogen in steering accumulator.展开更多
An Electro-hydraulic loading system is designed based on a test-bed of tractor's hydraulic steering by-wire. To simulate the steering resistance driving tractor in many kinds of soils and roads,the loading force i...An Electro-hydraulic loading system is designed based on a test-bed of tractor's hydraulic steering by-wire. To simulate the steering resistance driving tractor in many kinds of soils and roads,the loading force is controlled to make proportional and continuous variable by an electro-hydraulic proportional relief valve. A steering resistance loading test-bed is built to test three kinds of steering resistance including constant,step and sine style. Tire lateral resistance is also tested under different steering conditions. The result shows that the electro-hydraulic loading system has high stability and following performance. Besides,the system's steady state error is lower than 3. 1%,and it meets the test requirement of tractor's hydraulic steering by-wire.展开更多
With the development and improvement of the hydraulic steering system,the articulated steering system became the research focus of numerous domestic and foreign scholars.The full hydraulic steering system with a compa...With the development and improvement of the hydraulic steering system,the articulated steering system became the research focus of numerous domestic and foreign scholars.The full hydraulic steering system with a compact structure and ease of operation,is widely used in articulated steering mode.Furthermore,its performance can directly impact the steering sensitivity and stability.This paper studies the working principle and actual structure of the priority valve and the steering control valve,which are very important.By setting up a mathematic model,the system’s load-sensing characteristics and the impact of steering control valve bypass throttle damping on steering stability can be analyzed.The Hydraulic Components Design(HCD)model was established for the hydraulic part of this system.It is proved that the model can reflect the system’s actual properties by comparing simulation and experimental results.The dynamic model is based on its actual prototype parameters by taking the tire and ground forces into account.The steering process’s dynamic characteristics are co-simulated in the 1D+3D system model by combining AMESim and Virtual.Lab Motion.The simulation results show that the system’s load-sensing characteristics ensure the sensitivity of the steering operation,and the bypass throttle damping has significantly improved the operation stability and lowered down the cylinder pressure fluctuations.This can improve the system performance by appropriate optimization.展开更多
The rear axle auxiliary steering system is one of the key systems affecting the vehicle driving safety. Rear axle auxiliary steering hydraulic loop controls the vehicle rear axle auxiliary steering, which plays a deci...The rear axle auxiliary steering system is one of the key systems affecting the vehicle driving safety. Rear axle auxiliary steering hydraulic loop controls the vehicle rear axle auxiliary steering, which plays a decisive role in the vehicle driving safety and reducing the vehicle turning radius. This article briefly expounds the composition and working principle of the rear axle auxiliary steering hydraulic system, conducts fault analysis of the auxiliary steering hydraulic system of a special vehicle, proposes and implements the hydraulic circuit optimization scheme, improves the safety and stability of the special vehicle, and provides guidance for the design of the steering hydraulic system.展开更多
With the gradual development of national economy, the mining task of coal mining industry has become more and more heavy. The demand for the mine wide body dump truck is also surging, promoting the rapid progress and ...With the gradual development of national economy, the mining task of coal mining industry has become more and more heavy. The demand for the mine wide body dump truck is also surging, promoting the rapid progress and development of the mine wide-body mine dump truck. However, the current hydraulic steering system still has high failure rate, vehicle steering system involves the safety of the driver, so people attach great importance to it. It is an important way to find and judge the possible failure points in advance and solve them pertinently. In this paper, the failure of hydraulic steering system is analyzed and the corresponding solutions are put forward.展开更多
Electric-hydraulic hybrid power steering(E-HHPS)system,a novel device with multiple modes for commercial electric vehicles,is designed to realize both superior steering feel and high energy efficiency.However,inconsis...Electric-hydraulic hybrid power steering(E-HHPS)system,a novel device with multiple modes for commercial electric vehicles,is designed to realize both superior steering feel and high energy efficiency.However,inconsistent steering perfor-mance occurs in the mode-switching process due to different dynamic characteristics of electric and hydraulic components,which even threatens driving safety.In this paper,mode-switching strategy and dynamic compensation control method are proposed for the E-HHPS system to eliminate the inconsistency of steering feel,which comprehensively considers ideal assistance characteristics and energy consumption of the system.Then,the influence of disturbances on system stability is analyzed,and H_(∞)robust controller is employed to guarantee system robustness and stability.The experimental results dem-onstrate that the proposed strategy can provide a steering system with natural steering feel without apparent inconsistency and effectively minimize energy consumption.展开更多
In view of the large energy loss problem in the traditional full hydraulic steering system,a scheme of replacing the ordinary pump with the priority valve with the load sensitive variable pump is proposed to make the ...In view of the large energy loss problem in the traditional full hydraulic steering system,a scheme of replacing the ordinary pump with the priority valve with the load sensitive variable pump is proposed to make the variable pump provide the corresponding flow rate according to the needs of the steering system to achieve the purpose of energy saving.Through the establishment of the system AMESim simulation model,the data comparison shows that the energy loss of the load sensitive variable steering system is significantly reduced relative to the traditional full hydraulic steering system.展开更多
基金Project(51275211)supported by the National Natural Science Foundation of ChinaProject(11KJA580001)supported by the Natural Science Fund for Colleges and Universities in Jiangsu Province,ChinaProject(CXZZ12_0665)supported by the Postgraduate Innovation Natural Science Foundation of Jiangsu Province,China
文摘To improve high-speed road feel and enhance energetic efficiency of hydraulic power steering(HPS) system in heavy-duty vehicles, an electromagnetic slip coupling(ESC) was applied to the steering system, which regulated discharge flow of steering pump to realize variable assist characteristic as well as uniquely transfer on-demand power from engine to steering pump. The model of ESC was established and the dynamic characteristics of ESC were presented by the way of simulation and experiment. Upon the layout of the assist characteristics, output torque of ESC was derived. Based on the ESC model, the output torque characteristics of ESC were simulated under steering situation and straight driving situation, respectively. The consistency of simulated ESC output torque and the one deduced from assist characteristics verifies the correctness of the ESC dynamic model. To illustrate energy saving characteristics of ESC-HPS, energy consumption comparison of ESC-HPS and conventional HPS was carried out qualitatively and quantitatively. It follows that the energy consumption of ESC-HPS decreases by 50% compared with that of HPS.
基金Technical Basis Projects of China's MIIT(No.2012090003)
文摘GO methodology is a success-oriented method for system reliability analysis. There are components with multi-fault modes in repairable systems. It is a problem to use the existing GO method to make reliability analysis of such repairable systems. A new GO method for reliability analysis of such repairable systems with multifault modes was presented. Firstly, calculation equations of reliability parameters of operators which were used to describe components with multi-fault modes in reparable systems were derived based on Markov process theory. Then, this new GO method was applied in reliability analysis of a hydraulic transmission oil supply system( HTOSS) of a power-shift steering transmission at low and high speeds. Finally,Compared with fault tree analysis( FTA) and Monte Carlo simulation,the results show that this new GO method is correct and suitable for reliability analysis of repairable system with multi-fault modes.
文摘Using hydraulic power steering system of model EIMCO 922 load-haul-dump vehicle as a simulation example, the dynamic characteristics of hydraulic power steering system in load-haul-dump vehicle were simulated and discussed with SIMULINK software and hydraulic control theory. The results show that the dynamic characteristics of hydraulic power steering system are improved obviously by using bladder accumulator, the hydraulic power steering system of model EIMCO 922 load-haul-dump vehicle generates vibration at the initial stage under the normal steering condition of pulse input, and its static response time is 0.25 s shorter than that without bladder accumulator. Under the normal steering working condition, the capacity of steering accumulator for absorbing pulse is directly proportional to the cross section area of connecting pipeline, and inversely proportional to the length of connecting pipeline. At the same time, the precharge pressure of nitrogen in steering accumulator should be 60%80% of the rated minimum working pressure of hydraulic power steering system. Under the abnormal steering working condition, the steering cylinder piston may obtain higher motion velocity, and the dynamic response velocity of hydraulic power steering system can be increased by reducing the pressure drop of hydraulic pipelines between the accumulator and steering cylinder and by increasing the rated pressure of hydraulic power steering system, but the dynamic characteristics of hydraulic power steering system in load-haul-dump vehicle have nothing to do with the precharge pressure of nitrogen in steering accumulator.
基金Supported by National Natural Science Foundation of China(51175269)Jiangsu Provincial Science and Technology Support Program(Agriculture)(BE2012384)
文摘An Electro-hydraulic loading system is designed based on a test-bed of tractor's hydraulic steering by-wire. To simulate the steering resistance driving tractor in many kinds of soils and roads,the loading force is controlled to make proportional and continuous variable by an electro-hydraulic proportional relief valve. A steering resistance loading test-bed is built to test three kinds of steering resistance including constant,step and sine style. Tire lateral resistance is also tested under different steering conditions. The result shows that the electro-hydraulic loading system has high stability and following performance. Besides,the system's steady state error is lower than 3. 1%,and it meets the test requirement of tractor's hydraulic steering by-wire.
基金This work was supported by the National Key Research and Development Program of China,No.2018YFB2000900。
文摘With the development and improvement of the hydraulic steering system,the articulated steering system became the research focus of numerous domestic and foreign scholars.The full hydraulic steering system with a compact structure and ease of operation,is widely used in articulated steering mode.Furthermore,its performance can directly impact the steering sensitivity and stability.This paper studies the working principle and actual structure of the priority valve and the steering control valve,which are very important.By setting up a mathematic model,the system’s load-sensing characteristics and the impact of steering control valve bypass throttle damping on steering stability can be analyzed.The Hydraulic Components Design(HCD)model was established for the hydraulic part of this system.It is proved that the model can reflect the system’s actual properties by comparing simulation and experimental results.The dynamic model is based on its actual prototype parameters by taking the tire and ground forces into account.The steering process’s dynamic characteristics are co-simulated in the 1D+3D system model by combining AMESim and Virtual.Lab Motion.The simulation results show that the system’s load-sensing characteristics ensure the sensitivity of the steering operation,and the bypass throttle damping has significantly improved the operation stability and lowered down the cylinder pressure fluctuations.This can improve the system performance by appropriate optimization.
文摘The rear axle auxiliary steering system is one of the key systems affecting the vehicle driving safety. Rear axle auxiliary steering hydraulic loop controls the vehicle rear axle auxiliary steering, which plays a decisive role in the vehicle driving safety and reducing the vehicle turning radius. This article briefly expounds the composition and working principle of the rear axle auxiliary steering hydraulic system, conducts fault analysis of the auxiliary steering hydraulic system of a special vehicle, proposes and implements the hydraulic circuit optimization scheme, improves the safety and stability of the special vehicle, and provides guidance for the design of the steering hydraulic system.
文摘With the gradual development of national economy, the mining task of coal mining industry has become more and more heavy. The demand for the mine wide body dump truck is also surging, promoting the rapid progress and development of the mine wide-body mine dump truck. However, the current hydraulic steering system still has high failure rate, vehicle steering system involves the safety of the driver, so people attach great importance to it. It is an important way to find and judge the possible failure points in advance and solve them pertinently. In this paper, the failure of hydraulic steering system is analyzed and the corresponding solutions are put forward.
基金supported by the Jiangsu Key R&D Plan under Grants BE2022053-3.
文摘Electric-hydraulic hybrid power steering(E-HHPS)system,a novel device with multiple modes for commercial electric vehicles,is designed to realize both superior steering feel and high energy efficiency.However,inconsistent steering perfor-mance occurs in the mode-switching process due to different dynamic characteristics of electric and hydraulic components,which even threatens driving safety.In this paper,mode-switching strategy and dynamic compensation control method are proposed for the E-HHPS system to eliminate the inconsistency of steering feel,which comprehensively considers ideal assistance characteristics and energy consumption of the system.Then,the influence of disturbances on system stability is analyzed,and H_(∞)robust controller is employed to guarantee system robustness and stability.The experimental results dem-onstrate that the proposed strategy can provide a steering system with natural steering feel without apparent inconsistency and effectively minimize energy consumption.
基金Key R&D Plan of Shandong Province(2015GGX105005)。
文摘In view of the large energy loss problem in the traditional full hydraulic steering system,a scheme of replacing the ordinary pump with the priority valve with the load sensitive variable pump is proposed to make the variable pump provide the corresponding flow rate according to the needs of the steering system to achieve the purpose of energy saving.Through the establishment of the system AMESim simulation model,the data comparison shows that the energy loss of the load sensitive variable steering system is significantly reduced relative to the traditional full hydraulic steering system.
