The effect of thermomechanical treatments on the microstructures and properties of Cu-2.1Ni-0.5Si- 0.2Zr alloy was investigated. The hot-rolled plates were solution treated at 920 ℃ for 1.5 h, quenched into water, co...The effect of thermomechanical treatments on the microstructures and properties of Cu-2.1Ni-0.5Si- 0.2Zr alloy was investigated. The hot-rolled plates were solution treated at 920 ℃ for 1.5 h, quenched into water, cold rolled by 70 % reduction in thickness, and then aged at 400, 450 and 500 ℃for various times. The variation in tensile strength and electrical conductivity of the alloy was measured as a function of the aging time. The results show the peak strength value of 665 MPa for the alloy aged at 450 ℃ for 2 h. However, the electrical conductivity is observed to reach a maximum of 47 % IACS aged at 450℃for 8 h. OM, SEM, and TEM were used for microstructural inspection of the alloy. Precipitation occurs preferentially at deformation bands in the cold-rolled alloy. Properties behavior is discussed in the light of microstructural features.展开更多
Multipass plain strain compression test of 7055 alloy was carried out on Gleeble 1500D thermomechanical simulator to study the effect of interval time on static softening behavior between two passes. Microstructural f...Multipass plain strain compression test of 7055 alloy was carried out on Gleeble 1500D thermomechanical simulator to study the effect of interval time on static softening behavior between two passes. Microstructural features of the alloy deformed with delay times varying from 0 to 180 s after achieving a reduction of ,-~52 % in the 13 stages was investigated through TEM and EBSD observations. The 14th pass of peak stresses after different delay times were gained. The peak stress decreases with the interstage delay time increasing, but the decreasing trend is gradually slower. Static recovery, metadynamic recrystallization, and/or static recrystallization can be found in the alloy during two passes. The recovery and recrystallization degree increases with longer interstage delay time. The static recovery is the main softening mechanism. Subgrain coalescence and subgrain growth together with particle-stimulated nucleation are the main nucleation mechanisms for static recrystallization.展开更多
Leaching kinetics of acid-soluble Cr（VI） in chromite ore processing residue （COPR） using hydrofluoric （HF） acid solution as a leaching agent was investigated for potential remediation of COPR with industrial was...Leaching kinetics of acid-soluble Cr（VI） in chromite ore processing residue （COPR） using hydrofluoric （HF） acid solution as a leaching agent was investigated for potential remediation of COPR with industrial waste water containing HF. The results show that HF can effectively destabilize the Cr（VI）-bearing minerals, resulting in the mobilization of Cr（VI） from COPR into the leachate. Particle size significantly influences the leaching of acid-soluble Cr（VI） from COPR, followed by leaching time, whereas the effects of HF concentration and leaching temperature are slight and the influence of stirring rate is negligible. The leaching process of acid-soluble Cr（VI） from COPR is controlled by the diffusion through the product layer. The apparent activation energy is 8.696 kJ/mol and the reaction orders with respect to HF concentration and particle size is 0.493 8 and -2.013 3, respectively.展开更多
In order to fundamentally solve the acidification problem of high sulfur-containing bauxite during storage, by simulating the environment of minerals storage in laboratory, the acidification mechanism and influencing ...In order to fundamentally solve the acidification problem of high sulfur-containing bauxite during storage, by simulating the environment of minerals storage in laboratory, the acidification mechanism and influencing factors of high sulfur-containing bauxite were studied and confirmed using the single variable method to control the atmosphere, water and other variables. The results show that the acidification is mostly caused by the oxidation of sulfur-containing bauxite, which is mainly the natural oxidation of Pyrite(Fe S2), then the alkaline minerals dissolute in the presence of water, leading to the acidification phenomenon, which is influenced by moisture and air flow. Finally, more acid-producing substances are formed, resulting in the acidification of high sulfur-containing bauxite. The acidification of high sulfur-containing bauxite results from the combined effect of the oxygen in the air and water, which can be significantly alleviated by controlling the diffusion of the oxygen in air.展开更多
The influence of aluminum electrolyte component on its temperature is an important issue within the field of aluminum reduction with pre-baked cells. The characteristic correlation between excess AlF3 concentration an...The influence of aluminum electrolyte component on its temperature is an important issue within the field of aluminum reduction with pre-baked cells. The characteristic correlation between excess AlF3 concentration and aluminum electrolyte temperature was explored through the modeling of heat and mass transfer processes in industrial pre-baked aluminum reduction cells. A coupled heat/mass-balance model was derived theoretically from the mass and energy balance of an electrolysis cell, and then was simplified properly into a practical expression. The model demonstrates that if environmental temperature and Al2O3 concentration keep constant, the excess AlF3 concentration decreases with the aluminum electrolyte temperature linearly and its decrease rate is dependent on the heat transfer property of aluminum electrolyte, side wall and cell shell. Secondly, experiments were conducted on site with two industrial cells in an aluminum electrolysis plant. Excess AlF3 concentration and aluminum electrolyte temperature were obtained simultaneously together with other parameters such as Al2O3, CaF2, MgF2 and LiF concentrations. Results show that the maximum absolute error between the tested value and the calculated value of excess AlF3 concentration using the proposed model is less than 2%. This reveals that the coupled heat/mass-balance model can appropriately characterize the correlation between excess AlF3 concentration and aluminum electrolyte temperature with good accuracy and practicability.展开更多
Indirect heating and intensified digestion technology can be applied to reduce greatly the energy consumption in Bayer process of diasporic bauxite. A great advantage of two-stream process is to avoid or reduce effici...Indirect heating and intensified digestion technology can be applied to reduce greatly the energy consumption in Bayer process of diasporic bauxite. A great advantage of two-stream process is to avoid or reduce efficiently serious scaling problem of bauxite slurry on indirect heating surface, which certainly happens in the single stream process and brings about great troubles to the indirect heating. As a result of a great number of experiments and the theoretical analysis, a new lime adding technology for the two-stream digestion process is developed in this paper that lime is added into spent liquor stream instead of bauxite slurry, which is more suitable to the two-stream process of diasporic bauxite. The influences of the new lime addition technology on preheating and digestion process were discussed. It was deduced that the new technology can be used efficiently in the two-stream process of non-diasporic bauxite.展开更多
In order to overcome the defects of air-agitated seed precipitation, such as scaring, liquid short-(circuiting,) the three-dimension flow fields with different structure are numerically simulated by computational flui...In order to overcome the defects of air-agitated seed precipitation, such as scaring, liquid short-(circuiting,) the three-dimension flow fields with different structure are numerically simulated by computational fluid dynamics software. Euler/Euler approach was used to study the effects of structure on the flow field in the tank. Multi-fluid model, body-fitted coordinates and multi-block gird were adopted in the simulation. The simulating results are well consonant with the practical situations. The flow field is improved obviously when the flow velocity increases from (0.089m/s) to 0.1920.300m/s at the bottom of the optimized tank and therefore the scaring is reduced greatly in the industrial production. With a gathering sill, the problem of short-circuiting, which always appeares in the upper of the tank, can be solved very well.展开更多
Digestion behaviors of several single silicon-containing minerals including kaolinite, illite and pyrophyllite in aluminate solution were investigated. The result shows that the digestion rates of kaolinite, illite an...Digestion behaviors of several single silicon-containing minerals including kaolinite, illite and pyrophyllite in aluminate solution were investigated. The result shows that the digestion rates of kaolinite, illite and pyrophyllite in aluminate solution were influenced by reaction conditions such as temperature. Adopting quantum chemistry theoretical calculation, using CASTEM procedure module, the slab model of kaolinite, illite, pyrophyllite and their ordinary complete cleavage plane (001) were geometry optimized at GGA-PW91 level. The micro-essence of the different reaction activities among kaolinite, illite, pyrophyllite in aluminate solution was opened out. It is found that the reaction activities of kaolinite, illite, pyrophyllite are obviously different and the reaction activity of pyrophyllite is the highest. The Si—O bond strength of illite is the strongest and its Al—O bond strength is comparatively the weakest, so Si in it is the most difficult to be removed. The Si—O bond strength of pyrophyllite is the weakest, so Si in it is relatively easy to be removed. The micro-electron structure of complete cleavage plane and the Si—O bond strength of kaolinite, illite and pyrophyllite are evidently influenced by the existence of OH-, of which the surface character and the reduction of Si—O bond strength of kaolinite are influenced most greatly by OH-. Therefore, the desilication of kaolinite in alkaline solution at relatively low temperature is easier.展开更多
基金supported by the Project of National "863"Foundation of China(No.2006AA03Z522)Science and Technology of Beijing(No.10231103)
文摘The effect of thermomechanical treatments on the microstructures and properties of Cu-2.1Ni-0.5Si- 0.2Zr alloy was investigated. The hot-rolled plates were solution treated at 920 ℃ for 1.5 h, quenched into water, cold rolled by 70 % reduction in thickness, and then aged at 400, 450 and 500 ℃for various times. The variation in tensile strength and electrical conductivity of the alloy was measured as a function of the aging time. The results show the peak strength value of 665 MPa for the alloy aged at 450 ℃ for 2 h. However, the electrical conductivity is observed to reach a maximum of 47 % IACS aged at 450℃for 8 h. OM, SEM, and TEM were used for microstructural inspection of the alloy. Precipitation occurs preferentially at deformation bands in the cold-rolled alloy. Properties behavior is discussed in the light of microstructural features.
基金financially supported by the Natural Science Foundation of Inner Mongolia (No. 2011bs0802)Research Fund for the Higher Education of Inner Mongolia (No. NJZY11075)
文摘Multipass plain strain compression test of 7055 alloy was carried out on Gleeble 1500D thermomechanical simulator to study the effect of interval time on static softening behavior between two passes. Microstructural features of the alloy deformed with delay times varying from 0 to 180 s after achieving a reduction of ,-~52 % in the 13 stages was investigated through TEM and EBSD observations. The 14th pass of peak stresses after different delay times were gained. The peak stress decreases with the interstage delay time increasing, but the decreasing trend is gradually slower. Static recovery, metadynamic recrystallization, and/or static recrystallization can be found in the alloy during two passes. The recovery and recrystallization degree increases with longer interstage delay time. The static recovery is the main softening mechanism. Subgrain coalescence and subgrain growth together with particle-stimulated nucleation are the main nucleation mechanisms for static recrystallization.
基金Project(2009FJ1009) supported by Major Program of Hunan Provincial Science and Technology, ChinaProject(2005CB6237) supported by the National Basic Research Program of China
文摘Leaching kinetics of acid-soluble Cr（VI） in chromite ore processing residue （COPR） using hydrofluoric （HF） acid solution as a leaching agent was investigated for potential remediation of COPR with industrial waste water containing HF. The results show that HF can effectively destabilize the Cr（VI）-bearing minerals, resulting in the mobilization of Cr（VI） from COPR into the leachate. Particle size significantly influences the leaching of acid-soluble Cr（VI） from COPR, followed by leaching time, whereas the effects of HF concentration and leaching temperature are slight and the influence of stirring rate is negligible. The leaching process of acid-soluble Cr（VI） from COPR is controlled by the diffusion through the product layer. The apparent activation energy is 8.696 kJ/mol and the reaction orders with respect to HF concentration and particle size is 0.493 8 and -2.013 3, respectively.
基金Project(2013AA064102)supported by the National High Technology Research and Development Program of China
文摘In order to fundamentally solve the acidification problem of high sulfur-containing bauxite during storage, by simulating the environment of minerals storage in laboratory, the acidification mechanism and influencing factors of high sulfur-containing bauxite were studied and confirmed using the single variable method to control the atmosphere, water and other variables. The results show that the acidification is mostly caused by the oxidation of sulfur-containing bauxite, which is mainly the natural oxidation of Pyrite(Fe S2), then the alkaline minerals dissolute in the presence of water, leading to the acidification phenomenon, which is influenced by moisture and air flow. Finally, more acid-producing substances are formed, resulting in the acidification of high sulfur-containing bauxite. The acidification of high sulfur-containing bauxite results from the combined effect of the oxygen in the air and water, which can be significantly alleviated by controlling the diffusion of the oxygen in air.
基金Project(50376076) supported by the National Natural Science Foundation of China
文摘The influence of aluminum electrolyte component on its temperature is an important issue within the field of aluminum reduction with pre-baked cells. The characteristic correlation between excess AlF3 concentration and aluminum electrolyte temperature was explored through the modeling of heat and mass transfer processes in industrial pre-baked aluminum reduction cells. A coupled heat/mass-balance model was derived theoretically from the mass and energy balance of an electrolysis cell, and then was simplified properly into a practical expression. The model demonstrates that if environmental temperature and Al2O3 concentration keep constant, the excess AlF3 concentration decreases with the aluminum electrolyte temperature linearly and its decrease rate is dependent on the heat transfer property of aluminum electrolyte, side wall and cell shell. Secondly, experiments were conducted on site with two industrial cells in an aluminum electrolysis plant. Excess AlF3 concentration and aluminum electrolyte temperature were obtained simultaneously together with other parameters such as Al2O3, CaF2, MgF2 and LiF concentrations. Results show that the maximum absolute error between the tested value and the calculated value of excess AlF3 concentration using the proposed model is less than 2%. This reveals that the coupled heat/mass-balance model can appropriately characterize the correlation between excess AlF3 concentration and aluminum electrolyte temperature with good accuracy and practicability.
文摘Indirect heating and intensified digestion technology can be applied to reduce greatly the energy consumption in Bayer process of diasporic bauxite. A great advantage of two-stream process is to avoid or reduce efficiently serious scaling problem of bauxite slurry on indirect heating surface, which certainly happens in the single stream process and brings about great troubles to the indirect heating. As a result of a great number of experiments and the theoretical analysis, a new lime adding technology for the two-stream digestion process is developed in this paper that lime is added into spent liquor stream instead of bauxite slurry, which is more suitable to the two-stream process of diasporic bauxite. The influences of the new lime addition technology on preheating and digestion process were discussed. It was deduced that the new technology can be used efficiently in the two-stream process of non-diasporic bauxite.
基金Project(030620) supported by the Dissertation Innovation Fund of Central South University
文摘In order to overcome the defects of air-agitated seed precipitation, such as scaring, liquid short-(circuiting,) the three-dimension flow fields with different structure are numerically simulated by computational fluid dynamics software. Euler/Euler approach was used to study the effects of structure on the flow field in the tank. Multi-fluid model, body-fitted coordinates and multi-block gird were adopted in the simulation. The simulating results are well consonant with the practical situations. The flow field is improved obviously when the flow velocity increases from (0.089m/s) to 0.1920.300m/s at the bottom of the optimized tank and therefore the scaring is reduced greatly in the industrial production. With a gathering sill, the problem of short-circuiting, which always appeares in the upper of the tank, can be solved very well.
基金Project(2005CB623702) supported by the National Basic Research Program of China
文摘Digestion behaviors of several single silicon-containing minerals including kaolinite, illite and pyrophyllite in aluminate solution were investigated. The result shows that the digestion rates of kaolinite, illite and pyrophyllite in aluminate solution were influenced by reaction conditions such as temperature. Adopting quantum chemistry theoretical calculation, using CASTEM procedure module, the slab model of kaolinite, illite, pyrophyllite and their ordinary complete cleavage plane (001) were geometry optimized at GGA-PW91 level. The micro-essence of the different reaction activities among kaolinite, illite, pyrophyllite in aluminate solution was opened out. It is found that the reaction activities of kaolinite, illite, pyrophyllite are obviously different and the reaction activity of pyrophyllite is the highest. The Si—O bond strength of illite is the strongest and its Al—O bond strength is comparatively the weakest, so Si in it is the most difficult to be removed. The Si—O bond strength of pyrophyllite is the weakest, so Si in it is relatively easy to be removed. The micro-electron structure of complete cleavage plane and the Si—O bond strength of kaolinite, illite and pyrophyllite are evidently influenced by the existence of OH-, of which the surface character and the reduction of Si—O bond strength of kaolinite are influenced most greatly by OH-. Therefore, the desilication of kaolinite in alkaline solution at relatively low temperature is easier.
