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A super wear-resistant coating for Mg alloys achieved by plasma electrolytic oxidation and discontinuous deposition
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作者 Xixi Dong Mingxu Xia +4 位作者 Feng Wang Hailin Yang Gang Ji E.A.Nyberg Shouxun Ji 《Journal of Magnesium and Alloys》 SCIE EI CAS CSCD 2023年第8期2939-2952,共14页
Magnesium alloys are lightweight materials with great potential,and plasma electrolytic oxidation(PEO)is effective surface treatment for necessary improvement of corrosion resistance of magnesium alloys.However,the∼1... Magnesium alloys are lightweight materials with great potential,and plasma electrolytic oxidation(PEO)is effective surface treatment for necessary improvement of corrosion resistance of magnesium alloys.However,the∼14µm thick and rough PEO protection layer has inferior wear resistance,which limits magnesium alloys as sliding or reciprocating parts,where magnesium alloys have special advantages by their inherent damping and denoising properties and attractive light-weighting.Here a novel super wear-resistant coating for magnesium alloys was achieved,via the discontinuous sealing(DCS)of a 1.3µm thick polytetrafluoroethylene(PTFE)polymer layer with an initial area fraction(A_(f))of 70%on the necessary PEO protection layer by selective spraying,and the wear resistance was exceptionally enhanced by∼5500 times in comparison with the base PEO coating.The initial surface roughness(Sa)under PEO+DCS(1.54µm)was imperfectly 59%higher than that under PEO and conventional continuous sealing(CS).Interestingly,DCS was surprisingly 20 times superior for enhancing wear resistance in contrast to CS.DCS induced nano-cracks that splitted DCS layer into multilayer nano-blocks,and DCS also provided extra space for the movement of nano-blocks,which resulted in rolling friction and nano lubrication.Further,DCS promoted mixed wear of the PTFE polymer layer and the PEO coating,and the PTFE layer(HV:6 Kg·mm^(−2),A_(f):92.2%)and the PEO coating(HV:310 Kg·mm^(−2),A_(f):7.8%)served as the soft matrix and the hard point,respectively.Moreover,the dynamic decrease of Sa by 29%during wear also contributed to the super wear resistance.The strategy of depositing a low-frictional discontinuous layer on a rough and hard layer or matrix also opens a window for achieving super wear-resistant coatings in other materials. 展开更多
关键词 Magnesium alloy COATING Plasma electrolytic oxidation Discontinuous deposition Wear resistance MECHANISM
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A new die-cast magnesium alloy for applications at higher elevated temperatures of 200-300℃ 被引量:2
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作者 Xixi Dong Lingyun Feng +2 位作者 Shihao Wang Eric A.Nyberg Shouxun Ji 《Journal of Magnesium and Alloys》 SCIE EI CAS CSCD 2021年第1期90-101,共12页
The development of lightweight magnesium(Mg)alloys capable of operating at elevated temperatures of 200-300℃and the ability of using high pressure die casting for high-volume manufacturing are the most advanced devel... The development of lightweight magnesium(Mg)alloys capable of operating at elevated temperatures of 200-300℃and the ability of using high pressure die casting for high-volume manufacturing are the most advanced developments in manufacturing critical parts for internal combustion engines used in power tools.Here we report the microstructure and mechanical properties of a newly developed die-cast Mg-RE(La,Ce,Nd,Gd)-Al alloy capable of working at higher elevated temperatures of 200-300℃.The new alloy delivers the yield strength of 94 MPa at 300℃,which demonstrates a 42%increase over the benchmark AE44 high temperature die-cast Mg alloy.The new alloy also has good stiffness at elevated temperatures with its modulus only decreasing linearly by 13%from room temperature up to 300℃.Thermal analysis shows a minor peak at 364.7℃in the specific heat curve of the new alloy,indicating a good phase stability of the alloy up to 300℃.Nd and Gd have more affinity to Al for the formation of the minority of divorced Al-RE(Nd,Gd)based compounds,and the stable Al-poor Mg_(12)RE(La_(0.22)Ce_(0.13)Nd_(0.31)Gd_(0.31))Zn_(0.39)Al_(0.13)compound acts as the continuous inter-dendritic network,which contribute to the high mechanical performance and stability of the new die-cast Mg alloy at 200-300℃. 展开更多
关键词 Magnesium alloys High pressure die casting Elevated temperatures MICROSTRUCTURE Mechanical properties
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Grain refinement of Mg-alloys by native MgO particles: An overview 被引量:3
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作者 Z.Fan F.Gao +2 位作者 Y.Wang S.H.Wang J.B.Patel 《Journal of Magnesium and Alloys》 SCIE EI CAS CSCD 2022年第11期2919-2945,共27页
A fine and equiaxed solidification process delivers multidimensional benefits to Mg-alloys, such as improved castability, reduced casting defects, enhanced mechanical properties, increased corrosion resistance and pot... A fine and equiaxed solidification process delivers multidimensional benefits to Mg-alloys, such as improved castability, reduced casting defects, enhanced mechanical properties, increased corrosion resistance and potential for increased recycled contents. Despite extensive research on grain refinement of Mg-alloys in the last few decades, currently, there is no effective grain refiner available for refining Mg-Al alloys, and our current understanding of grain refining mechanisms is not adequate to facilitate the development of effective grain refiners.Under the EPSRC(UK) Li ME Hub’s research program, substantial advances have been made in understanding the early stages of solidification covering prenucleation, heterogeneous nucleation, grain initiation and grain refinement. In this paper, we provide a comprehensive overview of grain refinement of Mg-alloys by native MgO particles. We show that native MgO particles can be made available for effective grain refinement of Mg-alloys by intensive melt shearing regardless of the alloy compositions. More importantly, we demonstrate that(1) the addition of more potent exogenous particles will not be more effective than native MgO;and(2) MgO particles are difficult to be made more impotent for grain refinement through promoting explosive grain initiation. We suggest that the most effective approach to grain refinement of Mg-alloys is to make more native MgO particles available for grain refinement through dispersion, such as by intensive melt shearing. 展开更多
关键词 Mg-alloys Grain refinement Magnesia(MgO) NUCLEATION Grain initiation
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Characterizations of dissimilar S32205/316L welds using austenitic, super-austenitic and super-duplex filler metals 被引量:1
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作者 A.Taheri B.Beidokhti +1 位作者 B.Shayegh Boroujeny A.Valizadeh 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2020年第1期119-127,共9页
UNS S32205 duplex stainless steel plates were welded to AISI 316 L stainless steel using the pulsed gas tungsten arc welding process with three different filler metals: ER2594, ER312, and ER385. The microstructures of... UNS S32205 duplex stainless steel plates were welded to AISI 316 L stainless steel using the pulsed gas tungsten arc welding process with three different filler metals: ER2594, ER312, and ER385. The microstructures of the welds were characterized using optical and scanning electron microscopy, and all of the specimens were evaluated by ferrite measurements. The mechanical properties were studied through hardness,tensile, and impact tests. In addition, the pitting resistance equivalent number was calculated and cyclic polarization tests were performed to evaluate the corrosion resistance of the weld metal. The results showed that chromium nitride was formed in the heat-affected zone of the duplex side,whereas no sigma phase was detected in any of the specimens. The ferrite number increased from the root pass to the final pass. The absorbed energies of the impact test decreased with increasing ferrite number, whereas the tensile strength was enhanced. The fully austenitic microstructure of the specimen welded with ER385 exhibited the highest resistance to pitting corrosion at 25°C, and the super-duplex weld metal presented superior corrosion resistance at 50°C. 展开更多
关键词 stainless steel mechanical properties microstructure WELDING
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Electrochemical corrosion behaviour of Sn-Zn-x Bi alloys used for miniature detonating cords 被引量:3
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作者 Guangyu Liu Shohreh Khorsand Shouxun Ji 《Journal of Materials Science & Technology》 SCIE EI CAS CSCD 2019年第8期1618-1628,共11页
Recently, Sn-Zn-Bi alloys have been reported to be the sheath material for miniature detonating cords,due to appropriate mechanical properties, ease of manufacturing, and low cost. Bi addition was found beneficial to ... Recently, Sn-Zn-Bi alloys have been reported to be the sheath material for miniature detonating cords,due to appropriate mechanical properties, ease of manufacturing, and low cost. Bi addition was found beneficial to the mechanical performance of Sn-Zn. However, limited information about the influence of Bi on the corrosion properties of Sn-Zn alloys has been provided. In this work, electrochemical corrosion behaviours of Sn-3Zn-xBi(x=0, 1, 3, 5, 7 wt%) alloys were investigated using potentiodynamic polarization and electrochemical impedance spectroscopy(EIS) techniques, to explore the effects of Bi on the corrosion performance of Sn-Zn alloys. The corrosion mechanism of Sn-Zn-Bi alloys was analysed through microstructure examination on the surface of alloys after corrosion measurements. Results indicated that the addition of 1 wt% Bi increased the corrosion susceptibility of the Sn-3Zn alloy, mainly attributed to the coarsened and more uniformly distributed corrosion-vulnerable Zn-rich precipitates, while further increasing the Bi contents decreased the corrosion susceptibility of Sn-3Zn-xBi alloys due to the higher fraction of nobler Bi particles serving as anodic barriers. The Sn-3Zn-7Bi possessed the best corrosion resistance among all Sn-Zn-Bi alloys investigated. The role of Bi on corrosion was considerably discussed. 展开更多
关键词 Sn-Zn-Bi alloy Polarization EIS Zn-rich PRECIPITATE BI particles
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Ultrastrong and ductile(CoCrNi)_(94)Ti_(3)Al_(3)medium-entropy alloys via introducing multi-scale heterogeneous structures 被引量:1
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作者 Jianying Wang Jianpeng Zou +5 位作者 Hailin Yang Xixi Dong Peng Cao Xiaozhou Liao Zhilin Liu Shouxun Ji 《Journal of Materials Science & Technology》 SCIE EI CAS CSCD 2023年第4期241-249,共9页
The coarsening-grained single-phase face-centered cubic(fcc)medium-entropy alloys(MEAs)normally exhibit insufficient strength for some engineering applications.Here,superior mechanical properties with ultimate tensile... The coarsening-grained single-phase face-centered cubic(fcc)medium-entropy alloys(MEAs)normally exhibit insufficient strength for some engineering applications.Here,superior mechanical properties with ultimate tensile strength of 1.6 GPa and fracture strain of 13.1%at ambient temperature have been achieved in a(CoCrNi)_(94)Ti_(3)Al_(3)MEA by carefully architecting the multi-scale heterogeneous structures.Electron microscopy characterization indicates that the superior mechanical properties mainly originated from the favorable heterogeneous fcc matrix(1-40μm)and the coherent sphericalγ’precipitates(10-100 nm),together with a high number density of crystalline defects(2-10 nm),including dislocations,small stacking faults,Lomer-Cottrell locks,and ultrafine deformation twins. 展开更多
关键词 Medium-entropy alloys Mechanical properties Heterogeneous structure γ’nanoprecipitates Crystalline defects
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Excellent strength-ductility combination of Cr_(26)Mn_(20)Fe_(20)Co20Ni_(14) high-entropy alloy at cryogenic temperatures
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作者 Xuzhou Gao Wei Jiang +8 位作者 Yiping Lu Zhigang Ding Jizi Liu Wei Liu Gang Sha Tongming Wang Tingju Li Isaac T.H.Chang Yonghao Zhao 《Journal of Materials Science & Technology》 SCIE EI CAS CSCD 2023年第23期166-177,共12页
In the present study,a face-centered cubic non-equiatomic Cr_(26)Mn_(20)Fe_(20)Co20Ni_(14) high-entropy alloy(HEA)with a low stacking fault energy of 17.6 mJ m^(−2) was prepared by vacuum induction melting,forging and... In the present study,a face-centered cubic non-equiatomic Cr_(26)Mn_(20)Fe_(20)Co20Ni_(14) high-entropy alloy(HEA)with a low stacking fault energy of 17.6 mJ m^(−2) was prepared by vacuum induction melting,forging and annealing processes.The recrystallized sample is revealed to exhibit an excellent combination of strength and ductility over a wide temperature range of 4.2–293 K.With decreasing temperature from 293 to 77 K,the ductility and ultimate tensile strength(UTS)gradually increase by 30% to 95% and 137% to 1020 MPa,respectively.At the lowest temperature of 4.2 K,the ductility keeps 65% and the UTS increases by 200% to 1300 MPa,which exceed those published in the literature,including conventional 300 series stainless steels.Detailed microstructural analyses of this alloy reveal a change of deformation mechanisms from dislocation slip and nano-twinning at 293 K to nano-phase transformation at 4.2 K.The cooperation and competition of multiple nano-twinning and nano-phase transformation are responsible for the superior tensile properties at cryogenic temperatures.Our study provides experimental evidence for potential cryogenic applications of HEAs. 展开更多
关键词 High-entropy alloys Strength and ductility Cryogenic temperature TWINNING Phase transformation
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Morphologically templated nucleation of primary Si on AlP in hypereutectic Al-Si alloys 被引量:2
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作者 Xiangzhen Zhu Shihao Wang +2 位作者 Xixi Dong Xiangfa Liu Shouxun Ji 《Journal of Materials Science & Technology》 SCIE EI CAS CSCD 2022年第5期36-45,共10页
AlP has been widely used as an effective heterogenous nucleus for primary Si phase in hypereutectic AlSi alloys,but the morphological correlation between AlP and primary Si is still confusing.In the present work,the m... AlP has been widely used as an effective heterogenous nucleus for primary Si phase in hypereutectic AlSi alloys,but the morphological correlation between AlP and primary Si is still confusing.In the present work,the morphologies of AlP crystals were studied comprehensively by experimental observation and theorical prediction.It is found that AlP collected from an Al-0.03 P melt could be divided into two categories:spinel twin crystals and non-twin crystals.During the nucleation process,these two kinds of AlP crystals triggered morphologically templated nucleation of primary Si phase,resulting in the formation of hexagonal primary Si twin and octahedral non-twin crystals,respectively.As such,the percentage of primary Si twin crystals in the experimental Al-18 Si alloy was also increased obviously after the morphologically templated nucleation via Al P.The morphologically templated nucleation also eliminated the dendritic growth of primary Si phase and the formation of hopper structures inside primary Si,forcing primary Si to maintain to be faceted solid crystals through layer-by-layer growing mechanism.The insight into morphologically templated nucleation offers a new view in understanding the mechanism of heterogeneous nucleation of primary Si phase on AlP nuclei. 展开更多
关键词 Aluminium alloys SOLIDIFICATION NUCLEATION Primary Si Grain refinement Morphology
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Exceptional strength-ductility synergy of additively manufactured CoCrNi medium-entropy alloy achieved by lattice defects in heterogeneous microstructures
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作者 Jianying Wang Jianpeng Zou +4 位作者 Hailin Yang Lijun Zhang Zhilin Liu Xixi Dong Shouxun Ji 《Journal of Materials Science & Technology》 SCIE EI CAS CSCD 2022年第32期61-70,共10页
The selective laser melting(SLM)with subsequent cold rolling and annealing is used to produce high-density lattice defects and grain refinement in the CoCrNi medium-entropy alloys(MEAs).The superior comprehensive mech... The selective laser melting(SLM)with subsequent cold rolling and annealing is used to produce high-density lattice defects and grain refinement in the CoCrNi medium-entropy alloys(MEAs).The superior comprehensive mechanical properties have been achieved in the as-SLMed CoCrNi alloy after rolling and annealing.The as-SLMed alloys delivered the yield strength of 693.4 MPa,the ultimate tensile strength of 912.7 MPa and the fracture strain of 54.4%.After rolling with 70%reduction in thickness and annealing at 700℃for 2 h.the yield strength,ultimate tensile strength and fracture strain reached 1161.6 MPa,1390.8 MPa and 31.5%,respectively.The exceptional strength-ductility synergy is mainly attributed to the refined hierarchical microstructures with coarsening grains at a level of 30μm and ultrafine grains at a level of 1μm,and the heritage of dislocation-formed sub-grains and other lattice defects.This investigation demonstrates that the SLM with subsequent rolling and annealing is beneficial to fabricate high strength and ductile MEAs with single face-centered cubic(fcc)structure. 展开更多
关键词 Medium-entropy alloys Selective laser melting Strength-ductility synergy Defects Microstructure
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Optimization of mechanical and antibacterial properties of Ti-3wt%Cu alloy through cold rolling and annealing
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作者 Hai-Lin Yang Meng-Zhen Zhu +5 位作者 Jian-Ying Wang Chen-Xu Ma Xiong-Wen Zhou Hai-Xia Xing Er-Lin Zhang Shou-Xun Ji 《Rare Metals》 SCIE EI CAS CSCD 2022年第2期610-620,共11页
In this work,a process of cold rolling with 70%thickness reduction and different annealing temperatures was selected to regulate the microstructure of Ti-3wt%Cu alloy.Microstructural evolution,mechanical properties an... In this work,a process of cold rolling with 70%thickness reduction and different annealing temperatures was selected to regulate the microstructure of Ti-3wt%Cu alloy.Microstructural evolution,mechanical properties and antibacterial properties of the Ti-3wt%Cu alloy under different conditions were systematically investigated in terms of X-ray diffraction(XRD),scanning electron microscope(SEM),transmission electron microscope(TEM),tensile and antibacterial test.The results indicated that cold rolling could dramatically increase the ultimate tensile stress(UTS)from 520 to 928 MPa,but reduce the fracture strain from 15.3%to 3.8%.With the annealing temperature increasing from 400 to 800C for 1 h,the UTS decreased from 744 to 506 MPa and the fracture strain increased from12.7%to 24.4%.Moreover,the antibacterial properties of the Ti-3wt%Cu alloy under different conditions showed excellent antibacterial rate(>96.69%).The results also indicated that the excellent combination of strength and ductility of the Ti-3wt%Cu alloy with cold rolling and following annealing could be achieved in a trade-off by tuning the size and distribution of Ti2Cu phase,which could increase the applicability of the alloy in clinical practice.More importantly,the antibacterial properties maintained a good stability for the Ti-3wt%Cu alloy under different conditions.The excellent combination of mechanical properties and antibacterial properties could make the Ti-3wt%Cu alloy a good candidate for long-term orthopaedic implant application. 展开更多
关键词 Titanium alloys Mechanical properties Antibacterial property Microstructure Plastic deformation Orthopaedic implant application
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