Rechargeable aluminum batteries(RABs)are attractive cadidates for next-generation energy storage and conversion,due to the low cost and high safety of Al resources,and high capacity of metal Al based on the three-elec...Rechargeable aluminum batteries(RABs)are attractive cadidates for next-generation energy storage and conversion,due to the low cost and high safety of Al resources,and high capacity of metal Al based on the three-electrons reaction mechanism.However,the development of RABs is greatly limited,because of the lack of advanced cathode materials,and their complicated and unclear reaction mechanisms.Exploring the novel nanostructured transition metal and carbon composites is an effective route for obtaining ideal cathode materials.In this work,we synthesize porous CoSnO_(3)/C nanocubes with oxygen vacancies for utilizing as cathodes in RABs for the first time.The intrinsic structure stability of the mixed metal cations and carbon coating can improve the cycling performance of cathodes by regulating the internal strains of the electrodes during volume expansion.The nanocubes with porous structures contribute to fast mass transportation which improves the rate capability.In addition to this,abundant oxygen vacancies promote the adsorption affinity of cathodes,which improves storage capacity.As a result,the CoSnO_(3)/C cathodes display an excellent reversible capacity of 292.1 mAh g^(-1) at 0.1 A g^(-1),a good rate performance with 109 mAh g^(-1) that is maintained even at 1 A g^(-1) and the provided stable cycling behavior for 500 cycles.Besides,a mechanism of intercalation of Al^(3+)within CoSnO_(3)/C cathode is proposed for the electrochemical process.Overall,this work provides a step toward the development of advanced cathode materials for RABs by engineering novel nanostructured mixed transition-metal oxides with carbon composite and proposes novel insights into chemistry for RABs.展开更多
With the large-scale service of lithium-ion batteries(LIBs),their failures have attracted significant attentions.While the decay of active materials is the primary cause for LIB failures,the degradation of auxiliary m...With the large-scale service of lithium-ion batteries(LIBs),their failures have attracted significant attentions.While the decay of active materials is the primary cause for LIB failures,the degradation of auxiliary materials,such as current collector corrosion,should not be disregarded.Therefore,it is necessary to conduct a comprehensive review in this field.In this review,from the perspectives of electrochemistry and materials,we systematically summarize the corrosion behavior of aluminum cathode current collector and propose corresponding countermeasures.Firstly,the corrosion type is clarified based on the properties of passivation layers in different organic electrolyte components.Furthermore,a thoroughgoing analysis is presented to examine the impact of various factors on aluminum corrosion,including lithium salts,organic solvents,water impurities,and operating conditions.Subsequently,strategies for electrolyte and protection layer employed to suppress corrosion are discussed in detail.Lastly and most importantly,we provide insights and recommendations to prevent corrosion of current collectors,facilitate the development of advanced current collectors and the implementation of next-generation high-voltage stable LIBs.展开更多
ZnFe 2O 4 and ZnFe 2O 4 based materials were tested to obtain the electrical conductivity and corrosion resistance in melting bath for aluminum electrolysis. The results proved that adequate additives, such as Ni 2O 3...ZnFe 2O 4 and ZnFe 2O 4 based materials were tested to obtain the electrical conductivity and corrosion resistance in melting bath for aluminum electrolysis. The results proved that adequate additives, such as Ni 2O 3 CuO, Cu, ZnO and CeO 2 would increase the electrical conductivity, and the ZnFe 2O 4 based anodes with these additives were of good corrosion resistance. The current density on anode, the mole ratio of NaF/AlF 3 (MR) and the content of alumina in the bath effect the anode corrosion rate in different way.展开更多
Anode foil of aluminum electrolytic capacitor,which requires large surface area for high capacitance,were prepared by rolling,annealing and electrochemical etching.Effects of cerium addition on the capacitance of alum...Anode foil of aluminum electrolytic capacitor,which requires large surface area for high capacitance,were prepared by rolling,annealing and electrochemical etching.Effects of cerium addition on the capacitance of aluminum electrolytic capacitors were investigated.Microstructure of the aluminum foil surface was observed by optical microscopy(OM) and scanning electron microscopy(SEM).Electron back scattered diffraction(EBSD) was also employed to reveal texture evolvement of cold-rolled aluminum foil after annealed.The results showed that addition of cerium contributed to higher <100> texture and higher etch pit density as well.Moreover,the distribution of etch tunnels was more uniform compared with that without cerium addition.Perfect specific surface area was obtained with 0.0074% addition of cerium.展开更多
Plasma electrolytic oxidation(PEO) coatings were fabricated on 6063 aluminum alloy in a cheap and convenient electrolyte. The effect of different current densities, i e, 5, 10, 15, and 20 A/dm^2 on the microstructure ...Plasma electrolytic oxidation(PEO) coatings were fabricated on 6063 aluminum alloy in a cheap and convenient electrolyte. The effect of different current densities, i e, 5, 10, 15, and 20 A/dm^2 on the microstructure and corrosion behavior of coatings was comprehensively studied by scanning electron microscopy(SEM), stereoscopic microscopy, potentiodynamic polarization and electrochemical impedance spectroscopy(EIS), respectively. It is found that the pore density decreases and the pore size increases with increasing current density. The XRD results show that the coatings are only composed of α-Al_2 O_3 and γ-Al_2 O_3. Potentiodynamic polarization test proves that the coating formed under 10 A/dm^2 possesses the best anticorrosion property. The long time EIS test shows that the coating under 10 A/dm^2 is able to protect the aluminum alloy substrate after long time of immersion in 0.59 M NaCl solution, which confirms the salt solution immersion test results in 2 M NaCl solution.展开更多
Aluminum/steel electric transition joints (ETJs) are used in aluminum reduction cell for the purpose of welding aluminum rod and steel bracket components. Solid state welding process used for joining aluminum and stee...Aluminum/steel electric transition joints (ETJs) are used in aluminum reduction cell for the purpose of welding aluminum rod and steel bracket components. Solid state welding process used for joining aluminum and steel at the electric transition joints have the drawbacks of cracking and separation at the interface surfaces. Cracking and separation at the electric transition joints are caused by the stress singularities that developed due to the mismatch in thermal and mechanical properties of each material. To overcome the drawback of electric transition joints, aluminum/steel functionally graded may be used as electric transition joints or proposed. Therefore manufacturing and investigation of aluminum/steel functionally graded materials fabricated by powder metallurgy process were carried out through the current work. Different samples with different layers of aluminum/steel functionally graded materials were compacted using steel die and punch at the same compacted pressure and sintered temperature. After investigating the different samples of aluminum/steel functionally graded materials under different fabrication conditions, the suitable fabrication regime was determined with the aid of microscopic observations.展开更多
Amorphous [Al-Si-O] coatings were deposited on aluminum alloy by plasma electrolytic oxidation (PEO). The process parameters, composition, micrograph, and mechanical property of PEO amorphous coatings were investigate...Amorphous [Al-Si-O] coatings were deposited on aluminum alloy by plasma electrolytic oxidation (PEO). The process parameters, composition, micrograph, and mechanical property of PEO amorphous coatings were investigated. It is found that the growth rate of PEO coatings reaches 4.44 μm/min if the current density is 0.9 mA/mm2. XRD results show that the PEO coatings are amorphous in the current density range of 0.3 - 0.9mA/mm2. EDS results show that the coatings are composed of O, Si and Al elements. SEM results show that the coatings are porous. Nano indentation results show that the hardness of the coatings is about 3 - 4 times of that of the substrate, while the elastic modulus is about the same with the substrate. Furthermore, a formation mechanism of amorphous PEO coatings was proposed.展开更多
The isothermal compression test at elevated temperature was carried out for aluminum sheets prepared by different melt-treatment methods with aid of dynamic hot/mechanical simulation experimental technology. The mater...The isothermal compression test at elevated temperature was carried out for aluminum sheets prepared by different melt-treatment methods with aid of dynamic hot/mechanical simulation experimental technology. The material constants of hot deformation have been solved by multivariate regression directly. Influence of metallurgy factors on the constants was analyzed. The results show that at some strain, the relationship of sheets’ flow stress with deformation temperature and strain rate can be expressed more suitably with Arrhenius equation modified by hyperbolic sine function. Structure factor A1, stress-level coefficient α, strain rate sensibility exponent m and deformation activation energy Q all increase with increment of strain, while stress exponent n decreases gradually. The bigger α value or the smaller n value is, the more obvious the dynamic softening is, but the α value will increase for the metallurgy defects existing in the sheets. Influence of melt-treatment on Q depends upon the synthesis effect of all kinds of metallurgy defects. The Q and n values of the sheet prepared by high-efficient melt-treatment are the least, while the m value is the biggest, and the sheet can deform easily and evenly.展开更多
Thick and hard ceramic coatings were fabricated on A356 aluminum alloy by using plasma electrolytic oxidation(PEO) technique. The microstructure and phase composition of the PEO coatings were examined by using SEM and...Thick and hard ceramic coatings were fabricated on A356 aluminum alloy by using plasma electrolytic oxidation(PEO) technique. The microstructure and phase composition of the PEO coatings were examined by using SEM and XRD method. It is found that the PEO coatings are mainly composed of crystalline α-Al2O3 and mullite. The dry sliding wear test of PEO coatings were carried out on a ring-on-ring wear machine. Results shows that there is hardly no wear loss of polished PEO coatings while the wear rate of uncoated aluminum alloy is 4.3×10-5 mm3·(N·m)-1 at a speed of 0.52 m·s-1 and a load of 40 N.展开更多
With the aid of ANSYS software, the effect of different mould external part materials on magnetic flux density and electromagnetic body force in the liquid aluminum was investigated. Calculated results showed that mag...With the aid of ANSYS software, the effect of different mould external part materials on magnetic flux density and electromagnetic body force in the liquid aluminum was investigated. Calculated results showed that magnetic flux density and electromagnetic body force in the aluminum melt are greatly increased when the external part of mould is made from A3 steel. A low-frequency electromagnetic casting 6063 aluminum alloy experiment was conducted in the laboratory with the current value of 120 A and frequency value of 15 Hz. The experiment showed that the microstructure and surface quality of ingots with mould outer part made from A3 steel under low-frequency electromagnetic field are better than that of ingots with mould outer part made from austenitic stainless steel. The surface of the ingots with mould outer part made from A3 steel is smooth and free from exudations and cold shut defects. The as-cast microstructure consists of fine, uniformly distributed equiaxed grains.展开更多
High-energy lithium-sulfur batteries(LSBs)have experienced relentless development over the past decade with discernible improvements in electrochemical performance.However,a scrutinization of the cell operation condit...High-energy lithium-sulfur batteries(LSBs)have experienced relentless development over the past decade with discernible improvements in electrochemical performance.However,a scrutinization of the cell operation conditions reveals a huge gap between the demands for practical batteries and those in the literature.Low sulfur loading,a high electrolyte/sulfur(E/S)ratio and excess anodes for lab-scale LSBs significantly offset their high-energy merit.To approach practical LSBs,high loading and lean electrolyte parameters are needed,which involve budding challenges of slow charge transfer,polysulfide precipitation and severe shuttle effects.To track these obstacles,the exploration of electrocatalysts to immobilize polysulfides and accelerate Li-S redox kinetics has been widely reported.Herein,this review aims to survey state-of-the-art catalytic materials for practical LSBs with emphasis on elucidating the correlation among catalyst design strategies,material structures and electrochemical performance.We also statistically evaluate the state-of-the-art catalyst-modified LSBs to identify the remaining discrepancy between the current advancements and the real-world requirements.In closing,we put forward our proposal for a catalytic material study to help realize practical LSBs.展开更多
In this study, we used the stop-action technique to experimentally investigate the material flow and microstructural evolution of alclad 2A12-T4 aluminum alloy during refill friction stir spot welding.There are two ma...In this study, we used the stop-action technique to experimentally investigate the material flow and microstructural evolution of alclad 2A12-T4 aluminum alloy during refill friction stir spot welding.There are two material flow components, i.e., the inward-or outward-directed spiral flow on the horizontal plane and the upward-or downward-directed flow on the vertical plane.In the plunge stage, the flow of plasticized metal into the cavity is similar to that of a stack, whereby the upper layer is pushed upward by the lower layer.In the refill stage, this is process reversed.As such, there is no obvious vertical plasticized metal flow between adjacent layers.Welding leads to the coarsening of S(Al2CuMg) in the thermo-mechanically affected zone and the diminishing of S in the stir zone.Continuous dynamic recrystallization results in the formation of fine equiaxed grains in the stir zone, but this process becomes difficult in the thermo-mechanically affected zone due to the lower deformation rate and the pinning action of S precipitates on the dislocations and sub-grain boundaries, which leads to a high fraction of low-angle grain boundaries in this zone.展开更多
Traditional thermal power units are continuously replaced by renewable energies,of which fluctuations and intermittence impose pressure on the frequency stability of the power system.Electrolytic aluminum load(EAL)acc...Traditional thermal power units are continuously replaced by renewable energies,of which fluctuations and intermittence impose pressure on the frequency stability of the power system.Electrolytic aluminum load(EAL)accounts for large amount of the local electric loads in some areas.The participation of EAL in local frequency control has huge application prospects.However,the controller design of EAL is difficult due to the measurement noise of the system frequency and the nonlinear dynamics of the EAL’s electric power consumption.Focusing on this problem,this paper proposes a control strategy for EAL to participate in the frequency control.For the controller design of the EAL system,the system frequency response model is established and the EAL transfer function model is developed based on the equivalent circuit of EAL.For the problem of load-side frequency measurement error,the frequency estimation method based on Kalman-filtering is designed.To improve the performance of EAL in the frequency control,a fuzzy EAL controller is designed.The testing examples show that the designed Kalman-filter has good performance in de-noising the measured frequency,and the designed fuzzy controller has better performance in stabilizing system frequency than traditional methods.展开更多
In this investigation, protective layers were formed on aluminum substrate by Plasma Electrolytic Deposition (PED) using sodium silicate solution. The relation between the thickness of the layer and process time were ...In this investigation, protective layers were formed on aluminum substrate by Plasma Electrolytic Deposition (PED) using sodium silicate solution. The relation between the thickness of the layer and process time were studied. XRD, SEM, EDS were used to study the layer’s structure, composition and micrograph. The results show that the deposited layers are amorphous and contain mainly oxygen, silicon, and aluminum. The possible formation mechanism of amorphous [Al-Si-O] layer was proposed: During discharge periods, A12O3 phase of the passive film and SiO32"near the substrate surface are sintered into xSiO2(l - x)Al2O, and then transformed into amorphous [Al-Si-O] phase.展开更多
1. Introduction There are two ways to join ceramics tometals: brazing and bonding. The brazing in-cludes Moly- Manganese Process, ActiveSubstrate Process (Ti- coating on theceramic) and Active Filler Metal Process(Act...1. Introduction There are two ways to join ceramics tometals: brazing and bonding. The brazing in-cludes Moly- Manganese Process, ActiveSubstrate Process (Ti- coating on theceramic) and Active Filler Metal Process(Active Brazing Filler Metal). However, thedisadvantage of the Moly-Manganese Processis time-comsuming and energy-comsuming.And the active brazing is limited by the展开更多
The effects of superheating temperature on the grain refining efficiency of Ti existing in electrolytic low-titanium aluminum(ELTA)without and with the Al-4B addition and the Al-5Ti-1B master alloy in pure Al were com...The effects of superheating temperature on the grain refining efficiency of Ti existing in electrolytic low-titanium aluminum(ELTA)without and with the Al-4B addition and the Al-5Ti-1B master alloy in pure Al were comparatively investigated. The results show that the Ti existing in ELTA without Al-4B addition exhibits a certain grain refining efficiency when the melt superheating temperature is lower,but the efficiency decreases rapidly when the superheating temperature is higher.The grain refining efficiency of the Al-5Ti-1B master alloy is better than that of the Ti existing in ELTA without Al-4B addition at any superheating temperature,but it also decreases obviously with the increase of the superheating temperature.One important reason is that the TiB2 particles coming from the Al-5Ti-1B master alloy can settle down at the bottom of the Al melt easily when the superheating temperature is increased,thus decrease the number of the potent heterogeneous nuclei retained in the Al melt.If the Al-4B master alloy is added to the ELTA melt,the grain refining efficiency of the Ti existing in ELTA can be improved significantly, and does not decrease with the increase of the superheating temperature.This perhaps provides us a possible method to suppress the effect of the superheated melt on the microstructures of aluminum..展开更多
Aluminum production is a high energy consumption process so that maintaining fundamental compositions in balance and optimal conditions are essential.The molten electrolyte and melted aluminum are primary materials an...Aluminum production is a high energy consumption process so that maintaining fundamental compositions in balance and optimal conditions are essential.The molten electrolyte and melted aluminum are primary materials and their boundary needs to be monitored from time to time.An automatic measurement technic is presented in the paper to substitute for the traditional manual measurement work that is dull,poor efficiency and dangerous for operators.The boundary forming mechanism is analyzed,the vertical profile of electric potential is simulated,an automatic instrument is developed to sense the potential distribution,and a strategy is provided to identify the boundary according to the potential curves.Finally,some practical results are compared with manual measurements,which shows good consistency.展开更多
基金supported by the National Natural Science Foundation of China (Grant No.22075028).
文摘Rechargeable aluminum batteries(RABs)are attractive cadidates for next-generation energy storage and conversion,due to the low cost and high safety of Al resources,and high capacity of metal Al based on the three-electrons reaction mechanism.However,the development of RABs is greatly limited,because of the lack of advanced cathode materials,and their complicated and unclear reaction mechanisms.Exploring the novel nanostructured transition metal and carbon composites is an effective route for obtaining ideal cathode materials.In this work,we synthesize porous CoSnO_(3)/C nanocubes with oxygen vacancies for utilizing as cathodes in RABs for the first time.The intrinsic structure stability of the mixed metal cations and carbon coating can improve the cycling performance of cathodes by regulating the internal strains of the electrodes during volume expansion.The nanocubes with porous structures contribute to fast mass transportation which improves the rate capability.In addition to this,abundant oxygen vacancies promote the adsorption affinity of cathodes,which improves storage capacity.As a result,the CoSnO_(3)/C cathodes display an excellent reversible capacity of 292.1 mAh g^(-1) at 0.1 A g^(-1),a good rate performance with 109 mAh g^(-1) that is maintained even at 1 A g^(-1) and the provided stable cycling behavior for 500 cycles.Besides,a mechanism of intercalation of Al^(3+)within CoSnO_(3)/C cathode is proposed for the electrochemical process.Overall,this work provides a step toward the development of advanced cathode materials for RABs by engineering novel nanostructured mixed transition-metal oxides with carbon composite and proposes novel insights into chemistry for RABs.
文摘With the large-scale service of lithium-ion batteries(LIBs),their failures have attracted significant attentions.While the decay of active materials is the primary cause for LIB failures,the degradation of auxiliary materials,such as current collector corrosion,should not be disregarded.Therefore,it is necessary to conduct a comprehensive review in this field.In this review,from the perspectives of electrochemistry and materials,we systematically summarize the corrosion behavior of aluminum cathode current collector and propose corresponding countermeasures.Firstly,the corrosion type is clarified based on the properties of passivation layers in different organic electrolyte components.Furthermore,a thoroughgoing analysis is presented to examine the impact of various factors on aluminum corrosion,including lithium salts,organic solvents,water impurities,and operating conditions.Subsequently,strategies for electrolyte and protection layer employed to suppress corrosion are discussed in detail.Lastly and most importantly,we provide insights and recommendations to prevent corrosion of current collectors,facilitate the development of advanced current collectors and the implementation of next-generation high-voltage stable LIBs.
文摘ZnFe 2O 4 and ZnFe 2O 4 based materials were tested to obtain the electrical conductivity and corrosion resistance in melting bath for aluminum electrolysis. The results proved that adequate additives, such as Ni 2O 3 CuO, Cu, ZnO and CeO 2 would increase the electrical conductivity, and the ZnFe 2O 4 based anodes with these additives were of good corrosion resistance. The current density on anode, the mole ratio of NaF/AlF 3 (MR) and the content of alumina in the bath effect the anode corrosion rate in different way.
基金supported by the Inner Mongolia Important Science & Technology Project (20071911)Inner Mongolia Technology Research & Development Project
文摘Anode foil of aluminum electrolytic capacitor,which requires large surface area for high capacitance,were prepared by rolling,annealing and electrochemical etching.Effects of cerium addition on the capacitance of aluminum electrolytic capacitors were investigated.Microstructure of the aluminum foil surface was observed by optical microscopy(OM) and scanning electron microscopy(SEM).Electron back scattered diffraction(EBSD) was also employed to reveal texture evolvement of cold-rolled aluminum foil after annealed.The results showed that addition of cerium contributed to higher <100> texture and higher etch pit density as well.Moreover,the distribution of etch tunnels was more uniform compared with that without cerium addition.Perfect specific surface area was obtained with 0.0074% addition of cerium.
基金Funded by the National Natural Science Foundation of China(Nos.51371039 and 51871031)
文摘Plasma electrolytic oxidation(PEO) coatings were fabricated on 6063 aluminum alloy in a cheap and convenient electrolyte. The effect of different current densities, i e, 5, 10, 15, and 20 A/dm^2 on the microstructure and corrosion behavior of coatings was comprehensively studied by scanning electron microscopy(SEM), stereoscopic microscopy, potentiodynamic polarization and electrochemical impedance spectroscopy(EIS), respectively. It is found that the pore density decreases and the pore size increases with increasing current density. The XRD results show that the coatings are only composed of α-Al_2 O_3 and γ-Al_2 O_3. Potentiodynamic polarization test proves that the coating formed under 10 A/dm^2 possesses the best anticorrosion property. The long time EIS test shows that the coating under 10 A/dm^2 is able to protect the aluminum alloy substrate after long time of immersion in 0.59 M NaCl solution, which confirms the salt solution immersion test results in 2 M NaCl solution.
文摘Aluminum/steel electric transition joints (ETJs) are used in aluminum reduction cell for the purpose of welding aluminum rod and steel bracket components. Solid state welding process used for joining aluminum and steel at the electric transition joints have the drawbacks of cracking and separation at the interface surfaces. Cracking and separation at the electric transition joints are caused by the stress singularities that developed due to the mismatch in thermal and mechanical properties of each material. To overcome the drawback of electric transition joints, aluminum/steel functionally graded may be used as electric transition joints or proposed. Therefore manufacturing and investigation of aluminum/steel functionally graded materials fabricated by powder metallurgy process were carried out through the current work. Different samples with different layers of aluminum/steel functionally graded materials were compacted using steel die and punch at the same compacted pressure and sintered temperature. After investigating the different samples of aluminum/steel functionally graded materials under different fabrication conditions, the suitable fabrication regime was determined with the aid of microscopic observations.
文摘Amorphous [Al-Si-O] coatings were deposited on aluminum alloy by plasma electrolytic oxidation (PEO). The process parameters, composition, micrograph, and mechanical property of PEO amorphous coatings were investigated. It is found that the growth rate of PEO coatings reaches 4.44 μm/min if the current density is 0.9 mA/mm2. XRD results show that the PEO coatings are amorphous in the current density range of 0.3 - 0.9mA/mm2. EDS results show that the coatings are composed of O, Si and Al elements. SEM results show that the coatings are porous. Nano indentation results show that the hardness of the coatings is about 3 - 4 times of that of the substrate, while the elastic modulus is about the same with the substrate. Furthermore, a formation mechanism of amorphous PEO coatings was proposed.
基金Project(JA04251) supported by the Education Department of Fujian Province, China Project(E0210011) supported by the Natural Science Foundation of Fujian Province, China
文摘The isothermal compression test at elevated temperature was carried out for aluminum sheets prepared by different melt-treatment methods with aid of dynamic hot/mechanical simulation experimental technology. The material constants of hot deformation have been solved by multivariate regression directly. Influence of metallurgy factors on the constants was analyzed. The results show that at some strain, the relationship of sheets’ flow stress with deformation temperature and strain rate can be expressed more suitably with Arrhenius equation modified by hyperbolic sine function. Structure factor A1, stress-level coefficient α, strain rate sensibility exponent m and deformation activation energy Q all increase with increment of strain, while stress exponent n decreases gradually. The bigger α value or the smaller n value is, the more obvious the dynamic softening is, but the α value will increase for the metallurgy defects existing in the sheets. Influence of melt-treatment on Q depends upon the synthesis effect of all kinds of metallurgy defects. The Q and n values of the sheet prepared by high-efficient melt-treatment are the least, while the m value is the biggest, and the sheet can deform easily and evenly.
基金This work was financially supported by the Fund of Beijing Jiaotong University,and by the OpenFund of State Key Laboratory of Tribology of China(No.SKLT02-4).
文摘Thick and hard ceramic coatings were fabricated on A356 aluminum alloy by using plasma electrolytic oxidation(PEO) technique. The microstructure and phase composition of the PEO coatings were examined by using SEM and XRD method. It is found that the PEO coatings are mainly composed of crystalline α-Al2O3 and mullite. The dry sliding wear test of PEO coatings were carried out on a ring-on-ring wear machine. Results shows that there is hardly no wear loss of polished PEO coatings while the wear rate of uncoated aluminum alloy is 4.3×10-5 mm3·(N·m)-1 at a speed of 0.52 m·s-1 and a load of 40 N.
基金The project (G199906490501) was supported by the National Key Fundamental Research and Development Program of China
文摘With the aid of ANSYS software, the effect of different mould external part materials on magnetic flux density and electromagnetic body force in the liquid aluminum was investigated. Calculated results showed that magnetic flux density and electromagnetic body force in the aluminum melt are greatly increased when the external part of mould is made from A3 steel. A low-frequency electromagnetic casting 6063 aluminum alloy experiment was conducted in the laboratory with the current value of 120 A and frequency value of 15 Hz. The experiment showed that the microstructure and surface quality of ingots with mould outer part made from A3 steel under low-frequency electromagnetic field are better than that of ingots with mould outer part made from austenitic stainless steel. The surface of the ingots with mould outer part made from A3 steel is smooth and free from exudations and cold shut defects. The as-cast microstructure consists of fine, uniformly distributed equiaxed grains.
基金supported by grants from the Research Grants Council of the Hong Kong Special Administrative Region,China(Poly U25216121,Poly U15303219)the National Natural Science Foundation of China for Young Scholar(52102310)the Research Committee of the Hong Kong Polytechnic University(A-PB1 M,1-BBXK,1-CD4 M,and G-UAMV)。
文摘High-energy lithium-sulfur batteries(LSBs)have experienced relentless development over the past decade with discernible improvements in electrochemical performance.However,a scrutinization of the cell operation conditions reveals a huge gap between the demands for practical batteries and those in the literature.Low sulfur loading,a high electrolyte/sulfur(E/S)ratio and excess anodes for lab-scale LSBs significantly offset their high-energy merit.To approach practical LSBs,high loading and lean electrolyte parameters are needed,which involve budding challenges of slow charge transfer,polysulfide precipitation and severe shuttle effects.To track these obstacles,the exploration of electrocatalysts to immobilize polysulfides and accelerate Li-S redox kinetics has been widely reported.Herein,this review aims to survey state-of-the-art catalytic materials for practical LSBs with emphasis on elucidating the correlation among catalyst design strategies,material structures and electrochemical performance.We also statistically evaluate the state-of-the-art catalyst-modified LSBs to identify the remaining discrepancy between the current advancements and the real-world requirements.In closing,we put forward our proposal for a catalytic material study to help realize practical LSBs.
基金financially supported by the National Science and Technology Major Project of China (No.2017ZX04005001)the Key Research & Development program of Shandong Province (2018GGX103053)。
文摘In this study, we used the stop-action technique to experimentally investigate the material flow and microstructural evolution of alclad 2A12-T4 aluminum alloy during refill friction stir spot welding.There are two material flow components, i.e., the inward-or outward-directed spiral flow on the horizontal plane and the upward-or downward-directed flow on the vertical plane.In the plunge stage, the flow of plasticized metal into the cavity is similar to that of a stack, whereby the upper layer is pushed upward by the lower layer.In the refill stage, this is process reversed.As such, there is no obvious vertical plasticized metal flow between adjacent layers.Welding leads to the coarsening of S(Al2CuMg) in the thermo-mechanically affected zone and the diminishing of S in the stir zone.Continuous dynamic recrystallization results in the formation of fine equiaxed grains in the stir zone, but this process becomes difficult in the thermo-mechanically affected zone due to the lower deformation rate and the pinning action of S precipitates on the dislocations and sub-grain boundaries, which leads to a high fraction of low-angle grain boundaries in this zone.
基金funded by Science and Technology Project of State Grid Corporation of China:Research on the Construction and Evaluation Technology of the Data-Driven-based Adjustable Resource Pool of Typical Industrial Enterprises,Grant No.1400-202016386A-0-0-00.
文摘Traditional thermal power units are continuously replaced by renewable energies,of which fluctuations and intermittence impose pressure on the frequency stability of the power system.Electrolytic aluminum load(EAL)accounts for large amount of the local electric loads in some areas.The participation of EAL in local frequency control has huge application prospects.However,the controller design of EAL is difficult due to the measurement noise of the system frequency and the nonlinear dynamics of the EAL’s electric power consumption.Focusing on this problem,this paper proposes a control strategy for EAL to participate in the frequency control.For the controller design of the EAL system,the system frequency response model is established and the EAL transfer function model is developed based on the equivalent circuit of EAL.For the problem of load-side frequency measurement error,the frequency estimation method based on Kalman-filtering is designed.To improve the performance of EAL in the frequency control,a fuzzy EAL controller is designed.The testing examples show that the designed Kalman-filter has good performance in de-noising the measured frequency,and the designed fuzzy controller has better performance in stabilizing system frequency than traditional methods.
基金supported by the National Natural Sciences Foundation of China(50071066)
文摘In this investigation, protective layers were formed on aluminum substrate by Plasma Electrolytic Deposition (PED) using sodium silicate solution. The relation between the thickness of the layer and process time were studied. XRD, SEM, EDS were used to study the layer’s structure, composition and micrograph. The results show that the deposited layers are amorphous and contain mainly oxygen, silicon, and aluminum. The possible formation mechanism of amorphous [Al-Si-O] layer was proposed: During discharge periods, A12O3 phase of the passive film and SiO32"near the substrate surface are sintered into xSiO2(l - x)Al2O, and then transformed into amorphous [Al-Si-O] phase.
文摘1. Introduction There are two ways to join ceramics tometals: brazing and bonding. The brazing in-cludes Moly- Manganese Process, ActiveSubstrate Process (Ti- coating on theceramic) and Active Filler Metal Process(Active Brazing Filler Metal). However, thedisadvantage of the Moly-Manganese Processis time-comsuming and energy-comsuming.And the active brazing is limited by the
文摘The effects of superheating temperature on the grain refining efficiency of Ti existing in electrolytic low-titanium aluminum(ELTA)without and with the Al-4B addition and the Al-5Ti-1B master alloy in pure Al were comparatively investigated. The results show that the Ti existing in ELTA without Al-4B addition exhibits a certain grain refining efficiency when the melt superheating temperature is lower,but the efficiency decreases rapidly when the superheating temperature is higher.The grain refining efficiency of the Al-5Ti-1B master alloy is better than that of the Ti existing in ELTA without Al-4B addition at any superheating temperature,but it also decreases obviously with the increase of the superheating temperature.One important reason is that the TiB2 particles coming from the Al-5Ti-1B master alloy can settle down at the bottom of the Al melt easily when the superheating temperature is increased,thus decrease the number of the potent heterogeneous nuclei retained in the Al melt.If the Al-4B master alloy is added to the ELTA melt,the grain refining efficiency of the Ti existing in ELTA can be improved significantly, and does not decrease with the increase of the superheating temperature.This perhaps provides us a possible method to suppress the effect of the superheated melt on the microstructures of aluminum..
文摘Aluminum production is a high energy consumption process so that maintaining fundamental compositions in balance and optimal conditions are essential.The molten electrolyte and melted aluminum are primary materials and their boundary needs to be monitored from time to time.An automatic measurement technic is presented in the paper to substitute for the traditional manual measurement work that is dull,poor efficiency and dangerous for operators.The boundary forming mechanism is analyzed,the vertical profile of electric potential is simulated,an automatic instrument is developed to sense the potential distribution,and a strategy is provided to identify the boundary according to the potential curves.Finally,some practical results are compared with manual measurements,which shows good consistency.
