Heavy components of low-alloy high-strength(LAHS) steels are generally formed by multi-pass forging. It is necessary to explore the flow characteristics and hot workability of LAHS steels during the multi-pass forging...Heavy components of low-alloy high-strength(LAHS) steels are generally formed by multi-pass forging. It is necessary to explore the flow characteristics and hot workability of LAHS steels during the multi-pass forging process, which is beneficial to the formulation of actual processing parameters. In the study, the multi-pass hot compression experiments of a typical LAHS steel are carried out at a wide range of deformation temperatures and strain rates. It is found that the work hardening rate of the experimental material depends on deformation parameters and deformation passes, which is ascribed to the impacts of static and dynamic softening behaviors. A new model is established to describe the flow characteristics at various deformation passes. Compared to the classical Arrhenius model and modified Zerilli and Armstrong model, the newly proposed model shows higher prediction accuracy with a confidence level of 0.98565. Furthermore, the connection between power dissipation efficiency(PDE) and deformation parameters is revealed by analyzing the microstructures. The PDE cannot be utilized to reflect the efficiency of energy dissipation for microstructure evolution during the entire deformation process, but only to assess the efficiency of energy dissipation for microstructure evolution in a specific deformation parameter state.As a result, an integrated processing map is proposed to better study the hot workability of the LAHS steel, which considers the effects of instability factor(IF), PDE, and distribution and size of grains. The optimized processing parameters for the multi-pass deformation process are the deformation parameters of 1223–1318 K and 0.01–0.08 s^(-1). Complete dynamic recrystallization occurs within the optimized processing parameters with an average grain size of 18.36–42.3 μm. This study will guide the optimization of the forging process of heavy components.展开更多
This study aims to investigate the feasibility of using decoration waste powder(DWP)as a partial replacement for fly ash(FA)in the preparation of geopolymer masonry mortar,and to examine the effect of different DWP re...This study aims to investigate the feasibility of using decoration waste powder(DWP)as a partial replacement for fly ash(FA)in the preparation of geopolymer masonry mortar,and to examine the effect of different DWP replacement rates(0%-40%)on the fresh and mechanical properties of the mortar.The results showed that each group of geopolymer masonry mortar exhibited excellent water retention performance,with a water retention rate of 100%,which was due to the unique geopolymer mortar system and high viscosity of the alkaline activator solution.Compared to the control group,the flowability of the mortar containing lower contents of DWP(10%and 20%)was higher.However,as the DWP replacement rate further increased,the flowability gradually decreased.The DWP could absorb the free water in the reaction system of geopolymer mortar,thereby limiting the occurrence of geopolymerization reaction.The incorporation of DWP in the mortar resulted in a decrease in compressive strength compared to the mortar without DWP.However,even at a replacement rate of 40%,the compressive strength of the mortar still exceeded 15 MPa,which met the requirements of the masonry mortar.It was feasible to use DWP in the geopolymer masonry mortar.Although the addition of DWP caused some performance loss,it did not affect its usability.展开更多
Hot deformation is a commonly employed processing technique to enhance the ductility and workability of Mg alloy.However,the hot deformation of Mg alloy is highly sensitive to factors such as temperature,strain rate,a...Hot deformation is a commonly employed processing technique to enhance the ductility and workability of Mg alloy.However,the hot deformation of Mg alloy is highly sensitive to factors such as temperature,strain rate,and strain,leading to complex flow behavior and an exceptionally narrow processing window for Mg alloy.To overcome the shortcomings of the conventional Arrhenius-type(AT)model,this study developed machine learning-based Arrhenius-type(ML-AT)models by combining the genetic algorithm(GA),particle swarm optimization(PSO),and artificial neural network(ANN).Results indicated that when describing the flow behavior of the AQ80 alloy,the PSO-ANN-AT model demonstrates the most prominent prediction accuracy and generalization ability among all ML-AT and AT models.Moreover,an activation energy-processing(AEP)map was established using the reconstructed flow stress and activation energy fields based on the PSO-ANN-AT model.Experimental validations revealed that this AEP map exhibits superior predictive capability for microstructure evolution compared to the one established by the traditional interpolation methods,ultimately contributing to the precise determination of the optimum processing window.These findings provide fresh insights into the accurate constitutive description and workability characterization of Mg alloy during hot deformation.展开更多
A simplex centroid design method was employed to design the gradation of recycled coarse aggregate.The bulk density was measured while the specific surface area and average excess paste thickness were calculated with ...A simplex centroid design method was employed to design the gradation of recycled coarse aggregate.The bulk density was measured while the specific surface area and average excess paste thickness were calculated with different gradations.The fluidity,dynamic yield stress,static yield stress,printed width,printed inclination,compressive strength and ultrasonic wave velocity of 3D printed recycled aggregate concrete(3DPRAC)were further studied.The experimental results demonstrate that,with the increase of small-sized aggregate(4.75-7 mm)content,the bulk density initially increases and then decreases,and the specific surface area gradually increases.The average excess paste thickness fluctuates with both bulk density and specific surface area.The workability of 3DPRAC is closely related to the average excess paste thickness.With an increase in average paste thickness,there is a gradual decrease in dynamic yield stress,static yield stress and printed inclination,accompanied by an increase in fluidity and printed width.The mechanical performance of 3DPRAC closely correlates with the bulk density.With an increase in the bulk density,there is an increase in the ultrasonic wave velocity,accompanied by a slight increase in the compressive strength and a significant decrease in the anisotropic coefficient.Furthermore,an index for buildability failure of 3DPRAC based on the average excess paste thickness is proposed.展开更多
Water spewing and muck plugging often occur during earth pressure balance(EPB)shield machines tunnelling in water-rich sandy strata,even though the conventional foam has been employed to condition sandy soils.In this ...Water spewing and muck plugging often occur during earth pressure balance(EPB)shield machines tunnelling in water-rich sandy strata,even though the conventional foam has been employed to condition sandy soils.In this study,a novel thickened foaming agent suitable for EPB shield tunnelling in water-rich sandy strata is developed.In contrast to conventional foam-conditioned sands,the thickened foam-conditioned sand has a low permeability due to the consistent filling of soil pores with the thickened foam,and the initial permeability coefficient decreases by approximately two orders of magnitude.It also exhibits a suitable workability,which is attributed to the enhanced capability of the thickened foam to condition sandy soils.In addition,the effect of concentration on the stability of the foam is explained by the Gibbs-Marangoni effect,and conditioning mechanisms for the thickened foam on sands are discussed from the evolution of foam bubbles.展开更多
Purging plug refractories in China typically contain around 3 mass% of super-fine chromium oxide in the matrix in order to improve the performance of the purging plugs, primarily, slag corrosion and wear resistance. A...Purging plug refractories in China typically contain around 3 mass% of super-fine chromium oxide in the matrix in order to improve the performance of the purging plugs, primarily, slag corrosion and wear resistance. Alternatives to chromium oxide containing refractories have gained interest due to health concerns related to the formation of soluble chromium compounds over long storage periods of refractory wastes. Super-ground reactive alumina can replace chromium oxide in purging plug refractories and this paper discussed the new reactive alumina E-SY 88 in comparison to chromium oxide in a typical purging plug castable. The mixing behaviour, wet castable properties, as well as cured, dried, and fired properties at different temperatures up to 1 600 ℃ were compared. In addition, the hot modulus of rupture, creep behaviour, thermal shock resistance and slag corrosion resistance were tested. The microstructure after slag corrosion was investigated by SEM. The results prove that E-SY 88 is an economically viable technical alternative to chromium oxide in purging plug refractories.展开更多
Despite the industrial significance of grain size for enhancing mechanical properties and formability,the in-depth deformation mechanisms at elevated temperature are still unclear.To investigate the functions of grain...Despite the industrial significance of grain size for enhancing mechanical properties and formability,the in-depth deformation mechanisms at elevated temperature are still unclear.To investigate the functions of grain size on hot workability and deformation mechanisms,three groups of Mg-1.2Zn-0.2Y alloy specimens with different grain sizes were hot compressed and then studied by combining constitutive model,processing map and microstructural observations.The results showed that the enhanced hot workability accompanying low deformation activation energy and small instability regime was obtained with refined grain size.During hot deformation,the decreased grain size in Mg1.2Zn-0.2Y alloy mainly improved the plastic deformation homogeneity,especially for the weakened local straining around grain boundaries.As a result,the dynamic recrystallization nucleation and texture development at lower strain level were influenced by the initial grain size.At higher strain magnitude,the growth and coarsening of dynamic recrystallized grains would further release strain localization and improve hot workability,while the texture was less impacted.Further,unlike the primary basal slip and deformation twinning in the specimen with coarse grain at low temperature,non-basal slips of dislocations were initiated with less deformation twins in the specimens with refined grain size.展开更多
The aim and scope of the present study were to determine the efficacy of UFFA in evaluating the workability,static and dynamic stabilization properties,retention period,and slump loss of SCC systems in their fresh sta...The aim and scope of the present study were to determine the efficacy of UFFA in evaluating the workability,static and dynamic stabilization properties,retention period,and slump loss of SCC systems in their fresh state,as well as their compressive strength at various ages.Microstructure(SEM and XRD)of blended SCC systems were studied.Also,the thermogravimetry behavior of blended SCC specimens were researched.According to the evaluated results,incorporating up to 20%UFFA into fresh concrete improved its performance due to its engineered fine particle size and spherical geometry,both of which contribute to the enhancement of characteristics.Blends of 25%and 30%of UFFA show effect on the water-binder ratio and chemical enhancer dosage,resulting in a loss of homogeneity in fresh SCC systems.The reduced particle size,increased amorphous content,and increased surface area all contribute to the pozzolanic reactivity of the early and later ages,resulting in denser packing and thus an increase in compressive strength.The experimental results indicate that UFFA enhances the properties of SCC in both its fresh and hardened states,which can be attributed to the particles’fineness and their relative effect on SCC.展开更多
In this study,the workability of cement-based grouts containing n-TiO 2 nanoparticles and fly ash has been investigated experimentally.Several characteristic quantities(including,but not limited to,the marsh cone flow...In this study,the workability of cement-based grouts containing n-TiO 2 nanoparticles and fly ash has been investigated experimentally.Several characteristic quantities(including,but not limited to,the marsh cone flow time,the mini slump spreading diameter and the plate cohesion meter value)have been measured for different percentages of these additives.The use of fly ash as a mineral additive has been found to result in improvements in terms of workability behavior as expected.Moreover,if nano titanium oxide is also used,an improvement can be obtained regarding the bleeding values for the cement-based grout mixes.Using such experimental data,a multi-layer perceptron artificial neural network model has been developed(5 neurons in the hidden layer of the network model have been developed using a total of 42 experimental data).70%of the data employed in this model have been used for training,15%for validation and 15%for the test phase.The results demonstrate that the artificial neural network model can predict Marsh cone flow time,mini slump spreading diameter and plate cohesion meter values with an average error of 0.15%.展开更多
This study focuses on the workability and compressive strength of ceramsite self-compacting concrete with fine aggregate partially substituted by steel slag sand(CSLSCC)to prevent the pollution of steel slag in the en...This study focuses on the workability and compressive strength of ceramsite self-compacting concrete with fine aggregate partially substituted by steel slag sand(CSLSCC)to prevent the pollution of steel slag in the environment.The SF,J-ring,visual stability index,and sieve analysis tests are primarily employed in this research to investigate the workability of freshly mixed self-compacting concrete containing steel slag at various steel slag sand replacement rates.The experiment results indicate that CSLSCC with the 20%volume percentage of steel slag(VPS)performs better workability,higher strength,and higher specific strength.The 7-day compressive strength of CSLSCC with the 0.4 of the water-binder ratio(W/B),decreases with the increase of steel slag content,while the 28-day compressive strength increases significantly.The ceramsite self-compacting concrete with good comprehensive performance can be obtained when the substitution rate of steel slag sand for fine aggregate is less than 20%(volume percentage).展开更多
Environmental problems caused by waste tires are becoming increasingly prominent.There is an urgent need to find a green way to dispose of waste tires,and scholars have made considerable efforts in this regard.In the ...Environmental problems caused by waste tires are becoming increasingly prominent.There is an urgent need to find a green way to dispose of waste tires,and scholars have made considerable efforts in this regard.In the construction industry,rubber extracted from waste tires can be added to concrete to alleviate environmental problems to a certain extent.As a new building material,rubber concrete has superior properties compared to ordinary concrete and has been widely used in many fields.Numerous studies have been conducted worldwide to investigate the effect of waste tire rubber on the performance of concrete.It has been reported that the addition of waste tire rubber has a significant influence on the performance of concrete.Workability influences the hardened performance of rubber concrete,especially the durability.Based on the current research results,the workability and durability of concrete manufactured with waste tire rubber,including water absorption and permeability,carbonation resistance,chloride ion permeability resistance,and freeze-thaw resistance,are summarized in this paper.It is concluded that the addition of waste tires has a negative effect on the workability of concrete.In terms of durability,concrete exhibits better chloride ion penetration resistance and frost resistance,with a higher water absorption rate,and lower anti-permeability and carbonation resistance owing to the addition of waste tire rubber.展开更多
Using ethylene glycol monovinyl polyoxyethylene ether,2-acrylamido-2-methylpropane sulfonic acid(AMPS)and acrylic acid as the main synthetic monomers,a high robustness polycarboxylate superplasticizer was prepared.The...Using ethylene glycol monovinyl polyoxyethylene ether,2-acrylamido-2-methylpropane sulfonic acid(AMPS)and acrylic acid as the main synthetic monomers,a high robustness polycarboxylate superplasticizer was prepared.The effects of initial temperature,ratio of acid to ether,amount of chain transfer agent,and synthesis process on the properties of the superplasticizer were studied.The molecular structure was characterized by GPC(Gel Permeation Chromatography)and IR(Infrared Spectrometer).As shown by the results,when the initial reaction temperature is 15℃,the ratio of acid to ether is 3.4:1 and the acrylic acid pre-neutralization is 15%,The AMPS substitution is 10%,the amount of chain transfer agent is 8%,and the performance of the synthesized superplasticizer is the best.Compared with commercially available ordinary polycarboxylate superplasticizer in C30 concrete prepared with manufactured sand and fly ash,the bleeding rate decreases by 52%,T50 decreases by 1.2 s,and the slump time decreases by 1.1 s.In C60 concrete prepared with fly ash and river sand,the bleeding rate decreases by 46%,T50 decreases by 0.8 s,and the slump time decreases by 3.2 s.展开更多
Using recycled aggregate(RA)and slag instead of natural aggregate(NA)and cement can reduce greenhouse gas emissions(GHGE)and achieve effective waste recovery.In recent years,RA has been widely used to replace NA in co...Using recycled aggregate(RA)and slag instead of natural aggregate(NA)and cement can reduce greenhouse gas emissions(GHGE)and achieve effective waste recovery.In recent years,RA has been widely used to replace NA in concrete.Every year,several researchers conduct investigations on the mechanical performance and durability of recycled aggregate concrete(RAC).Due to the loose and porous material properties of RA,the mechanical properties and durability of RAC,such as strength,carbonation resistance,permeability resistance and chloride ion penetration resistance,are greatly reduced compared with natural aggregate concrete.In contrast,concrete containing slag instead of NA and cement generally improved the strength of concrete and reduced the internal porosity of materials.Herein,we discuss the effects of RA and slag on the workability,compressive strength,splitting tensile strength,ultrasonic pulse velocity(UPV)value,and elastic modulus of concrete.The relationships between the compressive strength and the splitting tensile strength,UPV value,and elastic modulus are discussed,and the optimal substitution method is proposed.In addition,various equations for calculating the compressive strength of concrete based on performance factors related to the compressive strength are summarized.展开更多
The hot workability of 7085 aluminum alloys with different initial microstructures （as-homogenized and as-solution treated） was studied by isothermal compression tests at the deformation temperature ranging from 300...The hot workability of 7085 aluminum alloys with different initial microstructures （as-homogenized and as-solution treated） was studied by isothermal compression tests at the deformation temperature ranging from 300 to 450 ℃ and the strain rate ranging from 0.0001 to 1 s 1. The strain rate sensitivity of the alloy was evaluated and used for establishing the power dissipation maps and instability maps on the basis of the flow stress data. The results show that the efficiency of power dissipation for the as-homogenized alloy is lower than that of the as-solution treated alloy. The deformation parameters of the dynamic recrystallization for the as-homogenized and as-solution treated alloy occur at 400 ℃, 0.01 s i and 450 ℃, 0.001 s-1, respectively. The flow instability region of the as-homogenized alloy is narrower than that of the as-solution treated alloy. These differences of the alloys with two different initial microstructures on the processing maps are mainly related to the dynamic precipitation characteristics.展开更多
The three-dimensional （3D） processing maps considering strain based on the two-dimensional （2D） processing maps proposed by PRASAD can describe the distribution of the efficiency of power dissipation and flow inst...The three-dimensional （3D） processing maps considering strain based on the two-dimensional （2D） processing maps proposed by PRASAD can describe the distribution of the efficiency of power dissipation and flow instability regions at various temperatures, strain rates and strains, which exhibit intrinsic workability related to material itself. Finite element （FE） simulation can obtain the distribution of strain, strain rate, temperature and die filling status, which indicates state-of-stress （SOS） workability decided by die shape and different processing conditions. On the basis of this, a new material driven analysis method for hot deformation was put forward by the combination of FE simulation with 3D processing maps, which can demonstrate material workability of the entire hot deformation process including SOS workability and intrinsic workability. The hot forging process for hard-to-work metal magnesium alloy was studied, and the 3D thermomechanical FE simulation including 3D processing maps of complex hot forging spur bevel gear was first conducted. The hot forging experiments were carried out. The results show that the new method is reasonable and suitable to determine the aoorooriate nrocess narameters.展开更多
Flow behaviors of spray forming low solvus high refractory (LSHR) alloy were investigated using hot compression tests performed on a Gleeble?3500 thermal mechanical simulator at temperatures of 1020?1150 °C and s...Flow behaviors of spray forming low solvus high refractory (LSHR) alloy were investigated using hot compression tests performed on a Gleeble?3500 thermal mechanical simulator at temperatures of 1020?1150 °C and strain rates of 0.0003?1.0 s?1. The constitutive equation was established, power dissipation (η) maps and hot processing maps were plotted. The microstructure evolution and dislocation distribution of domains with different values of η in power dissipation maps were also observed. The results show that the flow stress increases with decreasing temperature and increasing strain rate. The activation energy of the spray forming LSHR alloy is 1243.86 kJ/mol. When the value of η is 0.36 at the strain of 0.5, the domain in the processing map shows characteristics of typical dynamic recrystallization (DRX) and low dislocation density. According to the microstructure evolution and processing maps, the optimum processing condition for good hot workability of spray forming LSHR alloy can be summed up as:temperature range 1110?1150 °C; strain rate range 0.01?0.3 s?1.展开更多
The hot deformation behavior and workability of pre-extruded ZK60A magnesium alloy were investigated by compression tests in the temperature range of 250-450 ℃and the strain rate range of 0.001-10 s 1. The constituti...The hot deformation behavior and workability of pre-extruded ZK60A magnesium alloy were investigated by compression tests in the temperature range of 250-450 ℃and the strain rate range of 0.001-10 s 1. The constitutive equation for the pre-extruded ZK60A alloy can be described by hyperbolic sine function. Processing maps were constructed from true strains of -0.2 to -0.8. The alloy experienced complete dynamic recrystallization （DRX） and showed good workability in the temperature range of 300-400 ℃ and the strain rate range of 0.01-0.001 s-Z, where hot working in pre-extruded ZK60A, such as forging, can be carried out. For large deformation to true strain of over -0.5, strain rates above 0.1 s-1 are not recommended at all temperatures, where flow instability such as local strain concentration, twinning deformation, abnormal grain growth, micro-cracks, and shear fracture were observed. Climb-controlled dislocation creep dominates both the plastic deformation and nucleation of DRX of the pre-extruded ZK60A magnesium alloy.展开更多
The influence of coarse aggregate content on concrete properties was investigated.From the perspective of Frame Concrete Theory,six groups concrete were produced with the same proportion except for coarse aggregate co...The influence of coarse aggregate content on concrete properties was investigated.From the perspective of Frame Concrete Theory,six groups concrete were produced with the same proportion except for coarse aggregate content,with coarse aggregate content of 0%,40%,50%,60%,75%,and 80%,respectively.Slump,compressive and flexural tensile strengths,elastic modulus,and water penetration were tested to research the effect of coarse aggregate content on concrete.The experimental results reveal that slump reduces with increasing of coarse aggregate content,while compressive strength,elastic modulus and flexural tensile strength increase with the coarse aggregate content increasing,and water penetration reduces with coarse aggregate content increasing before 75% then increased.Workability,strength,durability and economical indexes system were established to optimize the coarse aggregate content in concrete based on efficacy coefficient method.The optimization results show that when coarse aggregate content is 60%,the system efficacy coefficient reaches to 0.89,and it expresses the better comprehensive performance.展开更多
In order to explore the serviceability and reinforcement of CaCO3 whisker in portland cement matrix, the durability of CaCO3 whisker and effect of low whisker content（0%-4.0%） on the working performance and mechanic...In order to explore the serviceability and reinforcement of CaCO3 whisker in portland cement matrix, the durability of CaCO3 whisker and effect of low whisker content（0%-4.0%） on the working performance and mechanical properties of portland cement were investigated. The experimental results show that CaCO3 whiskers have a good stability and serviceability in cement, and should not significantly alter the rheological properties of the cement paste. The flexural and compressive strength of portland cement reinforced by CaCO3 whiskers was increased by 33.3% and 12.83%, respectively.展开更多
基金National Natural Science Foundation of China(No.52305373)Jiangxi Provincial Natural Science Foundation(No.20232BAB214053)+2 种基金Science and Technology Major Project of Jiangxi,China(No.20194ABC28001)Fund of Jiangxi Key Laboratory of Forming and Joining Technology for Aerospace Components,Nanchang Hangkong University(No.EL202303299)PhD Starting Foundation of Nanchang Hangkong University(No,EA202303235).
文摘Heavy components of low-alloy high-strength(LAHS) steels are generally formed by multi-pass forging. It is necessary to explore the flow characteristics and hot workability of LAHS steels during the multi-pass forging process, which is beneficial to the formulation of actual processing parameters. In the study, the multi-pass hot compression experiments of a typical LAHS steel are carried out at a wide range of deformation temperatures and strain rates. It is found that the work hardening rate of the experimental material depends on deformation parameters and deformation passes, which is ascribed to the impacts of static and dynamic softening behaviors. A new model is established to describe the flow characteristics at various deformation passes. Compared to the classical Arrhenius model and modified Zerilli and Armstrong model, the newly proposed model shows higher prediction accuracy with a confidence level of 0.98565. Furthermore, the connection between power dissipation efficiency(PDE) and deformation parameters is revealed by analyzing the microstructures. The PDE cannot be utilized to reflect the efficiency of energy dissipation for microstructure evolution during the entire deformation process, but only to assess the efficiency of energy dissipation for microstructure evolution in a specific deformation parameter state.As a result, an integrated processing map is proposed to better study the hot workability of the LAHS steel, which considers the effects of instability factor(IF), PDE, and distribution and size of grains. The optimized processing parameters for the multi-pass deformation process are the deformation parameters of 1223–1318 K and 0.01–0.08 s^(-1). Complete dynamic recrystallization occurs within the optimized processing parameters with an average grain size of 18.36–42.3 μm. This study will guide the optimization of the forging process of heavy components.
基金Funded by the National Natural Science Foundation of China(No.52008046)Young Elite Scientists Sponsorship Program from JSAST(No.TJ-2023-024)Postgraduate Research&Practice Innovation Program of Jiangsu Province(No.KYCX21_2848)。
文摘This study aims to investigate the feasibility of using decoration waste powder(DWP)as a partial replacement for fly ash(FA)in the preparation of geopolymer masonry mortar,and to examine the effect of different DWP replacement rates(0%-40%)on the fresh and mechanical properties of the mortar.The results showed that each group of geopolymer masonry mortar exhibited excellent water retention performance,with a water retention rate of 100%,which was due to the unique geopolymer mortar system and high viscosity of the alkaline activator solution.Compared to the control group,the flowability of the mortar containing lower contents of DWP(10%and 20%)was higher.However,as the DWP replacement rate further increased,the flowability gradually decreased.The DWP could absorb the free water in the reaction system of geopolymer mortar,thereby limiting the occurrence of geopolymerization reaction.The incorporation of DWP in the mortar resulted in a decrease in compressive strength compared to the mortar without DWP.However,even at a replacement rate of 40%,the compressive strength of the mortar still exceeded 15 MPa,which met the requirements of the masonry mortar.It was feasible to use DWP in the geopolymer masonry mortar.Although the addition of DWP caused some performance loss,it did not affect its usability.
基金supported by the National Natural Science Foundation of China(Grant Nos.52305361,51775194,52090043)China Postdoctoral Science Foundation(2023M741245)the National Key Research and Development Program of China(2022YFB3706903).
文摘Hot deformation is a commonly employed processing technique to enhance the ductility and workability of Mg alloy.However,the hot deformation of Mg alloy is highly sensitive to factors such as temperature,strain rate,and strain,leading to complex flow behavior and an exceptionally narrow processing window for Mg alloy.To overcome the shortcomings of the conventional Arrhenius-type(AT)model,this study developed machine learning-based Arrhenius-type(ML-AT)models by combining the genetic algorithm(GA),particle swarm optimization(PSO),and artificial neural network(ANN).Results indicated that when describing the flow behavior of the AQ80 alloy,the PSO-ANN-AT model demonstrates the most prominent prediction accuracy and generalization ability among all ML-AT and AT models.Moreover,an activation energy-processing(AEP)map was established using the reconstructed flow stress and activation energy fields based on the PSO-ANN-AT model.Experimental validations revealed that this AEP map exhibits superior predictive capability for microstructure evolution compared to the one established by the traditional interpolation methods,ultimately contributing to the precise determination of the optimum processing window.These findings provide fresh insights into the accurate constitutive description and workability characterization of Mg alloy during hot deformation.
基金Funded by the National Natural Science Foundation of China(No.U1904188)。
文摘A simplex centroid design method was employed to design the gradation of recycled coarse aggregate.The bulk density was measured while the specific surface area and average excess paste thickness were calculated with different gradations.The fluidity,dynamic yield stress,static yield stress,printed width,printed inclination,compressive strength and ultrasonic wave velocity of 3D printed recycled aggregate concrete(3DPRAC)were further studied.The experimental results demonstrate that,with the increase of small-sized aggregate(4.75-7 mm)content,the bulk density initially increases and then decreases,and the specific surface area gradually increases.The average excess paste thickness fluctuates with both bulk density and specific surface area.The workability of 3DPRAC is closely related to the average excess paste thickness.With an increase in average paste thickness,there is a gradual decrease in dynamic yield stress,static yield stress and printed inclination,accompanied by an increase in fluidity and printed width.The mechanical performance of 3DPRAC closely correlates with the bulk density.With an increase in the bulk density,there is an increase in the ultrasonic wave velocity,accompanied by a slight increase in the compressive strength and a significant decrease in the anisotropic coefficient.Furthermore,an index for buildability failure of 3DPRAC based on the average excess paste thickness is proposed.
基金The financial support from the National Natural Science Foundation of China(Grant No.52022112)the Fundamental Research Funds for the Central South University(Grant No.2023ZZTS0366)are acknowledged and appreciated.The authors are also grateful for the help from Dr.Ji Zhao of China University of Mining and Technology.
文摘Water spewing and muck plugging often occur during earth pressure balance(EPB)shield machines tunnelling in water-rich sandy strata,even though the conventional foam has been employed to condition sandy soils.In this study,a novel thickened foaming agent suitable for EPB shield tunnelling in water-rich sandy strata is developed.In contrast to conventional foam-conditioned sands,the thickened foam-conditioned sand has a low permeability due to the consistent filling of soil pores with the thickened foam,and the initial permeability coefficient decreases by approximately two orders of magnitude.It also exhibits a suitable workability,which is attributed to the enhanced capability of the thickened foam to condition sandy soils.In addition,the effect of concentration on the stability of the foam is explained by the Gibbs-Marangoni effect,and conditioning mechanisms for the thickened foam on sands are discussed from the evolution of foam bubbles.
文摘Purging plug refractories in China typically contain around 3 mass% of super-fine chromium oxide in the matrix in order to improve the performance of the purging plugs, primarily, slag corrosion and wear resistance. Alternatives to chromium oxide containing refractories have gained interest due to health concerns related to the formation of soluble chromium compounds over long storage periods of refractory wastes. Super-ground reactive alumina can replace chromium oxide in purging plug refractories and this paper discussed the new reactive alumina E-SY 88 in comparison to chromium oxide in a typical purging plug castable. The mixing behaviour, wet castable properties, as well as cured, dried, and fired properties at different temperatures up to 1 600 ℃ were compared. In addition, the hot modulus of rupture, creep behaviour, thermal shock resistance and slag corrosion resistance were tested. The microstructure after slag corrosion was investigated by SEM. The results prove that E-SY 88 is an economically viable technical alternative to chromium oxide in purging plug refractories.
基金supported by the National Natural Science Foundation of China(51774124,52074114)Hunan Provincial Natural Science Foundation of China(2019JJ40017,2020JJ5062)+1 种基金Key Technologies R&D in Strategic Emerging Industries and Transformation in High-tech Achievements Program of Hunan Province(2019GK4045)Graduate Training and Innovation Practice Base of Hunan Province.
文摘Despite the industrial significance of grain size for enhancing mechanical properties and formability,the in-depth deformation mechanisms at elevated temperature are still unclear.To investigate the functions of grain size on hot workability and deformation mechanisms,three groups of Mg-1.2Zn-0.2Y alloy specimens with different grain sizes were hot compressed and then studied by combining constitutive model,processing map and microstructural observations.The results showed that the enhanced hot workability accompanying low deformation activation energy and small instability regime was obtained with refined grain size.During hot deformation,the decreased grain size in Mg1.2Zn-0.2Y alloy mainly improved the plastic deformation homogeneity,especially for the weakened local straining around grain boundaries.As a result,the dynamic recrystallization nucleation and texture development at lower strain level were influenced by the initial grain size.At higher strain magnitude,the growth and coarsening of dynamic recrystallized grains would further release strain localization and improve hot workability,while the texture was less impacted.Further,unlike the primary basal slip and deformation twinning in the specimen with coarse grain at low temperature,non-basal slips of dislocations were initiated with less deformation twins in the specimens with refined grain size.
文摘The aim and scope of the present study were to determine the efficacy of UFFA in evaluating the workability,static and dynamic stabilization properties,retention period,and slump loss of SCC systems in their fresh state,as well as their compressive strength at various ages.Microstructure(SEM and XRD)of blended SCC systems were studied.Also,the thermogravimetry behavior of blended SCC specimens were researched.According to the evaluated results,incorporating up to 20%UFFA into fresh concrete improved its performance due to its engineered fine particle size and spherical geometry,both of which contribute to the enhancement of characteristics.Blends of 25%and 30%of UFFA show effect on the water-binder ratio and chemical enhancer dosage,resulting in a loss of homogeneity in fresh SCC systems.The reduced particle size,increased amorphous content,and increased surface area all contribute to the pozzolanic reactivity of the early and later ages,resulting in denser packing and thus an increase in compressive strength.The experimental results indicate that UFFA enhances the properties of SCC in both its fresh and hardened states,which can be attributed to the particles’fineness and their relative effect on SCC.
基金funded by The Scientific and Technological Research Council of Turkey-TUBITAK[Grant No.219M522].
文摘In this study,the workability of cement-based grouts containing n-TiO 2 nanoparticles and fly ash has been investigated experimentally.Several characteristic quantities(including,but not limited to,the marsh cone flow time,the mini slump spreading diameter and the plate cohesion meter value)have been measured for different percentages of these additives.The use of fly ash as a mineral additive has been found to result in improvements in terms of workability behavior as expected.Moreover,if nano titanium oxide is also used,an improvement can be obtained regarding the bleeding values for the cement-based grout mixes.Using such experimental data,a multi-layer perceptron artificial neural network model has been developed(5 neurons in the hidden layer of the network model have been developed using a total of 42 experimental data).70%of the data employed in this model have been used for training,15%for validation and 15%for the test phase.The results demonstrate that the artificial neural network model can predict Marsh cone flow time,mini slump spreading diameter and plate cohesion meter values with an average error of 0.15%.
基金supported by the National Key Research and Development Program of China(No.2021YFB3802005)the National Natural Science Foundation of China(Grant No.51978002)+1 种基金the Natural Science Foundation for the Higher Education Institutions in Anhui Province of China(Grant No.KJ2020A0845)the Housing and Urban-Rural Construction Science and Technology Plan in Anhui Province of China(Grant No.2021-YF69).
文摘This study focuses on the workability and compressive strength of ceramsite self-compacting concrete with fine aggregate partially substituted by steel slag sand(CSLSCC)to prevent the pollution of steel slag in the environment.The SF,J-ring,visual stability index,and sieve analysis tests are primarily employed in this research to investigate the workability of freshly mixed self-compacting concrete containing steel slag at various steel slag sand replacement rates.The experiment results indicate that CSLSCC with the 20%volume percentage of steel slag(VPS)performs better workability,higher strength,and higher specific strength.The 7-day compressive strength of CSLSCC with the 0.4 of the water-binder ratio(W/B),decreases with the increase of steel slag content,while the 28-day compressive strength increases significantly.The ceramsite self-compacting concrete with good comprehensive performance can be obtained when the substitution rate of steel slag sand for fine aggregate is less than 20%(volume percentage).
基金supported by the financial support received from Program for Innovative Research Team(in Science and Technology)in University of Henan Province of China(Grant No.20IRTSTHN009)National Natural Science Foundation of China(Grant Nos.U2040224,52179145)Natural Science Foundation of Henan(Grant Nos.212300410018,222300420081).
文摘Environmental problems caused by waste tires are becoming increasingly prominent.There is an urgent need to find a green way to dispose of waste tires,and scholars have made considerable efforts in this regard.In the construction industry,rubber extracted from waste tires can be added to concrete to alleviate environmental problems to a certain extent.As a new building material,rubber concrete has superior properties compared to ordinary concrete and has been widely used in many fields.Numerous studies have been conducted worldwide to investigate the effect of waste tire rubber on the performance of concrete.It has been reported that the addition of waste tire rubber has a significant influence on the performance of concrete.Workability influences the hardened performance of rubber concrete,especially the durability.Based on the current research results,the workability and durability of concrete manufactured with waste tire rubber,including water absorption and permeability,carbonation resistance,chloride ion permeability resistance,and freeze-thaw resistance,are summarized in this paper.It is concluded that the addition of waste tires has a negative effect on the workability of concrete.In terms of durability,concrete exhibits better chloride ion penetration resistance and frost resistance,with a higher water absorption rate,and lower anti-permeability and carbonation resistance owing to the addition of waste tire rubber.
基金the Scientific Research Foundation of Hubei University of Technology(GCRC2020012).
文摘Using ethylene glycol monovinyl polyoxyethylene ether,2-acrylamido-2-methylpropane sulfonic acid(AMPS)and acrylic acid as the main synthetic monomers,a high robustness polycarboxylate superplasticizer was prepared.The effects of initial temperature,ratio of acid to ether,amount of chain transfer agent,and synthesis process on the properties of the superplasticizer were studied.The molecular structure was characterized by GPC(Gel Permeation Chromatography)and IR(Infrared Spectrometer).As shown by the results,when the initial reaction temperature is 15℃,the ratio of acid to ether is 3.4:1 and the acrylic acid pre-neutralization is 15%,The AMPS substitution is 10%,the amount of chain transfer agent is 8%,and the performance of the synthesized superplasticizer is the best.Compared with commercially available ordinary polycarboxylate superplasticizer in C30 concrete prepared with manufactured sand and fly ash,the bleeding rate decreases by 52%,T50 decreases by 1.2 s,and the slump time decreases by 1.1 s.In C60 concrete prepared with fly ash and river sand,the bleeding rate decreases by 46%,T50 decreases by 0.8 s,and the slump time decreases by 3.2 s.
基金support received from National Natural Science Foundation of China(Grant No.U2040224)Natural Science Foundation of Henan(Grant No.212300410018)Program for Innovative Research Team(in Science and Technology)in University of Henan Province of China(Grant No.20IRTSTHN009).
文摘Using recycled aggregate(RA)and slag instead of natural aggregate(NA)and cement can reduce greenhouse gas emissions(GHGE)and achieve effective waste recovery.In recent years,RA has been widely used to replace NA in concrete.Every year,several researchers conduct investigations on the mechanical performance and durability of recycled aggregate concrete(RAC).Due to the loose and porous material properties of RA,the mechanical properties and durability of RAC,such as strength,carbonation resistance,permeability resistance and chloride ion penetration resistance,are greatly reduced compared with natural aggregate concrete.In contrast,concrete containing slag instead of NA and cement generally improved the strength of concrete and reduced the internal porosity of materials.Herein,we discuss the effects of RA and slag on the workability,compressive strength,splitting tensile strength,ultrasonic pulse velocity(UPV)value,and elastic modulus of concrete.The relationships between the compressive strength and the splitting tensile strength,UPV value,and elastic modulus are discussed,and the optimal substitution method is proposed.In addition,various equations for calculating the compressive strength of concrete based on performance factors related to the compressive strength are summarized.
基金Projects(2010CB731701,2012CB619502) supported by the National Basic Research Program of ChinaProject(CX2012B043) supported by Hunan Provincial Innovation Foundation for Postgraduate,ChinaProject(51021063) supported by Creative Research Group of National Natural Science Foundation of China
文摘The hot workability of 7085 aluminum alloys with different initial microstructures （as-homogenized and as-solution treated） was studied by isothermal compression tests at the deformation temperature ranging from 300 to 450 ℃ and the strain rate ranging from 0.0001 to 1 s 1. The strain rate sensitivity of the alloy was evaluated and used for establishing the power dissipation maps and instability maps on the basis of the flow stress data. The results show that the efficiency of power dissipation for the as-homogenized alloy is lower than that of the as-solution treated alloy. The deformation parameters of the dynamic recrystallization for the as-homogenized and as-solution treated alloy occur at 400 ℃, 0.01 s i and 450 ℃, 0.001 s-1, respectively. The flow instability region of the as-homogenized alloy is narrower than that of the as-solution treated alloy. These differences of the alloys with two different initial microstructures on the processing maps are mainly related to the dynamic precipitation characteristics.
基金Project(2011ZX04014-051)supported by the Key Scientific and Technical Project of ChinaProjects(51375306,50905110)supported by the National Natural Science Foundation of China
文摘The three-dimensional （3D） processing maps considering strain based on the two-dimensional （2D） processing maps proposed by PRASAD can describe the distribution of the efficiency of power dissipation and flow instability regions at various temperatures, strain rates and strains, which exhibit intrinsic workability related to material itself. Finite element （FE） simulation can obtain the distribution of strain, strain rate, temperature and die filling status, which indicates state-of-stress （SOS） workability decided by die shape and different processing conditions. On the basis of this, a new material driven analysis method for hot deformation was put forward by the combination of FE simulation with 3D processing maps, which can demonstrate material workability of the entire hot deformation process including SOS workability and intrinsic workability. The hot forging process for hard-to-work metal magnesium alloy was studied, and the 3D thermomechanical FE simulation including 3D processing maps of complex hot forging spur bevel gear was first conducted. The hot forging experiments were carried out. The results show that the new method is reasonable and suitable to determine the aoorooriate nrocess narameters.
基金Project(51301143)supported by the National Natural Science Foundation of ChinaProject(2014M560727)supported by the National Postdoctoral Foundation of China+1 种基金Project(2015GZ0228)supported by the Sichuan Province Science-Technology Support Plan,ChinaProject(2682014CX001)supported by the Science and Technology Innovation Project of SWJTU University,China
文摘Flow behaviors of spray forming low solvus high refractory (LSHR) alloy were investigated using hot compression tests performed on a Gleeble?3500 thermal mechanical simulator at temperatures of 1020?1150 °C and strain rates of 0.0003?1.0 s?1. The constitutive equation was established, power dissipation (η) maps and hot processing maps were plotted. The microstructure evolution and dislocation distribution of domains with different values of η in power dissipation maps were also observed. The results show that the flow stress increases with decreasing temperature and increasing strain rate. The activation energy of the spray forming LSHR alloy is 1243.86 kJ/mol. When the value of η is 0.36 at the strain of 0.5, the domain in the processing map shows characteristics of typical dynamic recrystallization (DRX) and low dislocation density. According to the microstructure evolution and processing maps, the optimum processing condition for good hot workability of spray forming LSHR alloy can be summed up as:temperature range 1110?1150 °C; strain rate range 0.01?0.3 s?1.
基金Projects(51171113,51301107) supported by the National Natural Science Foundation of China
文摘The hot deformation behavior and workability of pre-extruded ZK60A magnesium alloy were investigated by compression tests in the temperature range of 250-450 ℃and the strain rate range of 0.001-10 s 1. The constitutive equation for the pre-extruded ZK60A alloy can be described by hyperbolic sine function. Processing maps were constructed from true strains of -0.2 to -0.8. The alloy experienced complete dynamic recrystallization （DRX） and showed good workability in the temperature range of 300-400 ℃ and the strain rate range of 0.01-0.001 s-Z, where hot working in pre-extruded ZK60A, such as forging, can be carried out. For large deformation to true strain of over -0.5, strain rates above 0.1 s-1 are not recommended at all temperatures, where flow instability such as local strain concentration, twinning deformation, abnormal grain growth, micro-cracks, and shear fracture were observed. Climb-controlled dislocation creep dominates both the plastic deformation and nucleation of DRX of the pre-extruded ZK60A magnesium alloy.
基金Funded by the National Mega-project of Scientific & Technical Supporting Programs,Ministry of Science & Technology of China(No.2006BAJ04A04)the Education Department of Liaoning Province,China(No. 2008282)
文摘The influence of coarse aggregate content on concrete properties was investigated.From the perspective of Frame Concrete Theory,six groups concrete were produced with the same proportion except for coarse aggregate content,with coarse aggregate content of 0%,40%,50%,60%,75%,and 80%,respectively.Slump,compressive and flexural tensile strengths,elastic modulus,and water penetration were tested to research the effect of coarse aggregate content on concrete.The experimental results reveal that slump reduces with increasing of coarse aggregate content,while compressive strength,elastic modulus and flexural tensile strength increase with the coarse aggregate content increasing,and water penetration reduces with coarse aggregate content increasing before 75% then increased.Workability,strength,durability and economical indexes system were established to optimize the coarse aggregate content in concrete based on efficacy coefficient method.The optimization results show that when coarse aggregate content is 60%,the system efficacy coefficient reaches to 0.89,and it expresses the better comprehensive performance.
文摘In order to explore the serviceability and reinforcement of CaCO3 whisker in portland cement matrix, the durability of CaCO3 whisker and effect of low whisker content（0%-4.0%） on the working performance and mechanical properties of portland cement were investigated. The experimental results show that CaCO3 whiskers have a good stability and serviceability in cement, and should not significantly alter the rheological properties of the cement paste. The flexural and compressive strength of portland cement reinforced by CaCO3 whiskers was increased by 33.3% and 12.83%, respectively.
