The influence of geometric configuration on the friction characteristics during incremental sheet forming of AA5052 was analyzed by integrating surface morphology and its characteristic parameters,along with plastic s...The influence of geometric configuration on the friction characteristics during incremental sheet forming of AA5052 was analyzed by integrating surface morphology and its characteristic parameters,along with plastic strain,contact pressure,and area.The interface promotes lubrication and support when wall angles were≤40°,a 0.5 mm-thin sheet was used,and a 10 mm-large tool radius was employed.This mainly results in micro-plowing and plastic extrusion flow,leading to lower friction coefficient.However,when wall angles exceed 40°,significant plastic strain roughening occurs,leading to inadequate lubrication on the newly formed surface.Increased sheet thickness and decreased tool radius elevate contact pressure.These actions trigger micro-cutting and adhesion,potentially leading to localized scuffing and dimple tears,and higher friction coefficient.The friction mechanisms remain unaffected by the part’s plane curve features.As the forming process progresses,abrasive wear intensifies,and surface morphology evolves unfavorably for lubrication and friction reduction.展开更多
Ti at the oxidation states of Ti^(3+)and Ti^(4+),was used to enhance the performance of Na_(3)V_(2)(PO_(4))_(2)F_(2)O by partially substituting vanadium.After doping Ti,the crystallographic volume is decreased due to ...Ti at the oxidation states of Ti^(3+)and Ti^(4+),was used to enhance the performance of Na_(3)V_(2)(PO_(4))_(2)F_(2)O by partially substituting vanadium.After doping Ti,the crystallographic volume is decreased due to the less radii of Ti^(3+/4+),and the valence of Ti is demonstrated identical to V.During sodium insertion in Ti-doped Na_(3)V_(2)(PO_(4))_(2)F_(2)O,the two discharge plateaus split into three because of the rearrangement of local redox environment.Consequently,the optimized Na_(3)V_(0.96)Ti_(0.04)(PO_(4))_(2)F_(2)O shows a specific capacity of 123 and 63 mA·h/g at 0.1C and 20C,respectively.After 350 cycles at 0.5C,the capacity is gradually reduced corresponding to a retention of 71.05%.The significantly improved performance is attributed to the rapid electrochemical kinetics,and showcases the strategy of replacing V^(3+/4+)with Ti^(3+/4+)for high-performance vanadium-based oxyfluorophosphates.展开更多
The coupling effects of electrical pulse,temperature,strain rate,and strain on the flow behavior and plasticity of 5182-O aluminum alloy were investigated and characterized.The isothermal tensile test and electrically...The coupling effects of electrical pulse,temperature,strain rate,and strain on the flow behavior and plasticity of 5182-O aluminum alloy were investigated and characterized.The isothermal tensile test and electrically-assisted isothermal tensile test were performed at the same temperature,and three typical models were further embedded in ABAQUS/Explicit for numerical simulation to illustrate the electroplastic effect.The results show that electric pulse reduces the deformation resistance but enhances the elongation greatly.The calibration accuracy of the proposed modified Lim−Huh model for highly nonlinear and coupled dynamic hardening behavior is not much improved compared to the modified Kocks−Mecking model.Moreover,the artificial neural network model is very suitable to describe the macromechenical response of materials under the coupling effect of different variables.展开更多
To improve the mechanical properties of Ti6Al4V alloy prepared by selective laser melting(SLM)process,the precision forging was conducted at950°C and different strains and strain rates.The microstructure evolutio...To improve the mechanical properties of Ti6Al4V alloy prepared by selective laser melting(SLM)process,the precision forging was conducted at950°C and different strains and strain rates.The microstructure evolution of as-built samples and forged samples in both horizontal and vertical sections was visualized and analyzed by optical microscope and X-ray diffraction.The microstructure was improved by the precision forging and subsequent water quenching.The porosity in each section was accounted.It can be seen that high strain rate and large deformation result in low porosity,consequently contributing to a better fatigue performance.The micro-hardness was lowered after precision forging and water quenching,while the difference of microhardness between the horizontal and vertical sections became smaller,which illustrated that this process can improve the anisotropy of structural components fabricated by SLM.展开更多
The pressure-actuated metal seal with soft metal coating has been widely used in complex working conditions such as high temperature,low temperature and high pressure.The investigation of the characteristics and bindi...The pressure-actuated metal seal with soft metal coating has been widely used in complex working conditions such as high temperature,low temperature and high pressure.The investigation of the characteristics and binding strength of the transition layer between the soft metal coating and the superalloy substrate is important to improve the sealing performance and to model and simplify the working through-process of metal sealing.The distribution characteristics of elements at soft metal-substrate interface and the binding strength between coating and substrate under different thicknesses and material combinations of coating layer were studied by experimental methods.The results indicate that the thickness of soft metal coating has little influence on the interface morphology of GH4169-Cu,GH4169-Ag and Cu-Ag,but has an influence on the thickness of transition layer between different metals,while this influence is weakened with increasing the coating thickness,and the thickness of transition layer is about 2μm when the coating thickness is more than 30μm.The cross-cut test shows that the Cu,Ag and Cu-Ag coatings are all well combined with nickel-based superalloy GH4169 substrate.The materials of soft metal,i.e.the coating materials,have significant influence on the characteristic of transition layer and the surface characteristics of coating after cross-cut test.展开更多
基金the support of the Key Research and Development Program of Shaanxi Province,China(No.2021GXLH-Z-049)。
文摘The influence of geometric configuration on the friction characteristics during incremental sheet forming of AA5052 was analyzed by integrating surface morphology and its characteristic parameters,along with plastic strain,contact pressure,and area.The interface promotes lubrication and support when wall angles were≤40°,a 0.5 mm-thin sheet was used,and a 10 mm-large tool radius was employed.This mainly results in micro-plowing and plastic extrusion flow,leading to lower friction coefficient.However,when wall angles exceed 40°,significant plastic strain roughening occurs,leading to inadequate lubrication on the newly formed surface.Increased sheet thickness and decreased tool radius elevate contact pressure.These actions trigger micro-cutting and adhesion,potentially leading to localized scuffing and dimple tears,and higher friction coefficient.The friction mechanisms remain unaffected by the part’s plane curve features.As the forming process progresses,abrasive wear intensifies,and surface morphology evolves unfavorably for lubrication and friction reduction.
文摘Ti at the oxidation states of Ti^(3+)and Ti^(4+),was used to enhance the performance of Na_(3)V_(2)(PO_(4))_(2)F_(2)O by partially substituting vanadium.After doping Ti,the crystallographic volume is decreased due to the less radii of Ti^(3+/4+),and the valence of Ti is demonstrated identical to V.During sodium insertion in Ti-doped Na_(3)V_(2)(PO_(4))_(2)F_(2)O,the two discharge plateaus split into three because of the rearrangement of local redox environment.Consequently,the optimized Na_(3)V_(0.96)Ti_(0.04)(PO_(4))_(2)F_(2)O shows a specific capacity of 123 and 63 mA·h/g at 0.1C and 20C,respectively.After 350 cycles at 0.5C,the capacity is gradually reduced corresponding to a retention of 71.05%.The significantly improved performance is attributed to the rapid electrochemical kinetics,and showcases the strategy of replacing V^(3+/4+)with Ti^(3+/4+)for high-performance vanadium-based oxyfluorophosphates.
基金the financial supports from the National Natural Science Foundation of China(Nos.52075423,U2141214).
文摘The coupling effects of electrical pulse,temperature,strain rate,and strain on the flow behavior and plasticity of 5182-O aluminum alloy were investigated and characterized.The isothermal tensile test and electrically-assisted isothermal tensile test were performed at the same temperature,and three typical models were further embedded in ABAQUS/Explicit for numerical simulation to illustrate the electroplastic effect.The results show that electric pulse reduces the deformation resistance but enhances the elongation greatly.The calibration accuracy of the proposed modified Lim−Huh model for highly nonlinear and coupled dynamic hardening behavior is not much improved compared to the modified Kocks−Mecking model.Moreover,the artificial neural network model is very suitable to describe the macromechenical response of materials under the coupling effect of different variables.
基金Project(50975222)supported by the National Natural Science Foundation of ChinaProject(2014ko8-34)supported by the Industrial Research Project of Shaanxi Province,China
文摘To improve the mechanical properties of Ti6Al4V alloy prepared by selective laser melting(SLM)process,the precision forging was conducted at950°C and different strains and strain rates.The microstructure evolution of as-built samples and forged samples in both horizontal and vertical sections was visualized and analyzed by optical microscope and X-ray diffraction.The microstructure was improved by the precision forging and subsequent water quenching.The porosity in each section was accounted.It can be seen that high strain rate and large deformation result in low porosity,consequently contributing to a better fatigue performance.The micro-hardness was lowered after precision forging and water quenching,while the difference of microhardness between the horizontal and vertical sections became smaller,which illustrated that this process can improve the anisotropy of structural components fabricated by SLM.
基金National Natural Science Foundation of China(52375378)National Key Laboratory of Metal Forming Technology and Heavy Equipment(S2308100.W12)Huxiang High-Level Talent Gathering Project of Hunan Province(2021RC5001)。
文摘The pressure-actuated metal seal with soft metal coating has been widely used in complex working conditions such as high temperature,low temperature and high pressure.The investigation of the characteristics and binding strength of the transition layer between the soft metal coating and the superalloy substrate is important to improve the sealing performance and to model and simplify the working through-process of metal sealing.The distribution characteristics of elements at soft metal-substrate interface and the binding strength between coating and substrate under different thicknesses and material combinations of coating layer were studied by experimental methods.The results indicate that the thickness of soft metal coating has little influence on the interface morphology of GH4169-Cu,GH4169-Ag and Cu-Ag,but has an influence on the thickness of transition layer between different metals,while this influence is weakened with increasing the coating thickness,and the thickness of transition layer is about 2μm when the coating thickness is more than 30μm.The cross-cut test shows that the Cu,Ag and Cu-Ag coatings are all well combined with nickel-based superalloy GH4169 substrate.The materials of soft metal,i.e.the coating materials,have significant influence on the characteristic of transition layer and the surface characteristics of coating after cross-cut test.
